Victory Vegas, Kingpin, 8-Ball - Service Manual - Wiring Diagram View larger

Victory Vegas, Kingpin, 8-Ball - Service Manual - Wiring Diagram

English Service Manual, to vehicles Victory Vegas, Kingpin, 8-Ball.

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VICTORY VEGAS, KINGPIN, 8-BALL - WORKSHOP, SERVICE, REPAIR MANUAL - WIRING

- English Service Manual, to vehicles Victory Vegas, Kingpin, 8-Ball.

 

CONTENTS:


2008 VEGAS, VEGAS LOW, VEGAS 8-BALL, KINGPIN, KINGPIN TOUR, KINGPIN 8-BALL, SERVICE MANUAL PN 9921242

- Foreword
- Trademarks

CH1 GENERAL / ROUTING
- General information
--- Service rules
- Safety information
--- Understanding safety labels & instructions
- Specifications - vegas
--- Vegas specifications
--- Vegas specifications (cont.)
- Specifications - kingpin
--- Kingpin specifications
--- Kingpin specifications (cont.)
- Vehicle loading
--- Weight capacity - top box and saddlebags
--- Loading examples for gross vehicle weight rating (gvwr) - vegas“
--- Loading examples for gross vehicle weight rating (gvwr) - kingpin“
- Refinishing
--- Victory touch-up and refinishing paint
--- Victory detail and finish restorer kits
--- Painting terms
--- Paint colors by model
--- Paint color codes
- Vehicle information
--- Vehicle identification number (vin)
--- Model number
--- Vin number location
--- Manufacturer label
--- Engine number location
--- Key identification number
- Publications & technical literature
--- Publication part numbers
--- Material safety data sheet (msds)
- Break in period
--- Break-in procedure
- Emissions
--- Emission control systems
--- Emission sources
--- Exhaust emission control
--- Noise emission control system
--- Crankcase emission control
--- Evaporative emission control (california models)
- Instruments
--- Speedometer (a)
--- Tachometer (b)
--- Odometer (c)
--- Trip odometer (d)
- Indicator lights
- Special service tools
--- General & precision measurement
--- Tune up & maintenance
--- Electrical
--- Engine, clutch, & transmission
--- Steering & suspension
--- Wheel & tire
--- Fuel system & fuel injection
--- Tool ordering information
- Transporting and securing the motorcycle
--- Guidelines
- Routing diagrams
--- Wire harness - right rear frame
--- Wire harness - right side
--- Wire harness - left side
--- Wire harness - under seat
- Wire harness connector locations
--- Wire harness front view
--- Wire harness right side view / top view
- Reference
--- Sae tap drill sizes
--- Metric tap drill sizes
--- Decimal equivalents
--- Fahrenheit to celsius
--- Measurement conversion chart

CH2 MAINTENANCE
- Tune up specifications
--- Tune up
--- Oil change
- Fastener torque specifications
--- Maintenance items
- Special tools
--- Maintenance tools
- Maintenance products
--- Lubricants / chemicals
- Periodic maintenance
--- Periodic maintenance interval table
--- Air filter
--- Engine oil level
--- Engine oil & filter change
--- Tires
--- Cable inspection / lubrication
--- Throttle free play adjustment
--- Front brake lever lubrication
--- Clutch lever lubrication (cable)
--- Hydraulic clutch lever lubrication
--- Clutch lever free play (cable)
--- Front brake lever inspection
--- Front brake lever reach
--- Brake pedal pivot lubrication (footpegs)
--- Brake pedal free play (footpegs)
--- Shift pedal pivot lubrication
--- Gear shift pedal adjustment
--- Shift pedal / brake pedal lubrication / freeplay (floorboard)
--- Brake / clutch fluid level inspection
--- Front brake pad inspection
--- Rear brake pad inspection
--- Crankcase ventilation system
--- Evaporative emission control system (california models)
--- Fuel pre-filter inspection
--- Fuel system inspection
--- Fuel tank vent inspection (49 state)
--- Spark plug removal & inspection
--- Spark plug installation
--- Battery
--- Battery charging
--- Battery storage
--- Battery inspection
--- Battery removal
--- Battery installation
--- Engine compression test
--- Engine compression test (wet)
--- Sprocket inspection
--- Drive belt inspection
--- Drive belt tension - inspection
--- Drive belt adjustment / alignment
--- Fuse replacement
--- Headlight aim inspection
--- Headlamp aim adjustment
--- Sidestand inspection
--- Sidestand & spring removal
--- Sidestand pad inspection
--- Sidestand pad replacement
--- Rear suspension / swingarm inspection
--- Ride height measurement (rear shock spring pre-load)
--- Ride height adjustment
--- Fasteners
--- Front suspension inspection
--- Steering head / front wheel inspection
--- Cleaning
--- Waxing, polishing, applying protectants

--- Storage

CH3 FRAME / BODY / EXHAUST
- Safety
--- General precautions
--- Special tools
--- Troubleshooting
- Body
--- Side cover removal
--- Ignition switch / iac cover removal / installation
--- Seat removal (vegas)
--- Passenger seat removal (vegas)
--- Seat removal (kingpin)
--- Passenger seat removal (kingpin)
--- Rear fender removal (vegas)
--- Rear fender installation
--- Rear fender removal (kingpin)
--- Rear fender installation
--- Exhaust muffler
--- Exhaust head pipe
--- Front fender
--- Saddlebags
--- Top box (kingpin tour)
--- Top box support (kingpin tour)
--- Windshield

CH4 LUBRICATION & COOLING
- Oiling system
--- Operation
--- Troubleshooting
--- Special tools
- Oiling system data
--- Specifications - lubrication
- Oil flow
--- Diagram
- Oil cooler
--- Assembly view - oil cooler and lines
--- Oil cooler inspection / cleaning
--- Oil cooler removal
--- Oil cooler / line installation
- Oil pressure inspection
--- Lubrication oil pressure
--- Cooling oil flow inspection
- Oil pump
--- Oil pump removal
--- Oil pressure relief valves
--- Oil pump inspection
--- Oil pump disassembly
--- Oil pump assembly
--- Oil pump installation

CH5 FUEL SYSTEM / FUEL INJECTION
- Safety precautions
--- Fuel safety
- Specifications
--- Fuel system specifications
- Special tools
--- Fuel system service tools
- Troubleshooting
--- Basics troubleshooting
--- Throttle body flow
--- Idle stop screw
- Service precautions
--- Efi system precautions
- Fuel system assembly views
--- Fuel tank hose connection - 49 state models
--- Fuel tank hose connection - california models
--- Fuel tank / fuel cap mounting assembly view
--- Fuel level sensor / fuel pump assembly view
--- Idle air control assembly view
--- Air intake assembly view
- Fuel system service
--- Fuel tank removal
--- Fuel system depressurization
--- Fuel tank installation
--- Fuel pump access plug removal
--- Fuel pump removal
--- Fuel pump installation
--- Fuel pump access plug installation
--- Fuel tank vent inspection
--- Priming the fuel system
--- Fuel pump circuit diagram
--- Fuel level sensor resistance test
--- Fuel pump electrical diagnostics
--- Fuel pump supply voltage test
--- Battery voltage not reaching fuel pump
--- Fuel pump current draw test
--- Fuel pump pressure inspection
--- Idle air control removal
- Efi system components
--- Fuel injection component locations
--- Fuel injection assembly view
--- Fuel rail / fuel injector removal
--- Fuel rail installation
- Fuel injection system testing and diagnostics
--- Fuel injection system - overview of operation
--- Idle air control (iac) - overview of operation
--- Self-diagnostic feature
--- Pcm connector map
--- Viewing and clearing fault codes
--- Blink code access
--- Sensor diagnostics - important information to understand before you begin
--- Fault codes
--- Pcm harness connector test precautions
--- Pcm connector removal
--- Pcm removal
- Sensor tests
--- Throttle position sensor (tps) diagnostics
--- Temperature & manifold absolute pressure sensor (tmap) diagnostics
--- Air temperature sensor (ats) diagnostics
--- Cylinder head temperature sensor (cht) diagnostics
--- Vehicle speed sensor test
--- Neutral light / overdrive switch test
--- Memory check sum error
--- Crankshaft position sensor diagnostics
--- Battery voltage at pcm diagnostics
- Digital wrench
--- Using digital wrench™ diagnostic software
--- Tools
--- Diagnostic software version
--- Tps calibration not required
--- Digital wrench‘ features
--- Digital wrench screen examples
--- Digital wrench screen examples
--- Digital wrench screen examples
--- Reprogramming the powertrain control module (pcm) process overview
--- Reprogramming tips
--- Reprogramming process
- Troubleshooting
--- Fuel system troubleshooting
--- Fuel system troubleshooting (cont.)
--- Fuel system troubleshooting (cont.)
--- Fuel system troubleshooting (cont.)

CH6 ENGINE REMOVAL & INSTALLATION
- Overview - engine removal
--- General
--- Specifications
--- Special tools
- Torque values
--- Engine mounting
--- Suspension minor pivot (sider bracket) / rear engine
--- Foot rest supports
- Engine removal
--- Preparation for engine removal
--- Removing engine from frame
--- Injector removal
- Engine installation
--- Preparation

CH7 CYLINDER HEAD / VALVE TRAIN
- General information
--- Important notes
--- Special tools
- Data - cylinder head
--- Specifications
- Torque values and assembly views
--- Cam drive & valve cover
--- Camshaft carrier/ rocker arm
--- Cylinder head
--- Camshaft timing quick reference
- Cylinder head service
--- Camshaft drive cover
--- Valve cover removal
--- Valve cover installation
--- Cam chain tensioner removal
--- Cam chain tensioner inspection
--- Cam chain tensioner installation

--- Camshaft chain & sprocket removal
--- Rocker arm removal
--- Rocker arm & shaft inspection
--- Camshaft inspection
--- Cylinder head removal
--- Cylinder head disassembly
--- Cylinder head inspection
--- Valve spring free length inspection
--- Valve inspectimon
--- Valve inspection
--- Valve guide removal / installation
--- Valve seat inspection
--- Valve seat reconditioning
--- Cylinder head assembly
--- Cylinder head assembly
--- Cylinder head installation
--- Camshaft & rocker arm installation
--- Camshaft timing - rear cylinder
--- Camshaft chain guide installation
--- Camshaft timing - front cylinder
--- Troubleshooting, cylinder head and valve train

CH8 CYLINDER & PISTON
- Cylinder & piston
--- General
--- Base gasket sealing & cylinder stud torque
--- Piston ring profile and orientation
--- Specifications
--- Special tools
--- Cylinder removal
--- Cylinder inspection
--- Cylinder bore measurement
--- Piston to cylinder clearance worksheet
--- Cylinder warpage measurement
--- Piston & piston ring removal
--- Piston & piston ring inspection
--- Piston pin / pin bore inspection
--- Cylinder stud replacement
--- Piston ring installation
--- Piston installation
--- Cylinder installation
--- Troubleshooting, cylinder & piston
--- Troubleshooting (cont.)

CH9 CLUTCH / PRIMARY / SHIFT
- General
--- Service information
- Specifications
--- General
--- Service / maintenance
- Special tools
--- Primary drive special tools
- Assembly views & torque values
--- Clutch (cable)
--- Clutch (hydraulic)
--- Shift linkage / footrest - fastener torque
--- Primary cover
--- Shift mechanism
- Service procedures
--- Cap plate & cap plate seal removal
--- Cap plate & cap plate seal installation
--- Clutch pinion shaft removal
--- Clutch pinion shaft bearing inspection
--- Clutch pinion shaft seal removal & installation
--- Clutch pinion shaft installation
--- Primary cover removal

--- Shift ratchet removal & inspection
--- Shift ratchet installation
--- Shift shaft bearing & seal replacement
--- Primary cover installation
--- Locking the crankshaft
- Clutch service
--- Clutch assembly view & torque
--- Clutch removal
--- Clutch disassembly
--- Clutch inspection
--- Clutch assembly
--- Clutch installation
--- Primary drive assembly view & torque
--- Torque compensator removal
--- Torque compensator inspection
--- Torque compensator installation
--- Rotor (flywheel) removal
--- Rotor (flywheel) installation
--- Split gear removal
--- Split gear inspection
--- Split gear installation
- Starter drive
--- Starter drive removal
--- Starter gear inspection
--- Starter clutch removal / inspection
- Primary drive gear
--- Primary drive gear removal / inspection
--- Starter torque limit clutch inspection
--- Primary drive gear installation
--- Starter gear / starter clutch installation
- Troubleshooting
--- Troubleshooting


CH10 TRANSMISSION & CRANKSHAFT
- General
--- Service information
- Special tools
--- Crankcase / crankshaft / connecting rod special tools
- Specifications
--- Drive train
--- Connecting rod and crankshaft specifications
- Assembly views & torque values
--- Crankcase components
--- Crankshaft / connecting rod / crankcase torque pattern
--- Crankcase bolt length and torque pattern
- Crankcase / transmission service
--- Crankcase separation
--- Transmission 6 spd assembly view
--- Transmission 5 spd assembly view
--- Mainshaft / clutch shaft 6 spd assembly view
--- Countershaft 6 spd assembly view
--- Shift drum / fork 5 & 6 spd assembly view
--- Power delivery
--- Transmission removal
--- Clutch shaft inspection / removal
--- Transmission inspection
--- Crankshaft removal
--- Connecting rod side clearance inspection
--- Connecting rod removal / identification
--- Connecting rod inspection (big end)
--- Connecting rod bearing inspection
--- Connecting rod bearing clearance inspection (typical)
--- Connecting rod bearing selection
--- Crankshaft inspection
--- Connecting rod installation
--- Crankshaft cleaning
--- Main bearing inspection
--- Main bearing oil clearance inspection
--- Left crankcase assembly
--- Right crankcase assembly
--- Crankcase reed valve assembly removal & inspection
--- Crankshaft installation
--- Transmission installation
- Balance shaft
--- Balance shaft removal & inspection
--- Balance shaft installation
- Crankcase
--- Crankcase assembly & sealing
- Troubleshooting
--- Troubleshooting

CH11 DRIVE LINE
- Special tools
--- Drive line special tools
- Assembly views & torque values
--- Drive line fastener torques
--- Drive sprocket fastener torques
--- Belt guard fastener torque
- Drive belt
--- Belt inspection
--- Belt removal
--- Belt installation
- Drive sprocket
--- Drive sprocket removal
--- Drive sprocket inspection
--- Drive sprocket installation
- Rear sprocket
--- Rear sprocket removal
--- Rear sprocket inspection
--- Rear sprocket installation
- Troubleshooting
--- Troubleshooting

CH12 FRONT SUSPENSION & CONTROLS
- General
--- Important information
- Special tools
--- Special tools
- Maintenance products
--- Maintenance products
- Torque specifications
--- Fastener torque specifications
- Specifications
--- Specifications - kingpin
--- Specifications - vegas
- Assembly views & torque
--- Assembly view - handlebar
--- Assembly view - handlebar riser
--- Clutch (cable)
--- Clutch (hydraulic)
--- Assembly view, front fork attachments - vegas
--- Assembly view, triple clamp / front axle - vegas
--- Assembly view, front fork - vegas
--- Assembly view, front wheel - vegas (cast)
--- Assembly view, front fork attachments - kingpin
--- Assembly view, front axle - kingpin
--- Assembly view, front fork / triple clamp - kingpin
--- Assembly view, front wheel - kingpin (cast)
--- Assembly view, billet front wheels
--- Heated grips
- Service procedures
--- Handlebar removal (all models)
--- Handlebar installation
--- Clutch cable
--- Throttle cable
--- Front wheel removal
--- Front axle inspection
--- Front wheel inspection
--- Brake disc removal
--- Brake disc installation
--- Front wheel bearing inspection
--- Front wheel bearing removal
--- Front wheel bearing installation
--- Front wheel installation
--- Front fork removal - kingpin
--- Front fork disassembly - kingpin
--- Front fork inspection - kingpin
--- Front fork assembly - kingpin
--- Front fork installation - kingpin
--- Front fork removal - vegas
--- Front fork disassembly - vegas
--- Front fork inspection - vegas
--- Front fork assembly - vegas
--- Front fork installation - vegas
--- Headlamp removal
--- Triple clamp removal
--- Front fork installation / steering head bearing adjustment
--- Speedometer / tachometer
- Troubleshooting
--- Troubleshooting
--- Troubleshooting (cont.)

CH13 REAR SUSPENSION
- General information
--- Warnings and precautions
- Tire pressure
--- Tire pressure table
- Special tools
--- Special tools
- Specifications
--- Specifications - rear wheel and suspension
- Assembly views & torque
--- Assembly view - rear wheel
--- Assembly view - rear hub (billet)
--- Assembly view - rear wheel (cast)
--- Assembly view - swingarm (cast) / rear wheel / axle
--- Assembly view - swingarm (chrome) / rear wheel / axle
--- Assembly view - swingarm & suspension linkage
- Rear shock service data
--- Rear shock absorber
- Service procedures
--- Rear wheel removal
--- Rear axle inspection
--- Rear wheel inspection
--- Rear wheel bearing inspection
--- Wheel bearing removal
--- Wheel bearing installation
--- Brake disc removal
--- Brake disc installation
--- Rear sprocket removal
--- Rear sprocket installation
--- Rear wheel installation
--- Shock absorber removal
--- Shock absorber inspection
--- Shock absorber installation
- Swingarm
--- Swing arm removal
--- Swing arm bushings / bearing replacement
--- Swing arm installation
- Troubleshooting
--- Troubleshooting

CH14 TIRES / WHEELS
- General / safety
--- Warnings / precautions
- Tire data
--- Tire pressure / loading
- Wheel data
--- Wheel specifications
- Special tools
--- Tire special tools
- Tire inspection
--- Tire wear patterns & general causes
--- Ozone cracking
--- Front tire cupping
- Tire changing
--- General
- Tire removal
--- Tire removal (typical)
- Wheel inspection
--- Visual inspection & runout
--- Tire repair precautions
- Valve stem
--- Tire valve inspection
--- Tire valve installation
- Tire installation
--- Tire mounting
- Tire balancing
--- Tire balancing
- Troubleshooting
--- Troubleshooting

CH15 BRAKES
- Brake system safety
--- General
- Specifications
--- General specifications
- Torque specifications
--- Brake system torque specifications
- Special tools
--- Brake service special tools
- Assembly views & routing
--- Front brake line routing - single front disc
--- Rear brake line routing (footpegs)
--- Rear brake line routing - swingarm area (footpegs)

--- Rear brake line route / torque (floorboards)
- Master cylinders
--- Front brake / clutch master cylinder
--- Rear brake master cylinder
- Calipers
--- Front brake caliper
--- Rear brake caliper
- Brake system service
--- Brake fluid replacement & bleeding precautions
--- Brake bleeding / fluid change
--- Front brake pad replacement
--- Rear brake pad replacement
--- Brake disc inspection (front & rear)
--- Front master cylinder / clutch master cylinder service
--- Front master cylinder installation
--- Front caliper service
--- Front caliper service (cont)
--- Front caliper installation
--- Rear master cylinder service
--- Rear master cylinder installation
--- Rear caliper service
--- Rear caliper installation
- Troubleshooting
--- Troubleshooting

CH16 CHARGING SYSTEM & BATTERY
- Important information
--- General
--- Battery safety
- Specifications
--- General
--- Charging system & alternator
--- Fastener torque
--- Special tools
--- Regulator / rectifier
- Battery
--- Battery removal
--- Battery installation
--- Battery box
--- Battery charging - new battery
--- Battery charging (in service)
--- Battery inspection
- Diagnostics
--- Troubleshooting
--- Battery load test
--- Current drain inspection
--- Regulated voltage / amperage output inspection
--- Stator ac voltage output inspection
--- Stator resistance inspection
--- Stator windings to ground inspection
--- Voltage drop: rectifier / regulator to battery(+)
--- Stator removal
--- Stator installation
--- Flywheel removal
--- Rectifier / regulator connector inspection
--- Diode leakage test
--- Regulator / rectifier test
--- Rectifier / regulator replacement

CH17 IGNITION
- General
--- Safety information
- Specifications
--- Ignition system
- Torque values
--- Ignition system
- Special tools
--- Ignition system
- Troubleshooting
--- Basics
--- Test lead adapter kit
--- Pcm connector map
--- Ignition system test flowchart
--- Battery voltage inspection: test 1
--- Spark inspection: test 2
--- Coil high tension leads: test 3
--- Ignition coil signal - test 4
--- Ignition coil resistance - test 5
--- Crankshaft position sensor (cps) resistance inspection: test 6
--- Crank position sensor circuit and signal test 6a
--- Ground circuit inspection: test 5
--- Ignition coil removal
--- Ignition coil installation
--- Ignition switch removal

CH18 ELECTRIC STARTER
- General
--- Safety information
- Specifications
--- Starter specifications
--- Fastener torque specifications
- Special tools
--- Starter system special tools
- Diagnostics
--- Troubleshooting flow chart menu
--- Starter circuit diagram
--- Troubleshooting flow chart 1
--- Troubleshooting flow chart 2
--- Troubleshooting flow chart 3
--- Battery inspection & charging procedures
- Circuit & switch testing
--- Battery load test
--- Starter relay ground circuit test
--- Neutral switch inspection
--- Clutch switch / circuit test
--- Clutch switch removal
--- Clutch switch installation
--- Starter relay positive circuit test
--- Starter relay bypass test
--- Starter relay to starter motor positive cable bypass test
--- Positive side voltage drop test
--- Negative cable bypass test
--- Negative side voltage drop test
--- Starter current draw test
--- Starter motor removal
--- Starter motor installation
--- Starter clutch removal

CH19 WIRING / LIGHTING SYSTEMS
- Headlamp
--- Headlamp assembly view
- Auto cancel turn signal system
--- Simplified wiring diagram
--- Auto cancel module - overview of operation
--- Auto cancel module input / output
--- Auto cancel turn signal system self-diagnostics
--- Blink codes
- Speedometer
--- Speedometer troubleshooting
--- Speed sensor test
--- Speedometer circuit voltage supply test
--- Testing for speed signal at speedometer
- Indicator lamps
--- Indicator lamp replacement
--- Overdrive lamp replacement (tachometer equipped models)
--- Overdrive light circuit
--- Low fuel light circuit
--- Trip odometer reset switch
--- Trip odometer reset switch replacement
--- Neutral / overdrive switch inspection
--- Neutral switch removal
- Tail light
--- Led tail light - theory of operation
--- Led tail light circuit diagnostics
--- Tail light / rear turn signal / license plate module
--- Turn signal / bulb replacement
- Switch testing
--- Brake light switch test
--- Clutch switch testing

CHASSIS WIRING

ENGINE WIRING

ENGINE WIRING SPLICE LOCATION