Yamaha XV19SX(C), XV19MX(C), XV19CTSX(C), XV19CTMX(C), XV19CSX(C), XV19CX(C) - Workshop Manual - Wiring Schematics

YAMAHA XV1900 (2008) - WORKSHOP, SERVICE, REPAIR MANUAL - WIRING SCHEMATICS

- English Workshop Manual and Wiring Schematics, for motorcycles Yamaha XV19SX(C), XV19MX(C), XV19CTSX(C), XV19CTMX(C), XV19CSX(C), XV19CX(C).

 
INDEX:

SERVICE MANUAL (2008)

General Information
- Identification
- Vehicle Identification Number
- Model Label
- Features
- Outline Of The FI System
- FI System
- Instrument Functions (for XV19S(C)/ XV19M(C)/ XV19CTS(C)/ XV19CTM(C))
- Instrument Functions (for XV19CS(C)/ XV19C(C))
- Important Information
- Preparation For Removal And Disassembly
- Replacement Parts
- Gaskets, Oil Seals And O-rings
- Lock Washers/Plates And Cotter Pins
- Bearings And Oil Seals
- Circlips
- Checking The Connections
- Special Tools

Specifications
- General Specifications
- Engine Specifications
- Chassis Specifications
- Electrical Specifications
- Tightening Torques
- General Tightening Torque Specifications
- Engine Tightening Torques
- Chassis Tightening Torques
- Lubrication Points And Lubricant Types
- Engine
- Chassis
- Lubrication System Chart And Diagrams
- Engine Oil Lubrication Chart
- Lubrication Diagrams
- Cable Routing (for XV19S(C)/ XV19M(C)/ XV19CTS(C)/ XV19CTM(C))
- Cable Routing (for XV19CS(C)/ XV19C(C))

Periodic Checks And Adjustments
- Periodic Maintenance
- Introduction
- Periodic Maintenance Chart For The Emission Control System
- General Maintenance And Lubrication Chart
- Engine
- Adjusting The Valve Clearance
- Synchronizing The Throttle Bodies
- Adjusting The Throttle Cable Free Play
- Checking The Spark Plugs
- Checking The Ignition Timing
- Checking The Engine Oil Level
- Changing The Engine Oil
- Checking The Transfer Gear Oil Level
- Changing The Transfer Gear Oil
- Checking The Clutch Fluid Level
- Bleeding The Hydraulic Clutch System
- Replacing The Air Filter Element
- Checking The Throttle Body Joints
- Checking The Fuel Line
- Checking The Cylinder Head Breather Hose
- Checking The Oil Tank Breather Hose
- Checking The Exhaust System (for XV19S(C)/ XV19M(C)/ XV19CTS(C)/ XV19CTM(C))
- Checking The Exhaust System (for XV19CS(C)/ XV19C(C))
- Checking The Canister (for California Only) (for XV19SC/ XV19MC/ XV19CTSC/ XV19CTMC)
- Checking The Canister (for California Only) (for XV19CSC/ XV19CC)
- Adjusting The EXUP Cables
- Chassis
- Adjusting The Rear Disc Brake
- Checking The Brake Fluid Level
- Checking The Front Brake Pads
- Checking The Rear Brake Pads
- Checking The Front Brake Hoses
- Checking The Rear Brake Hoses
- Adjusting The Rear Brake Light Switch
- Bleeding The Hydraulic Brake System
- Adjusting The Shift Pedal
- Adjusting The Drive Belt Slack
- Checking And Adjusting The Steering Head
- Checking The Front Fork
- Adjusting The Rear Shock Absorber Assembly
- Checking The Tires
- Checking The Wheels
- Checking And Lubricating The Cables
- Lubricating The Levers
- Lubricating The Pedals
- Lubricating The Sidestand
- Lubricating The Rear Suspension
- Electrical System
- Checking And Charging The Battery
- Checking The Fuses
- Replacing The Headlight Bulbs (forXV19S(C)/ XV19M(C)/ XV19CTS(C)/ XV19CTM(C))
- Replacing The Headlight Bulb (for XV19CS(C)/ XV19C(C))
- Adjusting The Headlight Beams

Chassis
- General Chassis
- Removing The Windshield
- Assembling The Windshield
- Installing The Windshield
- Removing The Backrest
- Assembling The Backrest
- Installing The Backrest
- Checking The Sidebag Bracket Spring Nuts
- Front Wheel
- Removing The Front Wheel
- Disassembling The Front Wheel
- Checking The Front Wheel
- Assembling The Front Wheel
- Adjusting The Front Wheel Static Balance
- Installing The Front Wheel (Front Brake Discs)
- Rear Wheel
- Removing The Rear Wheel (Disc)
- Disassembling The Rear Wheel
- Checking The Rear Wheel
- Checking The Rear Brake Caliper Bracket
- Checking The Rear Wheel Drive Hub
- Checking And Replacing The Rear Wheel Pulley
- Assembling The Rear Wheel
- Adjusting The Rear Wheel Static Balance
- Installing The Rear Wheel (Disc)
- Front Brake
- Introduction
- Checking The Front Brake Discs
- Replacing The Front Brake Pads
- Removing The Front Brake Calipers
- Disassembling The Front Brake Calipers
- Checking The Front Brake Calipers
- Assembling The Front Brake Calipers
- Installing The Front Brake Calipers
- Removing The Front Brake Master Cylinder
- Checking The Front Brake Master Cylinder
- Assembling The Front Brake Master Cylinder
- Installing The Front Brake Master Cylinder
- Rear Brake
- Introduction
- Checking The Rear Brake Disc
- Replacing The Rear Brake Pads
- Removing The Rear Brake Caliper
- Disassembling The Rear Brake Caliper
- Checking The Rear Brake Caliper
- Assembling The Rear Brake Caliper
- Installing The Rear Brake Caliper
- Removing The Rear Brake Master Cylinder
- Checking The Rear Brake Master Cylinder
- Assembling The Rear Brake Master Cylinder
- Installing The Rear Brake Master Cylinder
- Handlebar
- Removing The Handlebar
- Checking The Handlebar
- Installing The Handlebar
- Front Fork
- Removing The Front Fork Legs
- Disassembling The Front Fork Legs
- Checking The Front Fork Legs
- Assembling The Front Fork Legs
- Installing The Front Fork Legs (for XV19S(C)/ XV19M(C)/ XV19CTS(C)/ XV19CTM(C))
- Installing The Front Fork Legs (for XV19CS(C)/ XV19C(C))
- Steering Head
- Removing The Lower Bracket
- Checking The Steering Head
- Installing The Steering Head (for XV19S(C)/ XV19M(C)/ XV19CTS(C)/ XV19TMX(C))
- Installing The Steering Head (for XV19CS(C)/ XV19C(C))
- Rear Shock Absorber Assembly And Swingarm
- Handling The Rear Shock Absorber
- Disposing Of A Rear Shock Absorber
- Removing The Rear Shock Absorber Assembly And Swingarm
- Checking The Rear Shock Absorber Assembly
- Checking The Connecting Arm And Relay Arm
- Checking The Swingarm
- Installing The Relay Arm, Rear Shock Absorber Assembly And Connecting Arms
- Installing The Swingarm
- Belt Drive
- Removing The Drive Belt And Drive Pulley
- Checking The Drive Belt
- Installing The Drive Belt And Drive Pulley

Engine
- Engine Removal
- Installing The Shift Pedal Assembly
- Checking The Oil Cooler (for XV19S(C)/ XV19M(C)/ XV19CTS(C)/ XV19CTM(C))
- Removing The Engine
- Installing The Engine
- Camshafts
- Removing The Cylinder Head Covers
- Removing The Rocker Arms, Push Rods And Valve Lifters
- Removing The Camshafts
- Checking The Camshafts
- Checking The Rocker Arms And Rocker Arm Shafts
- Checking The Rocker Arm Bases
- Checking The Push Rods
- Checking The Valve Lifters And Valve Lifter Cases
- Checking The Push Rod Cover
- Checking The Decompression System
- Checking The Decompression Cam Spring
- Checking The Oil Delivery Pipe
- Installing The Camshafts
- Bleeding A Valve Lifter
- Installing The Valve Lifters
- Installing The Rocker Arms And Push Rods
- Installing The Cylinder Head Covers
- Installing The Shift Pedal Assembly (for XV19S(C)/ XV19M(C)/ XV19CTS(C)/ XV19CTM(C))
- Cylinder Heads
- Removing The Cylinder Heads
- Checking The Cylinder Heads
- Checking The Oil Pipe
- Installing The Cylinder Heads
- Valves And Valve Springs
- Removing The Valves
- Checking The Valves And Valve Guides
- Checking The Valve Seats
- Checking The Valve Springs
- Installing The Valves
- Cylinders And Pistons
- Removing The Piston
- Checking The Cylinders And Pistons
- Checking The Piston Rings
- Checking The Piston Pins
- Installing The Pistons And Cylinders
- Clutch
- Removing The Clutch
- Removing The Primary Drive Gear
- Removing The Left Balancer Drive Gear
- Checking The Friction Plates
- Checking The Clutch Plates
- Checking The Clutch Spring Plate
- Checking The Clutch Housing
- Checking The Clutch Boss
- Checking The Pressure Plate
- Checking The Clutch Push Rods
- Checking The Primary Drive Gear
- Checking The Primary Driven Gear
- Checking The Left Balancer Gears
- Installing The Left Balancer Drive Gear
- Installing The Primary Drive Gear
- Installing The Clutch
- Disassembling The Clutch Master Cylinder
- Checking The Clutch Master Cylinder
- Assembling The Clutch Master Cylinder
- Installing The Clutch Master Cylinder
- Removing The Clutch Release Cylinder
- Checking The Clutch Release Cylinder
- Assembling The Clutch Release Cylinder
- Installing The Clutch Release Cylinder
- Shift Shaft
- Checking The Shift Shaft
- Checking The Stopper Lever
- Installing The Shift Shaft
- Generator And Starter Clutch
- Removing The Generator
- Removing The Starter Clutch
- Checking The Starter Clutch
- Checking The Torque Limiter
- Installing The Starter Clutch
- Installing The Generator
- Electric Starter
- Checking The Starter Motor
- Assembling The Starter Motor
- Transfer Gear Case
- Removing The Middle Driven Shaft
- Checking The Oil Strainer
- Checking The Middle Drive
- Checking The Transfer Gear Oil Pump
- Checking The Oil Pipes
- Assembling The Transfer Gear Oil Pump
- Installing The Transfer Gear Case
- Crankcase
- Disassembling The Crankcase
- Checking The Crankcase
- Checking The Bearings And Oil Seal
- Checking The Oil Delivery Pipe And Oil Pipe
- Checking The Oil Strainers
- Checking The Engine Oil Pump Driven Gear
- Installing The Bearing Retainers
- Assembling The Crankcase
- Oil Pump
- Checking The Oil Pump
- Checking The Relief Valve
- Checking The Ball Spring And Relief Valve Spring
- Checking The Oil Strainer
- Assembling The Oil Pump
- Installing The Oil Pump
- Crankshaft
- Removing The Connecting Rods
- Checking The Crankshaft And Connecting Rods
- Installing The Connecting Rods
- Installing The Crankshaft Assembly
- Transmission
- Checking The Shift Forks
- Checking The Shift Drum Assembly
- Checking The Transmission
- Assembling The Main Axle And Drive Axle
- Installing The Shift Forks And Shift Drum Assembly

Fuel System
- Fuel Tank
- Removing The Fuel Tank
- Removing The Fuel Pump
- Checking The Fuel Pump Body
- Checking The Fuel Pump Operation
- Installing The Fuel Pump
- Installing The Fuel Tank
- Throttle Bodies
- Removing The Fuel Hose
- Checking The Injectors
- Checking The Throttle Bodies
- Checking The Rollover Valves
- Checking The Pressure Regulator
- Checking The Pressure Regulator Operation
- Adjusting The Throttle Position Sensor
- Installing The Fuel Pipe
- Installing The Fuel Hose
- ISC (Idle Speed Control) Unit
- Checking The ISC (Idle Speed Control) System

Electrical System
- Ignition System
- Circuit Diagram
- Engine Stopping Due To Sidestand Operation
- Troubleshooting
- Electric Starting System
- Circuit Diagram
- Starting Circuit Cut-off System Operation
- Troubleshooting
- Charging System
- Circuit Diagram
- Troubleshooting
- Lighting System
- Circuit Diagram
- Troubleshooting
- Signaling System
- Circuit Diagram
- Troubleshooting
- Fuel Injection System
- Circuit Diagram
- ECU Self-diagnostic Function
- Self-diagnostic Function Table
- Troubleshooting Method
- Diagnostic Mode
- Troubleshooting Details
- Fuel Pump System
- Circuit Diagram
- Troubleshooting
- Electrical Components
- Checking The Switches
- Checking The Bulbs And Bulb Sockets
- Checking The Fuses
- Checking And Charging The Battery
- Checking The Relays
- Checking The Turn Signal Relay
- Checking The Diodes
- Checking The Ignition Spark Gap
- Checking The Spark Plug Caps
- Checking The Ignition Coils
- Checking The Crankshaft Position Sensor
- Checking The Lean Angle Sensor
- Checking The Starter Motor Operation
- Checking The Stator Coil
- Checking The Rectifier/Regulator
- Checking The Horns
- Checking The Engine Temperature Sensor
- Checking The Fuel Sender (Fuel Tank)
- Checking The Fuel Sender (Fuel Pump)
- Checking The Fuel Level Warning Light
- Checking The Speed Sensor
- Checking The Throttle Position Sensor
- Checking The Fuel Pump
- Checking The EXUP Servo Motor
- Checking The Intake Air Pressure Sensor
- Checking The Air Temperature Sensor

Troubleshooting
- Troubleshooting
- General Information
- Starting Failures
- Incorrect Engine Idling Speed
- Poor Medium And High-speed Performance
- Faulty Gear Shifting
- Shift Pedal Does Not Move
- Jumps Out Of Gear
- Faulty Clutch
- Overheating
- Poor Braking Performance
- Faulty Front Fork Legs
- Unstable Handling
- Faulty Lighting Or Signaling System

Wiring Schematics
- XV19SX(C)/XV19MX(C)/XV19CT SX(C)/XV19CTMX(C) 2008
- XV19CSX(C)/XV19CX(C) 2008
- XV19SX(C)/XV19MX(C)/XV19CTSX(C)/XV19CTMX(C) 2008 Wiring Schematics
- XV19CSX(C)/XV19CX(C) 2008 Wiring Schematics