Volkswagen Touareg (2011-2017) - Workshop Manual - Electrical Circuits

VOLKSWAGEN TOUAREG (2011-2017) - SERVICE MANUAL - WIRING DIAGRAMS

- English Workshop Manual and Electrical Circuits, for cars Volkswagen Touareg (2011-2017).


CONTENTS:

SERVICE MANUAL
 
- BODY REPAIRS EXTERIOR
- 50 – Body - front
- 55 – Bonnet, rear lid
- 57 – Front doors, door components, central locking
- 58 – Rear doors, door components
- 60 – Sunroof
- 63 – Bumpers
- 64 – Glazing
- 66 – Exterior equipment
- BODY REPAIRS INTERIOR
- 68 – Interior equipment
- 69 – Passenger protection
- 70 – Trim, insulation
- 72 – Seat frames
- 74 – Seat - padding, covers
- BRAKE SYSTEM
- 00 – Technical data
- 45 – Anti-lock brake system
- 46 – Brakes - mechanism
- 47 – Brakes - hydraulics
- ENGINE CGFA TOUAREG DIAGNOSTIC
- ST – Generic Scan Tool
- ENGINE CGRA TOUAREG DIAGNOSTIC
- ST – Generic Scan Tool
- ENGINE CNRB 0C8 TOUAREG DIAGNOSTIC
- ST – Generic Scan Tool
- ENGINE CRCA CJMA CJGD CNRB CVVA CVWA CRCD
- 00 – Technical data
- 10 – Removing and installing engine
- 13 – Crankshaft group
- 15 – Cylinder head, valve gear
- 17 – Lubrication
- 19 – Cooling
- 21 – Turbocharging/supercharging
- 23 – Mixture preparation - injection
- 26 – Exhaust system
- 28 – Glow plug system
- HEATING AND AIR CONDITIONER
- 00 – Technical data
- 80 – Heating
- 87 – Air conditioning system
- RUNNING GEAR, AXLES, STEERING
- 00 – Technical data
- 40 – Front suspension
- 42 – Rear suspension
- 43 – Self-levelling suspension
- 44 – Wheels, tyres, vehicle geometry
- 48 – Steering
- TRANSMISSION 0C8 2016 06 (8 SPEED AUTOMATIC)
- 00 – General, Technical Data
- 32 – Torque Converter
- 37 – Controls, Housing
- 38 – Gears, Hydraulic Controls


MAINTENANCE

- 1 Engine list
- 2 Service work
- 2.1 Information about flexible or fixed service
- 2.2 Service tables
- 3 General information
- 3.1 Raising vehicle with lifting platform or trolley jack
- 3.2 Stickers
- 3.3 Connecting vehicle diagnostic tester
- 3.4 Vehicle identification number
- 3.5 Vehicle data sticker
- 3.6 Countries with hot climate
- 3.7 Country overview for diesel not compliant with EN 590
- 3.8 Country overview for petrol not compliant with EN 228
- 3.9 Engine code and engine number
- 3.10 Severe operating conditions
- 3.11 Countries with high levels of dust
- 3.12 Identification plate
- 3.13 Shortened intervals for spark plug replacement
- 3.14 Jacking up mode: switching self-levelling suspension off and on
- 4 Descriptions of work:
- 4.1 Swivel joints, axle mountings, coupling rod bearings and anti-roll bar rubber mounting: inspecting for damage
- 4.2 Automatic headlight control and static cornering light: checking function
- 4.3 Automatic gearbox: changing ATF (0C8 gearbox)
- 4.4 Battery: checking charge level
- 4.5 Battery beneath driver seat: inspecting and checking with battery tester with printer VAS 6161
- 4.6 Status of battery: reading, sending diagnosis protocol online
- 4.7 Tyres: checking condition, wear pattern, tyre pressure, tread depth and age of tyres
- 4.8 Front passenger front airbag: checking key switch and “ON/OFF function”
- 4.9 Brake system and shock absorbers: inspecting for leaks and damage
- 4.10 Changing brake fluid
- 4.11 Brake fluid level (dependent upon brake pad/lining wear): checking
- 4.12 Brakes, front and rear: checking thickness of brake pads and condition of brake discs
- 4.13 Diesel particulate filter: check.
- 4.14 Electric windows: checking positioning (open and close functions)
- 4.15 Fault memory of all systems: reading with vehicle diagnostic tester, correcting possible faults according to repair guidelines
- 4.16 Bonnet catch hook: grease.
- 4.17 Gearbox, final drive and drive shaft boots: inspect for leaks and damage.
- 4.18 Hybrid components: inspect for damage to high-voltage components and wires.
- 4.19 Interior and exterior body: inspecting for corrosion with doors and flaps open
- 4.20 Poly V-belt: renewing
- 4.21 Poly V-belt: check condition
- 4.22 Poly V-belt for compressor: renew.
- 4.23 Diesel fuel filter: draining
- 4.24 Diesel fuel filter: renewing (diesel engine)
- 4.25 Cooling system: checking frost protection and coolant level
- 4.26 Air suspension: checking for leaks and damage
- 4.27 Air filter: cleaning housing and renewing filter element
- 4.28 Multi-purpose additive for diesel fuel: adding
- 4.29 Multi-purpose additive for petrol fuel: adding
- 4.30 Engine oil level: checking
- 4.31 Engine oil: draining or extracting, renewing oil filter and replenishing engine oil
- 4.32 Engine oil: capacities and specifications
- 4.33 Engine cover panel and design cover - top: removing and installing
- 4.34 Engine cover - bottom (noise insulation): removing and installing
- 4.35 Engine and components in engine compartment: inspecting for leaks and damage (from above and below)
- 4.36 Panorama sliding roof with rear panorama roof
- 4.37 Road test: performing (driving behaviour, noises, air conditioner etc.)
- 4.38 Wheel securing bolts: tightening to specified torque
- 4.39 Reducing agent (AdBlue®/DEF): replenishing
- 4.40 Reducing agent (AdBlue®/DEF): changing
- 4.41 Tyre repair set: checking if bottle is damaged or used; checking shelf life of tyre sealant
- 4.42 Headlight adjustment: checking halogen headlights
- 4.43 Headlight adjustment: checking gas discharge headlights without DLA
- 4.44 Headlight adjustment: checking gas discharge headlights with DLA, adjusting if necessary
- 4.45 Headlight adjustment: checking fog lights
- 4.46 Sliding sunroof drains at front: check for blockage, clean if necessary
- 4.47 Window wash/wipe system and headlight washer system: checking function, park position and for damage, if necessary refilling fluid
- 4.48 Wiper blade protection: removing
- 4.49 Service interval display: resetting
- 4.50 Service interval display: recoding
- 4.51 Power assisted steering: checking fluid level
- 4.52 Track rod ends: checking clearance, firm seating and boots
- 4.53 Dust and pollen filter: cleaning housing and renewing filter element
- 4.54 Transportation mode: switching off
- 4.55 Underbody: inspecting for damage to underbody sealant, underbody panels, routing of lines, plugs
- 4.56 Warning stickers: checking
- 4.57 Water drain valves at rear: check for blockage, clean if necessary
- 4.58 Spark plugs: renewing
- 5 Exhaust emissions test
- 5.1 Exhaust emissions test for petrol engines
- 5.2 Exhaust emissions test for diesel engines
- 6 Glossary

 
COMMUNICATION
 
- 1 Communication systems
- 2 Radio navigation system „RNS 850“
- 3 Radio system -RCD 550-
- 4 DVD changer
- 5 Connection for external audio sources
- 6 Interface for external multimedia devices
- 7 Digital sound package control unit -J525-
- 8 Interface for Infotainment CAN bus -J885-
- 9 Loudspeaker systems
- 10 Telephone system
- 11 Aerial system
- 12 Multifunction steering wheel
- 13 Notes on operating mobile telephones and two-way radios
- 14 Suppression measures


ELECTRICAL MANUAL
 
- 27 – Starter, current supply, CCS
- 90 – Gauges, instruments
- 92 – Windscreen wash/wipe system
- 94 – Lights, bulbs, switches - exterior
- 96 – Lights, bulbs, switches - interior
- 97 – Wiring


WIRING DIAGRAMS

- 001 - Basic equipment
- 002 - Fuse assignment
- 003 - 3.0l diesel engine , CASA,CASD
- 004 - Convenience system
- 005 - Automatic gearbox
- 006 - Parking aid (PDC)
- 007 - TV tuner, card reader unit (Japan)
- 008 - Overhead view camera
- 009 - "Keyless access" locking and starting system
- 010 - 4.2l diesel engine , CKDA
- 011 - 3.0l diesel engine with start/stop system , CASA
- 012 - Adjustable seat , (3L5)
- 013 - Anti-lock brake system (ABS) with electronic differential lock (EDL) and traction control system (TCS) and electronic stabilisation program (ESP)
- 014 - Transfer box (centre differential lock, all-wheel drive), differential lock (axle differential lock, rear final drive)
- 015 - Airbag systems
- 016 - Adaptive suspension
- 017 - CAN bus network, LIN bus network, infotainment bus (MOST ring)
- 018 - Auxiliary coolant heater, with remote control receiver/ preselection clock
- 019 - Trailer coupling
- 020 - Climatronic with 2-zone temperature control
- 021 - Climatronic with 4-zone temperature control
- 022 - Basic equipment
- 023 - Lane change assist
- 024 - Multimedia socket MEDIA-IN
- 025 - DC/AC converter with socket
- 026 - Ventilated seat with heated seat , (4D3)
- 027 - Electromechanical parking brake
- 028 - 3.0l petrol engine , CGEA,CGFA
- 029 - Seat heating , (4A3),(4A4),(4D0)
- 030 - High voltage system , CGEA,CGFA
- 031 - Radio navigation system
- 032 - Trailer coupling
- 033 - Universal preparation for mobile telephone
- 034 - Adaptive cruise control
- 035 - CD/DVD changer (MOST bus)
- 036 - Garage door opener
- 037 - Sound system DYNAUDIO
- 038 - Gas discharge headlights with automatic headlight range control , (8IM),(8IP)
- 039 - Multifunction steering wheel
- 040 - Headlight washer system
- 041 - Windscreen heater
- 042 - Anti-theft alarm system, interior monitor
- 043 - Backrest adjustment , (UK2)
- 044 - Ring circuit break diagnostic
- 045 - Backrest side bolsters with electrical/pneumatic adjustment (multicontour seat)
- 046 - Seat and mirror adjustment with memory function
- 047 - Front and rear heated seats with and with no heated steering wheel
- 048 - Heated washer jets
- 049 - Preparation for trailer coupling
- 050 - Steering column adjustment
- 051 - Tyre Pressure Monitoring System
- 052 - TV system
- 053 - Electromechanical power steering (Servotronic)
- 054 - Electrically operated rear lid
- 055 - Automatic gearbox , CGEA,CGFA
- 056 - 3.0l petrol engine , CJTA,CYJA
- 057 - 3.6l petrol engine , CGRA,CMTA
- 058 - 3.0l diesel engine , CATA
- 059 - Sliding/tilting sunroof
- 060 - 3.0l petrol engine , CGEA,CGFA
- 061 - Airbag systems (US equipment)
- 062 - Vehicle location system
- 063 - Reversing camera (Rear Assist)
- 064 - Radio with MEDIA-IN , (8AI),(8AX),(8DM)
- 065 - Convenience system, left-hand drive , (L0L)
- 066 - Overhead view camera
- 067 - Radio navigation system , (8AY)
- 068 - Universal preparation for mobile telephone , (9W4),(9W7)
- 069 - Sound system DYNAUDIO
- 070 - High voltage system , CGEA,CGFA
- 071 - Fuse assignment
- 072 - 4.2l diesel engine , CKDA
- 073 - Toll detection system
- 074 - 4.2l petrol engine , CGNA
- 075 - 3.0l diesel engine , CJGD,CJMA,CRCA,CRCD
- 076 - 3.0l diesel engine with start/stop system , CJGD,CJMA,CRCA,CRCD
- 077 - 4.2l diesel engine , CKDA
- 078 - 3.0l diesel engine , CNRB
- 079 - Fuse assignment
- 080 - Automatic gearbox
- 081 - Automatic gearbox , CGEA,CGFA
- 082 - Fuse assignment
- 083 - Preparation for trailer coupling
- 084 - 3.0l diesel engine , CVVA,CVWA
- 085 - Tyre Pressure Monitoring System
- 086 - Universal preparation for mobile telephone , (9W7),(UF6),(UF8),(9W4)
- 087 - TV tuner , (QU3),(QU6),(QU7)
- 088 - Rear Seat Entertainment (RSE) , (9WM)
- 089 - Reversing camera (Rear Assist) , (KA2)
- 090 - Emergency call module , (NZ3)
- 100 - Illuminated sill panel trim
- 101 - Convenience system, right-hand drive , (L0R)


HIGH-VOLTAGE SYSTEM

- 00 – Technical data
- 93 – Electric drive systems


COMPONENTS LOCATION

- 801 - -Fitting locations: Earth points - 3
- 802 - -Fitting locations: Fuses - 3
- 803 - - Fitting locations: Relays - 3
- 804 - -Fitting locations: Control units in engine compartment - 3
- 805 - - Fitting locations: control modules in interior - 3
- 806 - -Fitting locations: control units in luggage compartment - 3
- 807 - -Fitting locations: coupling stations and connectors of wiring harnesses - 3