Yamaha Rhino 450 UTV - Service Manual / Repair Manual

UTV YAMAHA RHINO 450 - SERVICE MANUAL

- English Service Manual, to UTV Yamaha Rhino 450


CONTENTS:

SERVICE MANUAL

How to use this Manual
Table of Contents
Chapter 1 General Information
Vehicle Identification
Important Information
Checking of Connections
Special Tools
Chapter 2 Specifications
General Specifications
Engine Specifications
Chassis Specifications
Electrical Specifications
Tightening Torques
Lubrication Points and Lubricant Types
How to Use the Conversion Table
General Tightening Torque Specifications
Coolant Flow Diagrams
Oil Flow Diagrams
Cable Routing
Chapter 3 Periodic Checks and Adjustments
Introduction
Periodic Maintenance/Lubrication
Engine
Chassis
Electrical
Chapter 4 Engine
Engine Removal
Cylinder Head
Camshaft, Rocker Arms and Valves
Cylinder and Piston
Engine Cooling Fan and AC Magneto
Primary and Secondary Sheaves
Clutch
Crankcase
Crankshaft and Oil Pump
Transmission
Middle Gear
Chapter 5 Cooling System
Radiator and Coolant Reservoir
Water Pump
Oil Cooler
Chapter 6 Fuel System
Fuel Pump and Fuel Tank
Carburetor
Chapter 7 Drive Train
Troubleshooting
Front Constant Velocity Joints, Differential Gear and Front Drive Shaft
Rear Constant Velocity Joints, Final Drive Gear and Rear Drive Shaft
Chapter 8 Chassis
Seat, Enclosure, Hood and Cargo Bed
Front Wheels and Brake Discs
Rear Wheels and Brake Discs
Front and Rear Brakes
Pedal Assembly
Steering System
Front Arms and Front Shock Absorbers
Rear Knuckles and Stabilizer
Rear Arms and Rear Shock Absorbers
Chapter 9 Electrical
Electrical Components
Checking the Switches
Checking the Bulbs and Bulb Sockets
Ignition System
Electrical Starting System
Charging System
Lighting System
Signaling System
Cooling System
2WD/4WD Selecting System
Carburetor Heating System
Chapter 10 Troubleshooting
Starting Failure/Hard Starting
Poor Idle Speed Performance
Poor Medium and High-Speed Performance
Faulty Drive Train
Faulty Gear Shifting
Faulty Clutch Performance
Faulty Brake
Shock Absorber Malfunction
Unstable Handling
Lighting System
Wiring Diagram