Volkswagen Touareg (2018-2022) - Workshop Manual - Electrical Circuits

VOLKSWAGEN TOUAREG (2018-2022) - WORKSHOP MANUAL - WIRING DIAGRAMS

- English Workshop Manual / Repair Manual and Wiring Diagrams for vehicles Volkswagen Touareg 2018 to 2022.


CONTENTS:

SERVICE MANUAL

ENGINE REPAIR CYRB CYRC DMFA DNEA
- 00 – Technical data
- 10 – Removing and installing engine
- 13 – Crankshaft group
- 15 – Cylinder head, valve gear
- 17 – Lubrication
- 19 – Cooling
- 21 – Turbocharging/supercharging
- 24 – Mixture preparation - injection
- 26 – Exhaust system
- 28 – Ignition system
ENGINE REPAIR DENA DEND
- 00 – Technical data
- 10 – Removing and installing engine
- 13 – Crankshaft group
- 15 – Cylinder head, valve gear
- 17 – Lubrication
- 19 – Cooling
- 21 – Turbocharging/supercharging
- 23 – Mixture preparation - injection
- 26 – Exhaust system
- 28 – Glow plug system
ENGINE REPAIR DPYC DPYD
- 00 – Technical data
- 10 – Removing and installing engine
- 13 – Crankshaft group
- 15 – Cylinder head, valve gear
- 17 – Lubrication
- 19 – Cooling
- 21 – Turbocharging/supercharging
- 23 – Mixture preparation - injection
- 26 – Exhaust system
- 28 – Ignition system
ENGINE DATA 4.0L DIESEL INE DMVB
ENGINE DATA CVMC, CVMD, DENA, DEND
ENGINE DATA CYRB, CYRC, DMFA
ENGINE DATA DCBE
FUEL SYSTEM DIESEL
FUEL SYSTEM PETROL
GEARBOX 0D5 (8 SPEED AUTOMATIC)
- 00 – Technical data
- 32 – Torque converter
- 37 – Controls, housing
- 38 – Gears, control
- 39 – Final drive - front differential
GEARBOX 0D6 (8 SPEED AUTOMATIC )
- 00 – Technical data
- 32 – Torque converter
- 37 – Controls, housing
- 38 – Gears, control
- 39 – Final drive - front differential
PROPSHAFT AND REAR FINAL DRIVE
- 00 – Technical data
- 39 – Final drive - rear differential
RUNNING GEAR, AXLES, STEERING
- 00 – Technical data
- 40 – Front suspension
- 42 – Rear suspension
- 43 – Self-levelling suspension
- 44 – Wheels, tyres, vehicle geometry
- 48 – Steering
BRAKE SYSTEM
- 00 – Technical data
- 45 – Anti-lock brake system
- 46 – Brakes - mechanism
- 47 – Brakes - hydraulics
BODY REPAIRS EXTERIOR
- 00 – Technical data
- 50 – Body - front
- 55 – Bonnet, rear lid
- 57 – Front doors, door components, central locking
- 58 – Rear doors, door components
- 60 – Sunroof
- 63 – Bumpers
- 64 – Glazing
- 66 – Exterior equipment
BODY REPAIRS INTERIOR
- 00 – Technical data
- 68 – Interior equipment
- 69 – Passenger protection
- 70 – Trim, insulation
- 72 – Seat frames
- 74 – Seat - padding, covers
HEATING AND AIR CONDITIONER
- 00 – Technical data
- 80 – Heating
- 87 – Air conditioning system
HEATING, AUXILIARY HEATER
- 00 – Technical data
- 82 – Supplementary heating


MAINTENANCE MANUAL

1 Engine list
2 Service work
- 2.1 Information about flexible or fixed service
- 2.2 Service tables
3 General information
- 3.1 Raising vehicle with lifting platform or trolley jack
- 3.2 Entries in service schedule
- 3.3 Severe operating conditions
- 3.4 Vehicle data sticker
- 3.5 Connecting vehicle diagnostic tester
- 3.6 Vehicle identification number
- 3.7 Countries with hot climate
- 3.8 Country overview for petrol not compliant with EN 228
- 3.9 Country overview for diesel not compliant with EN 590
- 3.10 Engine code and engine number
- 3.11 Countries with high levels of dust
- 3.12 Identification plate
- 3.13 Shortened intervals for spark plug replacement
4 Descriptions of work:
- 4.1 Swivel joints and suspension link mountings: inspecting
- 4.2 Automatic headlight control: carrying out functional check
- 4.3 Automatic gearbox: changing ATF (0D5 gearbox)
- 4.4 Battery (12V): checking battery terminal clamps for secure seating
- 4.5 Battery (12V): checking with battery tester (always refer to workshop manual)
- 4.6 Status of battery (12V): reading - sending diagnosis protocol via online connection
- 4.7 Front passenger front airbag: checking key switch and “ON/OFF function”
- 4.8 Tyres: checking condition, wear pattern, tyre pressure and tread depth
- 4.9 Brake system: changing brake fluid
- 4.10 Brake system and shock absorbers: inspecting for leaks and damage
- 4.11 Brake fluid level: checking
- 4.12 Brakes, front and rear: checking thickness of brake pads and condition of brake discs
- 4.13 Diesel fuel filter: renewing
- 4.14 Diesel particulate filter: checking
- 4.15 Electric windows: checking positioning (open and close functions)
- 4.16 Reading event memory of all systems using vehicle diagnostic tester and rectifying any faults according to repair guidelines
- 4.17 Boots: inspecting
- 4.18 Removing and installing noise insulation
- 4.19 Interior and exterior body: inspecting for corrosion with doors and flaps open
- 4.20 Poly V-belt: renewing
- 4.21 Poly V-belt: check condition
- 4.22 Cooling system: checking frost protection and coolant level
- 4.23 Air filter: cleaning housing and renewing filter element
- 4.24 Multi-purpose additive for diesel fuel: adding
- 4.25 Multi-purpose additive for petrol fuel: adding
- 4.26 Engine and components in engine compartment: inspecting for leaks and damage (from above and below)
- 4.27 Removing and installing engine cover panel
- 4.28 Engine oil level: checking
- 4.29 Engine oil: draining; renewing oil filter and filling engine oil
- 4.30 Engine oil: capacities and specifications
- 4.31 Panoramic sliding sunroof
- 4.32 Road test: performing (driving behaviour, noises, air conditioner etc.)
- 4.33 Wheel securing bolts: tightening to specified torque
- 4.34 Reducing agent (AdBlue®/DEF): replenishing
- 4.35 Reducing agent (AdBlue®/DEF): changing
- 4.36 Tyre Pressure Loss Indicator: calibrating
- 4.37 Tyre repair set: checking
- 4.38 Window wash/wipe system and headlight washer system: checking function
- 4.39 Headlight adjustment: checking LED headlights
- 4.40 Headlight adjustment: checking matrix LED headlights
- 4.41 Sliding sunroof drains at front: check for blockage, clean if necessary
- 4.42 Service interval display: resetting
- 4.43 Service interval display: recoding
- 4.44 Track rods: checking clearance, attachment and boots
- 4.45 Dust and pollen filter: cleaning housing and renewing filter element
- 4.46 Transportation mode: switching off
- 4.47 Transportation devices: removing blocking pieces
- 4.48 Clock and date: setting
- 4.49 Underbody: inspecting for damage to underbody sealant, underbody panels, routing of lines, plugs
- 4.50 Water drain valves at rear: check for blockage, clean if necessary
- 4.51 Spark plugs: renewing
5 Exhaust emissions test
- 5.1 Exhaust emissions test for petrol engines
- 5.2 Exhaust emissions test for diesel engines
6 Glossary
7 ---Change history---


ELECTRICAL SYSTEM

00 – Technical data
- 1 Safety information
- 2 Repair instructions
- 3 Battery
27 – Starter, current supply, CCS
- 1 Battery
- 2 Voltage converter
- 3 Storage capacitor
- 4 Jump start point
- 5 Alternator
- 6 Starter motor
- 7 Adaptive cruise control
90 – Gauges, instruments
- 1 Dash panel insert
- 2 Horn
92 – Windscreen wash/wipe system
- 1 windscreen wiper system.
- 2 Windscreen washer system
- 3 Rear window wiper system
- 4 Rear window washer system
- 5 Headlight washer system
- 6 Washer fluid lines
94 – Lights, bulbs, switches - exterior
- 1 Headlights
- 2 Lights in exterior mirror
- 3 Lights in sill panel moulding
- 4 Tail lights
- 5 High-level brake light
- 6 Number plate light
- 7 Entry and start authorisation system
- 8 Steering column switch module
- 9 Parking aid
- 10 Park assist steering
- 11 Automatic headlight range control
96 – Lights, bulbs, switches - interior
- 1 Lights
- 2 Controls
- 3 Anti-theft alarm
- 4 Lane change assist
- 5 Front camera for assist systems
- 6 Towing bracket
- 7 Cigarette lighter, socket
97 – Wiring
- 1 Relay carriers, fuse holders, electronics boxes
- 2 Select Control units
- 3 Connectors
- 4 Releasing and dismantling connector housings
- 5 Repairing aerial wires
- 6 Fibre optic cables
- 7 Vehicle diagnosis, testing and information systems


COMMUNICATION

00 – Technical data
- 1 Repair notes
91 – Communication
- 1 Infotainment system
- 2 Sound system
- 3 Aerial systems
- 4 Radio
- 5 Telephone system
- 6 Navigation system
- 7 TV system
- 8 Reversing camera system
- 9 Multifunction steering wheel
- 10 Connection for external multimedia devices
- 11 Night vision assist
- 12 Overhead view camera
- 13 Car-Net


DRIVER ASSIST SYSTEMS

98 – Assist systems
- 1 Fitting locations
- 2 Senders/Sensors/Control units
- 3 Adaptive cruise control
- 4 Parking aid/Park Assist system/Autonomous parking system
- 5 Lane change assist
- 6 Front corner radar
- 7 Reversing camera system
- 8 Night vision assist
- 9 Overhead view camera
- 10 Front camera for assist systems


HIGH VOLTAGE SYSTEM

00 – Technical data
- 1 Safety information
- 2 Repair instructions
93 – Electric drive systems
- 1 Hazard classification for the high-voltage system
- 2 Identification features of high-voltage vehicles
- 3 Working on high-voltage vehicles
- 4 Quarantine arrangements
- 5 Assessing accident-damaged vehicles
- 6 High-voltage battery