Zoomlion Rough Terrain Crane - Maintenance Manual / Service Manual

ZOOMLION ROUGH TERRAIN CRANE - MAINTENANCE MANUAL - SERVICE MANUAL

- English Service Manual / Maintenance Manual, to Zoomlion Rough Terrain Crane.

 

CONTENTS:



1.1 introduction. 1
1.2 operator observation 1
1.3 wire-rope inspection record. 3
1.4 engine maintenance 4
1.5 engine radiator maintenance. 7
1.6 transmission maintenance  8
1.7 axle maintenance check.10
1.8 tire maintenance check11
1.9 brake system maintenance14
1.10 air system maintenance15
1.11 battery maintenance.15
1.12 fuel, coolant and torque converter hydraulic transmissionoil 16
1.13 lubrication17
1.14 hydraulic oil.24
1.15 gear oil .28
1.16 lubricating grease.30
1.17 lubricating points31
1.18 adjust, clean and replace the parts33
1.19 battery maintenance and service50
1.20 battery maintenance – winter.51
1.21 operation in winter52
1.22 operation in summer53
2.1 electrical system. 1
2.2 hydraulic system12
2.3 extend / retract system.13
2.4 derricking mechanism .14
2.5 swing mechanism .15
2.6 hoist mechanism.16
2.7 outriggers 17
2.8 transmission.18
2.9 brake system 21
2.10 steering system 22
2.11 front / rear axles.25
2.12 drive shaft.27
2.13 tires28
2.14 engine error code30
2.15 transmission error code .40
3.1 pre-start inspection .84
3.2 new crane special break-in requirements .88
3.3 periodic inspections and service.88
3.4 periodic crane inspections.96
3.5 inspections and maintenances during break-in period103
3.6 filter elements lists.104
3.7 fluid volume requirements 106