Yamaha XT250X, XT250XC - Service Manual / Repair Manual - Wiring Diagrams - Owners Manual

YAMAHA XT250X, XT250XC - WORKSHOP, SERVICE, REPAIR MANUAL - WIRING DIAGRAMS - OWNERS MANUAL

- English Service Manual / Repair Manual, Wiring Diagrams and Owners Manual, for motorcycles Yamaha XT250X, XT250XC.

 
CONTENTS:

SERVICE MANUAL

Important Manual Information
How To Use This Manual
Symbols
Table Of Contents
General Information
- Identification
- Vehicle Identification Number
- Model Label
- Important Information
- Preparation For Removal And Disassembly
- Replacement Parts
- Gaskets, Oil Seals And O-Rings
- Lock Washers/Plates And Cotter Pins
- Bearings And Oil Seals
- Circlips
- Checking The Connections
- Special Tools
Specifications
- General Specifications
- Engine Specifications
- Chassis Specifications
- Electrical Specifications
- Tightening Torques
- General Tightening Torque Specifications
- Engine Tightening Torques
- Chassis Tightening Torques
- Lubrication Points And Lubricant Types
- Engine
- Chassis
- Lubrication System Chart And Diagrams
- Engine Oil Lubrication Chart
- Lubrication Diagrams
- Cable Routing
Periodic Checks And Adjustments
- Periodic Maintenance
- Introduction
- Periodic Maintenance Chart For The Emission Control System
- General Maintenance And Lubrication Chart
- Engine
- Adjusting The Valve Clearance
- Adjusting The Engine Idling Speed
- Adjusting The Throttle Cable Free Play
- Checking The Spark Plug
- Checking The Ignition Timing
- Measuring The Compression Pressure
- Checking The Engine Oil Level
- Changing The Engine Oil
- Adjusting The Clutch Cable Free Play
- Replacing The Air Filter Element
- Checking The Carburetor Joint And Intake Manifold
- Checking The Fuel Line
- Checking The Cylinder Head Breather Hose
- Checking The Exhaust System
- Chassis
- Adjusting The Front Disc Brake
- Adjusting The Rear Disc Brake
- Checking The Brake Fluid Level
- Checking The Front Brake Pads
- Checking The Rear Brake Pads
- Checking The Front Brake Hose
- Checking The Rear Brake Hose
- Adjusting The Rear Brake Light Switch
- Bleeding The Hydraulic Brake System
- Adjusting The Drive Chain Slack
- Lubricating The Drive Chain
- Checking And Adjusting The Steering Head
- Checking The Front Fork
- Adjusting The Rear Shock Absorber Assembly
- Checking The Tires
- Checking The Wheels
- Checking And Tightening The Spokes
- Checking And Lubricating The Cables
- Lubricating The Levers
- Lubricating The Pedal
- Lubricating The Sidestand
- Lubricating The Rear Suspension
- Electrical System
- Checking And Charging The Battery
- Checking The Fuses
- Replacing The Headlight Bulb
- Adjusting The Headlight Beam
Chassis
- General Chassis
- Front Wheel
- Removing The Front Wheel
- Checking The Front Wheel
- Disassembling The Front Wheel
- Assembling The Front Wheel
- Adjusting The Front Wheel Static Balance
- Installing The Front Wheel (Disc)
- Rear Wheel
- Removing The Rear Wheel (Disc)
- Disassembling The Rear Wheel
- Checking The Rear Wheel
- Checking And Replacing The Rear Wheel Sprocket
- Assembling The Rear Wheel
- Adjusting The Rear Wheel Static Balance
- Installing The Rear Wheel
- Front Brake
- Introduction
- Checking The Front Brake Disc
- Replacing The Front Brake Pads
- Removing The Front Brake Caliper
- Disassembling The Front Brake Caliper
- Checking The Front Brake Caliper
- Assembling The Front Brake Caliper
- Installing The Front Brake Caliper
- Removing The Front Brake Master Cylinder
- Checking The Front Brake Master Cylinder
- Assembling The Front Brake Master Cylinder
- Installing The Front Brake Master Cylinder
- Rear Brake
- Introduction
- Checking The Rear Brake Disc
- Replacing The Rear Brake Pads
- Removing The Rear Brake Caliper
- Disassembling The Rear Brake Caliper
- Checking The Rear Brake Caliper
- Assembling The Rear Brake Caliper
- Installing The Rear Brake Caliper
- Removing The Rear Brake Master Cylinder
- Checking The Rear Brake Master Cylinder
- Assembling The Rear Brake Master Cylinder
- Installing The Rear Brake Master Cylinder
- Handlebar
- Removing The Handlebars
- Checking The Handlebar
- Installing The Handlebar
- Front Fork
- Removing The Front Fork Legs
- Disassembling The Front Fork Legs
- Checking The Front Fork Legs
- Assembling The Front Fork Legs
- Installing The Front Fork Legs
- Steering Head
- Removing The Lower Bracket
- Checking The Steering Head
- Installing The Steering Head
- Rear Shock Absorber Assembly
- Handling The Rear Shock Absorber
- Disposing Of A Rear Shock Absorber
- Removing The Rear Shock Absorber Assembly
- Checking The Rear Shock Absorber Assembly
- Checking The Connecting Arm And Relay Arm
- Installing The Relay Arm
- Installing The Rear Shock Absorber Assembly
- Swingarm
- Removing The Swingarm
- Checking The Swingarm
- Installing The Swingarm
- Chain Drive
- Removing The Drive Chain
- Checking The Drive Chain
- Checking The Drive Sprocket
- Installing The Drive Chain
Engine
- Engine Removal
- Installing The Engine
- Installing The Shift Pedal
- Cylinder Head
- Removing The Cylinder Head
- Checking The Cylinder Head
- Checking The Tappet Covers And Camshaft Sprocket Cover
- Checking The Camshaft Sprocket And Timing Chain Guide (Exhaust System Side)
- Checking The Timing Chain Tensioner
- Installing The Cylinder Head
- Camshaft
- Removing The Rocker Arms And Camshaft
- Checking The Camshaft
- Checking The Rocker Arms And Rocker Arm Shafts
- Installing The Camshaft And Rocker Arms
- Valves And Valve Springs
- Removing The Valves
- Checking The Valves And Valve Guides
- Checking The Valve Seats
- Checking The Valve Springs
- Installing The Valves
- Cylinder And Piston
- Removing The Piston
- Checking The Cylinder And Piston
- Checking The Piston Rings
- Checking The Piston Pin
- Installing The Piston And Cylinder
- Clutch
- Removing The Clutch
- Checking The Friction Plates
- Checking The Clutch Plates
- Checking The Clutch Springs
- Checking The Clutch Housing
- Checking The Clutch Boss
- Checking The Pressure Plate
- Checking The Clutch Push Rods
- Checking The Primary Drive Gear
- Checking The Primary Driven Gear
- Installing The Clutch
- Oil Pump And Balancer Gear
- Removing The Balancer Gear
- Checking The Oil Pump
- Checking The Oil Strainer
- Assembling The Oil Pump
- Install The Oil Pump And Balancer Gear
- Shift Shaft
- Checking The Shift Shaft
- Checking The Stopper Lever
- Installing The Shift Shaft
- Generator And Starter Clutch
- Removing The Generator
- Removing The Starter Clutch
- Checking The Starter Clutch
- Installing The Starter Clutch
- Installing The Generator
- Electric Starter
- Checking The Starter Motor
- Assembling The Starter Motor
- Crankcase
- Disassembling The Crankcase
- Checking The Crankcase
- Checking The Timing Chain, Crankshaft Sprocket, Timing Chain Guide (Intake Side)
- Checking The Bearing And Oil Seal
- Assembling The Crankcase
- Crankshaft Assembly
- Removing The Crankshaft Assembly
- Checking The Crankshaft And Connecting Rod
- Installing The Crankshaft Assembly
- Transmission
- Checking The Shift Forks
- Checking The Shift Drum Assembly
- Checking The Transmission
- Installing The Shift Forks And Shift Drum Assembly
Fuel System
- Fuel Tank
- Checking The Fuel Cock
- Carburetor
- Checking The Carburetor
- Assembling The Carburetor
- Installing The Carburetor
- Air Induction System
- Checking The Air Induction System
Electrical System
- Ignition System
- Circuit Diagram
- Troubleshooting
- Electric Starting System
- Circuit Diagram
- Starting Circuit Cut-Off System Operation
- Troubleshooting
- Charging System
- Circuit Diagram
- Troubleshooting
- Lighting System
- Circuit Diagram
- Troubleshooting
- Signaling System
- Circuit Diagram
- Troubleshooting
- Carburetor Heating System
- Circuit Diagram
- Troubleshooting
- Electrical Components
- Checking The Switches
- Checking The Bulbs And Bulb Sockets
- Checking The Fuse
- Checking And Charging The Battery
- Checking The Relays
- Checking The Turn Signal Relay
- Checking The Diode
- Checking The Spark Plug Cap
- Checking The Ignition Coil
- Checking The Pickup Coil
- Checking The Stator Coil
- Checking The Rectifier/Regulator
- Checking The Horn
- Checking The Speed Sensor
- Checking The Thermo Switch
- Checking The Carburetor Warmer
Troubleshooting
- Troubleshooting
- General Information
- Starting Failures
- Incorrect Engine Idling Speed
- Poor Medium-and-High-Speed Performance
- Faulty Gear Shifting
- Shift Pedal Does Not Move
- Jumps Out Of Gear
- Faulty Clutch
- Overheating
- Poor Braking Performance
- Faulty Front Fork Legs
- Unstable Handling
- Faulty Lighting Or Signaling System
Wiring Diagram
- Xt250x/Xt250xc 2008
- 2008 Xt250x/Xt250xc Wiring Diagram
- 2008 Xt250x/Xt250xc Wiring Diagram


OWNERS MANUAL

Introduction
Important Manual Information
Table Of Contents
Safety Information
- Location Of Important Labels
Description
- Left View
- Right View
- Controls And Instruments
Instrument And Control Functions
- Main Switch/Steering Lock
- Indicator Lights
- Multi-Function Display
- Handlebar Switches
- Clutch Lever
- Shift Pedal
- Brake Lever
- Brake Pedal
- Fuel Tank Cap
- Fuel
- Fuel Cock
- Starter (Choke) Knob
- Seat
- Helmet Holder
- Adjusting The Shock Absorber Assembly
- Sidestand
- Ignition Circuit Cut-Off System
Pre-Operation Checks
- Pre-Operation Check List
Operation And Important Riding Points
- Starting And Warming Up A Cold Engine
- Starting A Warm Engine
- Shifting
- Engine Break-In
- Parking
Periodic Maintenance And Minor Repair
- Periodic Maintenance
- Owner's Tool Kit
- Periodic Maintenance Chart For The Emission Control System
- General Maintenance And Lubrication Chart
- Removing And Installing The Cowling And Panels
- Checking The Spark Plug
- Canister (For California Only)
- Engine Oil And Oil Filter Element
- Replacing The Air Filter Element And Cleaning The Check Hose
- Cleaning The Spark Arrester
- Carburetor
- Checking The Engine Idling Speed
- Checking The Throttle Cable Free Play
- Valve Clearance
- Tires
- Spoke Wheels
- Accessories And Replacement Parts
- Adjusting The Clutch Lever Free Play
- Adjusting The Brake Lever Free Play
- Adjusting The Rear Brake Light Switch
- Checking The Front And Rear Brake Pads
- Checking The Brake Fluid Level
- Changing The Brake Fluid
- Drive Chain Slack
- Cleaning And Lubricating The Drive Chain
- Checking And Lubricating The Cables
- Checking And Lubricating The Throttle Grip And Cable
- Checking And Lubricating The Brake And Shift Pedals
- Checking And Lubricating The Brake And Clutch Levers
- Checking And Lubricating The Sidestand
- Lubricating The Rear Suspension
- Checking The Front Fork
- Checking The Steering
- Checking The Wheel Bearings
- Battery
- Replacing The Fuse
- Replacing The Headlight Bulb
- Replacing The Tail/Brake Light Bulb
- Replacing A Turn Signal Light Bulb
- Supporting The Motorcycle
- Front Wheel
- Rear Wheel
- Troubleshooting
- Troubleshooting Chart
Motorcycle Care And Storage
- Matte Color Caution
- Care
- Storage
Specifications
Consumer Information
- Identification Numbers
- Reporting Safety Defects
- Motorcycle Noise Regulation
- Maintenance Record
- Yamaha Motor Corporation, U.S.A. Street And Enduro Motorcycle Limited Warranty
- Yamaha Extended Service (Y.E.S.)
Index