Tesla Model S (2012-2016) - Workshop Manual - Wiring Schematics

TESLA MODEL S - SERVICE MANUAL - WIRING SCHEMATICS

- English Workshop Manual and Wiring Schematics, to vehicles Tesla Model S (2012-2016).

 SERVICE MANUAL:

- Introduction
- How To Use This Manual
- Repairs and Replacements
- Warranty Service Regions
- Abbreviations and Symbols
- Best Practice
- Electrical Precautions
- General Precautions
- Environmental Precautions
- General Fitting Instructions
- Oil Seals
- Locking Devices
- Flexible Pipes and Hoses
- Wheels and Tires
- Air Bag and Supplementary Restraint System (SRS) Precautions
- SRS Component Replacement Policy
- Air Conditioning System Precautions
- Charging
- General
- Charging Precautions
- Technical Data
- Motor
- Steering
- Suspension
- Wheel Alignment
- Brakes
- Wheels
- Tire Pressures
- Electrical
- Fuse Locations
- Exterior Dimensions
- Weights
- Identification Numbers
- Vehicle Identification Number (VIN)
- Drive unit number
- Manufacturing certification label
- Vehicle paint codes
- Serial Number
- Tesla Special Tools
- Reason for Special Tools
- Badge and Spoiler Tools
- Battery Cooling System Tools
- Bosch-Supplied Tools
- Electronic Devices
- Hardware
- Large Tools
- Safety
- Templates
- Wire Harnesses
- Small Hand Tools
- Lifting and Jacking
- Raising and supporting the vehicle
- Fluids and Capacities
- Fluids
- Fluid Capacities
- Special Tools - HV Battery Alignment Rods
- Links to front matter
- Sensor - Air Quality (Remove and Replace)
- 00 INSPECTION AND SERVICE
- Annual Service
- 10 BODY
- Jack Mode Activation
- Raise Vehicle - 2 Post Lift
- Raise Vehicle - 4 Post Lift
- Fascia Assembly - Front (Remove and Install)
- Fascia Assembly - Front (Remove and Replace)
- Bumper Assembly - Front (Remove and Replace)
- Ankle Catcher Assembly (Remove and Replace)
- Applique - Fascia - Front - 1st Generation (Remove and Replace)
- Applique - Fascia - Front - 2nd Generation (Remove and Install)
- Applique - Fascia - Front - 2nd Generation (Remove and Replace)
- Grill - Fascia - Front (Remove and Replace)
- Chin Spoiler Assembly (Remove and Replace)
- Fascia Assembly - Rear (Remove and Install)
- Fascia Assembly - Rear (Remove and Replace)
- Bumper Assembly - Rear (Remove and Replace)
- Diffuser Trim - Rear (Remove and Replace)
- Carrier - Bumper - Front (Remove and Replace)
- Strut - Shock Tower to Bulkhead - LH (Remove and Replace)
- Windshield Assembly (Remove and Replace)
- Sensor - Light/Rain (Remove and Replace)
- Fixed Glass - Front Door - LH (Remove and Replace)
- Body Glass - Rear Quarter - LH (Remove and Replace)
- Liftgate Glass (Remove and Install)
- Liftgate Glass (Remove and Replace)
- Liftgate Glass - Defrost Element (Remove and Replace)
- 11 CLOSURES
- Hood Assembly (Remove and Install)
- Hinge - Hood - LH (Remove and Replace)
- Cable - Latch - Hood (RWD) (Remove and Replace)
- Cable - Latch - Hood - LH (Dual Motor) (Remove and Replace)
- Actuator - Latch - Hood - LH (Dual Motor) (Remove and Replace)
- Gas Strut - Hood - LH (Remove and Replace)
- Striker - Hood (Remove and Replace)
- Latch - Hood - Primary (RWD) (Remove and Replace)
- Latch - Hood - Secondary (RWD) (Remove and Replace)
- Latch - Hood (Dual Motor) (Remove and Replace)
- Acoustic Panel - Hood (Remove and Replace)
- Liftgate Assembly (Remove and Install)
- Power Strut - Liftgate (Remove and Replace)
- Strut - Liftgate (Remove and Replace)
- Latch - Liftgate (Remove and Replace)
- Striker - Liftgate (Remove and Replace)
- Actuator - Cinching (Remove and Replace)
- Cable - Cinching (Remove and Replace)
- Exterior Release Switch - Liftgate (Remove and Replace)
- Door Assembly - Front - LH (Remove and Replace)
- Latch - Door - Front - LH (Remove and Replace)
- Latch - Door - Rear - LH (Remove and Replace)
- Striker - Door - Front - LH (Remove and Replace)
- Striker - Door - Rear - LH (Remove and Replace)
- Handle - Interior Release - Door - Front - LH (Remove and Replace)
- Handle - Interior Release - Door - Rear - LH (Remove and Replace)
- Cable - Interior Release - Front - LH (Remove and Replace)
- Handle - Exterior Release - Door - Front - LH (Remove and Replace)
- Handle - Exterior Release - Door - Rear - LH (Remove and Replace)
- Grip - Door - Exterior Handle - Front - LH (Remove and Replace)
- Grip - Door - Exterior Handle - Rear - LH (Remove and Replace)
- Back Plate - Door - Exterior Handle - Front - LH (Remove and Replace)
- Back Plate - Door - Exterior Handle - Rear - LH (Remove and Replace)
- LED - Door - Exterior Handle - Front - LH (Remove and Replace)
- LED - Door - Exterior Handle - Rear - LH (Remove and Replace)
- Motor - Door - Exterior Handle - Front - LH (Remove and Replace)
- Motor - Door - Exterior Handle - Rear - LH (Remove and Replace)
- PCB - Door - Exterior Handle - Front - LH (Remove and Replace)
- PCB - Door - Exterior Handle - Rear - LH (Remove and Replace)
- Press Sensor - Door - Exterior Handle - Front - LH (Remove and Replace)
- Press Sensor - Door - Exterior Handle - Rear - LH (Remove and Replace)
- Position Sensor - Door - Exterior Handle - Front - LH (Remove and Replace)
- Position Sensor - Door - Exterior Handle - Rear - LH (Remove and Replace)
- Fork and Control Link - Door - Exterior Handle - Front - LH (Remove and Replace)
- Fork and Control Link - Door - Exterior Handle - Rear - LH (Remove and Replace)
- Position Switch Harness - Door Handle (Remove and Replace)
- Door Glass - LH - Front - Adjust
- Door Glass - LH - Front (Remove and Replace)
- Door Glass - LH - Rear - Adjust
- Door Glass - LH - Rear (Remove and Replace)
- Door Glass - RH - Rear - Adjust
- Window Guide Rail - Front - LH (Remove and Replace)
- Window Guide Rail - Rear - LH (Remove and Replace)
- Window Motor/Regulator Assembly - Front - LH (Remove and Replace)
- Window Motor/Regulator Assembly - Rear - LH (Remove and Replace)
- Seal - Body - Side - Rear - Secondary - LH (Remove and Replace)
- Seal - Body - Side - Front - Primary - LH (Remove and Replace)
- Seal - Body - Side - Rear - Primary - LH (Remove and Replace)
- Seal - Door - Front - A Pillar - Margin - LH (Remove and Replace)
- Seal - Door- Front - Rocker - LH (Remove and Replace)
- Seal - Door - Front - LH (Remove and Replace)
- Seal - Door - Rear - C Pillar - Margin - LH (Remove and Replace)
- Seal - Rear Door - LH (Remove and Replace)
- Seal - Hood (Remove and Replace)
- Seal - Liftgate (Remove and Replace)
- Seal - Door Front Outer Belt - LH (Remove and Replace)
- Seal - Door Front Inner Belt - LH (Remove and Replace)
- Seal - Belt - Door Inner - Rear - LH (Remove and Replace)
- Seal - Door Rear Outer Belt - LH (Remove and Replace)
- Seal - Sliding Glass - Panoramic Roof (Remove and Replace)
- 12 EXTERIOR FITTINGS
- Wheel Arch Liner - Upper - Front - LH (Remove and Replace)
- Wheel Arch Liner - Rear - LH (Remove and Replace)
- Wheel Arch Liner - Lower - Front - LH (Remove and Replace)
- Panel - Aero Shield - Front (Remove and Replace)
- Panel - Aero Shield - Mid (Remove and Replace)
- Panel - Diffuser Tray - Rear (Remove and Replace)
- Rails - Diffuser Tray Rear - LH (Remove and Replace)
- Rear Lettering (Remove and Replace)
- Applique - Liftgate (Remove and Replace)
- Badge - Ludicrous Speed (Retrofit)
- Bracket - License Plate - Front (Retrofit)
- Door Mirror Assembly - LH (Remove and Replace)
- Glass - Door Mirror - LH (Remove and Replace)
- 'B' Post Trim Panel - LH (Remove and Replace)
- Brightwork - Body side - LH (Remove and Replace)
- Rocker Panel - LH (Remove and Replace)
- Pad - Lifting - Each (Remove and Replace)
- Panel - Cowl Screen (Remove and Replace)
- Assembly - Underhood Apron - Front (Remove and Replace)
- Underhood Apron - Center - Rear (Remove and Replace)
- Underhood Apron - LH (Remove and Replace)
- 13 SEATS
- Motor - Seat Tilt - Driver's Seat (Remove and Replace)
- Motor - Seat Height - Driver's Seat (Remove and Replace)
- Assembly - Lumbar Support - Back Rest - Driver's Seat (Remove and Replace)
- Motor - Recliner - Back Rest - Driver Seat (Remove and Replace)
- Switch - Seat Height Adjust - Driver's Seat (Remove and Replace)
- Switch - Back Rest and Cushion Adjust - Driver's Seat (Remove and Replace)
- Seat Assembly - Driver's (Remove and Install)
- Seat Cushion - Lower - 2nd Row (Remove and Install)
- Seat Cushion - Lower - 2nd Row - Executive - LH (Remove and Replace)
- Back Rest Assembly - Seat - 2nd Row - LH (Remove and Install)
- Back Rest Assembly - Seat - 2nd Row - RH (Remove and Install)
- Back Rest Assembly - 2nd Row - Executive (Remove and Replace)
- Assembly - Back Rest - Driver's Seat (Remove and Replace)
- Frame - Seat Base - 2nd Row Cushion (Remove and Replace)
- Frame - Seat Base - 2nd Row - Executive (Remove and Replace)
- Frame - Seat Back - 2nd Row Seat - LH (Remove and Replace)
- Frame - Seat Back - 2nd Row Seat - RH (Remove and Replace)
- Base Assembly - Front Passenger's Seat (Remove and Replace)
- Bolster - Side - Seat - 2nd Row - LH (Remove and Replace)
- Striker - Seat back - 2nd Row Seat - LH (Remove and Replace)
- Pivot Lock - Seat back - 2nd Row Seat - LH (Remove and Replace)
- Pivot Lock - Seat back - 2nd Row Seat - RH (Remove and Replace)
- Pivot Sleeve - Seat back - 2nd Row Seat - LH (Remove and Replace)
- Seat Assembly - 3rd Row (Remove and Replace)
- Cover - Outer Side - Driver's Seat (Remove and Install)
- Cover - Outer Side - Driver's Seat (Remove and Replace)
- Cover - Back Rest - Driver's Seat (Remove and Install)
- Trim - Cushion - Driver's Seat (Remove and Replace)
- Trim - Cushion - Front Passenger's Seat (Remove and Replace)
- Foam - Cushion - Driver's Seat (Remove and Replace)
- Foam - Cushion - Front Passenger's Seat (Remove and Replace)
- Trim and Foam Assembly - Driver's Seat (Remove and Install)
- Trim and Foam Assembly - Front Passenger's Seat (Remove and Install)
- Latch - Seat Back - 2nd Row Seat - LH (Remove and Replace)
- Cover - Seat back - 2nd Row Seat - RH (Remove and Replace)
- 14 INSTRUMENT PANELS AND PEDALS
- Switch - Brake Light (Remove and Replace)
- Brake Pedal (Remove and Replace)
- Accelerator Assembly (Remove and Replace)
- Glove Box (Remove and Replace)
- Glove Box - Latch Release (Remove and Replace)
- Glove Box - Damper (Remove and Replace)
- IP Carrier (Remove and Replace)
- Cross Car Beam (Remove and Replace)
- Assembly - Frame - Instrument Cluster (Remove and Replace)
- Trim - Touch Screen Surround (Remove and Replace)
- Face Level Vent - Driver's - Outer (Remove and Replace)
- Face Level Vent - Driver's - Inner (Remove and Replace)
- Face Level Vent - Front Passenger's - Outer (Remove and Replace)
- Face Level Vent - Front Passenger's - Inner (Remove and Replace)
- Assembly - Bin - Storage Center Compartment (Remove and Replace)
- Assembly - Instrument Panel Lower - RH (Remove and Replace)
- Assembly - Instrument Panel Side Cover - LH (Remove and Replace)
- Panel - A Pillar Trim - Middle - LH (Remove and Replace)
- Assembly - Finisher - Instrument Panel - LH (Remove and Replace)
- Assembly - Finisher - Instrument Panel - RH (Remove and Replace)
- Assembly - Mesh Grille - Defrost (Remove and Replace)
- Assembly - Top Pad - Instrument Panel (Remove and Install)
- Assembly - Top Pad - Instrument Panel (Remove and Replace)
- Trim - Dash - Driver's Side - Lower (Remove and Replace)
- Trim - Dash - Driver's Side - Inner to Bezel (Remove and Replace)
- Assembly - Cover - Footwell - LH (Remove and Replace)
- Assembly - Cover - Footwell - RH (Remove and Replace)
- Assembly - Cover - Footwell - LH (RHD) (Remove and Replace)
- Assembly - Cover - Footwell - RH (RHD) (Remove and Replace)
- 15 INTERIOR TRIM
- Rear View Mirror - 1st Generation (Remove and Replace)
- Rear View Mirror - 2nd Generation (Remove and Replace)
- Sun Visor - Driver's (Remove and Replace)
- Assembly - Mirror - Sun Visor - LH (Remove and Replace)
- Trim - Rear View Mirror (Remove and Replace)
- Finisher - Liftgate - Rear Window - Upper (Remove and Replace)
- Finisher - Liftgate - Rear Window - Lower (Remove and Replace)
- Finisher - Liftgate - Rear Window - Side - LH (Remove and Replace)
- Panel - Door Trim - LH - Front (Remove and Install)
- Panel - Door Trim - Front - LH (Remove and Replace)
- Panel - Door Trim - LH - Rear (Remove and Install)
- Panel - Door Trim - LH - Rear (Remove and Replace)
- Trim - Sill Panel - LH (Remove and Replace)
- Trim - 'A' Post - LH (Remove and Install)
- Trim - 'A' Post - LH (Remove and Replace)
- Trim - 'B' Post - Upper - LH (Remove and Install)
- Trim - 'B' Post - Upper - LH (Remove and Replace)
- Trim - 'B' Post - Lower - LH (Remove and Install)
- Trim - 'C' Post Upper - LH (Remove and Replace)
- Trim - 'C' Post Rear - LH (Remove and Replace)
- Trim - Sill Panel - LH - Rear (Remove and Replace)
- Footrest - Driver's (Remove and Replace)
- Assembly - Closeout Extension - LH - Center Console (Remove and Replace)
- Cup Holder (Remove and Replace)
- Trim - Center Console - Rear (Remove and Replace)
- Assembly - Panel - Wrapped - LH (Remove and Replace)
- Vent - Center Console (Remove and Replace)
- Center Console Assembly (Remove and Replace)
- Drop In Center Console Assembly (Remove and Replace)
- 2nd Row Center Console Assembly (Remove and Replace)
- Center Console - 2nd Row - Executive (Remove and Replace)
- Finisher - Floor - Center Console (Remove and Replace)
- Headlining (Remove and Install)
- Headlining (Remove and Replace)
- Headliner - Panoramic Roof (Remove and Install)
- Headlining - Panoramic Roof (Remove and Replace)
- Underhood Storage Unit (RWD) (Remove and Install)
- Underhood Storage Unit (Dual Motor) (Remove and Replace)
- Underhood Storage Extension Box (Remove and Install)
- Assembly - Hood Latch Cover (Remove and Replace)
- Lamp - Underhood Storage Area (Remove and Replace)
- Trim - Rear Trunk - Side - LH (Remove and Replace)
- Trim - Rear Trunk - Side - RH (Remove and Replace)
- Trim - Rear Trunk - Floor (Remove and Replace)
- Carpet - Underhood Storage (Remove and Install)
- Carpet - Underhood Storage (Dual Motor) (Remove and Install)
- Carpet - Interior Complete (Remove and Replace)
- 16 BATTERY SYSTEM
- HV Battery Assembly (Remove and Install)
- HV Battery Assembly (Remove and Replace)
- HV Battery Blanket (Remove and Replace)
- HV Battery Charge/Discharge - 3rd Generation Tool (Out of Vehicle)
- HV Battery Charge/Discharge - 4th Generation Tool (Out of Vehicle)
- HV Battery Coolant - Drain and Refill
- 17 ELECTRICAL
- Vehicle Electrical Isolation Procedure
- Disconnect 12V Power (RWD)
- Disconnect 12V Power (Dual Motor)
- Battery - Auxiliary - 12V (RWD) (Remove and Replace)
- Battery - Auxiliary - 12V (RHD) (Remove and Replace)
- Battery - Auxiliary - 12V (Dual Motor) (Remove and Replace)
- 12V Positive Jump Post (Remove and Replace)
- Fusebox - Battery (RHD) (Remove and Replace)
- 12V Battery Bracket Beam (Remove and Replace)
- Harness - Instrument Panel (Remove and Replace)
- Harness - Body Front Left (Remove and Replace)
- Module - Condenser Fan Control - LH (Remove and Replace)
- Module - Door Controller (Remove and Replace)
- Module - Liftgate Control (Remove and Replace)
- Module - Park Assist (Remove and Replace)
- Module - Electric Park Brake - EPB (Remove and Replace)
- Module - Sunroof Controller (Remove and Replace)
- Module - Sunroof Controller (RHD) (Remove and Replace)
- Module - Air Suspension - ECU (Remove and Replace)
- Module - Air Suspension - ECU (Remove and Install)
- Module - Air Suspension - ECU (RHD) (Remove and Replace)
- Module - Air Suspension - ECU (RHD) (Remove and Install)
- Module - Passive Safety Restraint - PSRCM (Remove and Replace)
- Module - Body Controller - BCM (Remove and Replace)
- Module - Body Controller - BCM (RHD) (Remove and Replace)
- Module - Body Controller - BCM (Dual Motor) (RHD) (Remove and Replace)
- Module - Memory Seat (Remove and Replace)
- Module - Steering Column Control (Remove and Replace)
- Module - Thermal Controller (Remove and Replace)
- Module - HVAC Controller - RCCM (Remove and Replace)
- Module - Seat Heater - Driver's Seat (Remove and Replace)
- Module - TPMS - Baolong (Remove and Replace)
- Module - TPMS - Continental (Remove and Replace)
- Module - HomeLink Transmitter (Remove and Replace)
- Sensor - Parking Distance - Front - Each (Remove and Replace)
- Sensor - Parking Distance - Rear - Each (Remove and Replace)
- Sensor - Radar - Front (Remove and Replace)
- Calibration - Front Radar Sensor
- Receiver - Remote Keyless Entry (RKE) - Immobilizer (Remove and Replace)
- Casing - Transmitter - Remote Keyless Entry (RKE)
- Transmitter - Remote Keyless Entry (RKE) - Programming
- LF Antenna - Bumper Carrier (Remove and Replace)
- LF Antenna - RH - A Post (Remove and Replace)
- LF Antenna - Dash - Front - LH (Remove and Replace)
- LF Antenna - Center - Heelboard (Remove and Replace)
- LF Antenna - Center - Rear (Remove and Replace)
- Column Switch - Wash/Wipe (Remove and Replace)
- Column Switch - Cruise Control (Remove and Replace)
- Column Switch - Tilt/Telescope (Remove and Replace)
- Switch - Hazard Warning (Remove and Replace)
- Switch - Glove Box (Remove and Replace)
- Power Socket 12V - Center Console - Rear (Remove and Replace)
- Switch Pack - Driver's (Remove and Replace)
- Switch - Window Lift - Front Passenger's (Remove and Replace)
- Switch - Window Lift - LH - Rear (Remove and Replace)
- Switches - Steering Wheel (Remove and Replace)
- Front Reading (Dome) Lights (Remove and Replace)
- Rear Reading (Dome) Lights (Remove and Replace)
- Headlight - Adjust - North America
- Headlight - Adjust - Europe
- Headlight Assembly - LH (Remove and Replace)
- Tail Light Assembly (Non-Motorized Charge Port) - LH (Remove and Replace)
- Tail Light Assembly (Motorized Charge Port) - LH (Remove and Replace)
- Lamp - Brake - High Mounted (Remove and Replace)
- Light - License Plate (Remove and Replace)
- Light - Fog/Reverse - Rear - LH (Remove and Replace)
- Lamp - Side Repeater - Front - LH (Remove and Replace)
- Lamp - Reflex - Rear - LH (Remove and Replace)
- Lamps - Fog - Front - Adjust
- Lamp - Fog - Front - LH (Remove and Replace)
- Horn - 1st Generation (Remove and Replace)
- Horn - 2nd Generation (Remove and Replace)
- Wiper Motor Assembly (Remove and Replace)
- Pump - Windshield Washer Reservoir (Remove and Replace)
- Reservoir - Windshield Washer (Remove and Replace)
- Nozzle - Windshield Washer Jet (Remove and Replace)
- Sensor - Level - Windshield Washer Reservoir (Remove and Replace)
- Wiper Blades - Pair (Remove and Replace)
- Wiper Arms - Pair (Remove and Replace)
- Wiper Blades - Adjust
- 18 THERMAL MANAGEMENT
- Filter - Particulate (Remove and Replace)
- HVAC Assembly (Remove and Replace)
- Actuator - Inlet (Remove and Replace)
- Actuator - Driver's Temperature (Remove and Replace)
- Actuator - Mode (Remove and Replace)
- Actuator - Front Passenger's Temperature (Remove and Replace)
- Actuator - Defrost (Remove and Replace)
- Motor - Fan assembly - HVAC (Remove and Replace)
- Hose - HVAC - Drain (Remove and Replace)
- Hose - Front HVAC - Drain (Dual Motor) (Remove and Replace)
- Heater - PTC (Remove and Replace)
- Heater - PTC (Dual Motor) (Remove and Replace)
- Heater - PTC (Dual Motor) (RHD) (Remove and Replace)
- A/C Refrigerant Recovery and Recharge (Remove and Replace)
- AC Refrigerant Leak Detection
- Condenser - Gas Cool (Remove and Replace)
- Condenser - Sub-cool (Remove and Replace)
- Fan - Condenser - LH (Remove and Replace)
- Fan - Condenser - RH (Remove and Replace)
- Receiver Dryer and Desiccant (Remove and Replace)
- Compressor - 1st Generation (Remove and Replace)
- Compressor - 2nd Generation (Remove and Replace)
- Compressor (Dual Motor) (Remove and Replace)
- Compressor (Dual Motor) (RHD) (Remove and Replace)
- Mounting - Air Conditioning Compressor (Remove and Replace)
- Pipe - High Pressure - Sub-Cool Condenser to Chiller (Remove and Replace)
- Pipe - High Pressure - Charge Port (Remove and Replace)
- Pipe - High Pressure - Compressor to Condenser (Remove and Replace)
- Pipe - High Pressure - Compressor to Condenser (Dual Motor) (Remove and Replace)
- Pipe - Low Pressure - Charge Port (Remove and Replace)
- Pipe - High Pressure - Charge Port (Dual Motor) (Remove and Replace)
- Pipe - High Pressure - Gas Cool to Sub-Cool Condenser (Remove and Replace)
- Pipe - Low Pressure - Chiller (Remove and Replace)
- TXV Valve - Evaporator (Remove and Replace)
- TXV Valve - Chiller (Remove and Replace)
- Pressure Transducer - High Pressure (Remove and Replace)
- Pressure Transducer - Low Pressure (Remove and Replace)
- Battery Chiller and TXV Assembly (Remove and Replace)
- Cooling System - Partial Refill and Bleed
- Cooling System - Drain and Refill
- Coolant System - Check and Fill
- Cooling System - Vacuum Refill
- Radiator (Remove and Replace)
- Reservoir Assembly - Coolant (Remove and Replace)
- Reservoir Assembly - Coolant (Dual Motor) (Remove and Replace)
- Reservoir Cap - Coolant (Remove and Replace)
- 3 Way Coolant Valve - Chiller Bypass (Remove and Replace)
- 3 Way Coolant Valve - Radiator Bypass (Remove and Replace)
- 4 Way Coolant Valve - Series/Parallel (Remove and Replace)
- Coolant Heater - Electric - Battery - 1st Generation (Remove and Replace)
- Coolant Heater - Electric - Battery - 2nd Generation (Remove and Replace)
- Coolant Heater - Electric - Battery (Dual Motor) (Remove and Replace)
- Battery Coolant Pump 1 (Remove and Replace)
- Battery Coolant Pump 2 (Remove and Replace)
- Powertrain Coolant Pump 1 (RWD) (Remove and Replace)
- Powertrain Coolant Pump 1 (Dual Motor) (Remove and Replace)
- Powertrain Coolant Pump 2 (Remove and Replace)
- Active Louver - Center (Remove and Replace)
- Duct - Condenser LH (Remove and Replace)
- Motor - Active Louver - Front Fascia (Remove and Replace)
- Vent - Motorized - Front Fascia - LH (Remove and Replace)
- 20 SAFETY AND RESTRAINT
- Air bag - Driver's (Remove and Replace)
- Knee Air bag - Driver's (Remove and Replace)
- Air bag - Front Passenger's (Remove and Replace)
- Knee Air Bag - Front Passenger's (Remove and Replace)
- Curtain Air bag - Driver's (Remove and Replace)
- Side Air bag - Driver's (Remove and Replace)
- Seat Belt Assembly - 1st Row - LH (Remove and Replace)
- Buckle Assembly - 1st Row - LH (Remove and Replace)
- Seat Belt Assembly - 2nd Row - LH (Remove and Replace)
- Buckle Assembly - 2nd Row - LH (Remove and Replace)
- Seat Belt Assembly - 2nd Row - Center (Remove and Replace)
- Seat Belt Assembly - 3rd Row - LH (Remove and Replace)
- Buckle Assembly - 3rd Row - LH (Remove and Replace)
- Pre-Tensioner - Outboard Lap - 1st Row - LH (Remove and Replace)
- Pyrotechnic Fuse (Remove and Replace)
- Sensor - Intrusion - Door - Front (Remove and Replace)
- Sensor - Impact - Front (Remove and Replace)
- Sensor - Impact - B Pillar (Remove and Replace)
- Sensor - Impact - C Pillar (Remove and Replace)
- Switch - Reminder - Seat Belt - Driver's Seat (Remove and Replace)
- Sensor - Occupant Classification - Front Passenger's Seat (Remove and Replace)
- Sensor - Occupant Classification - Front Passenger’s Seat - Calibration
- Sensor - Pedestrian Protection (Remove and Replace)
- Actuator - Pedestrian Protection - LH (Remove and Replace)
- 21 INFOTAINMENT
- Instrument Cluster (Remove and Replace)
- Media Control Unit - Touch Screen (Remove and Replace)
- Media Control Unit - Touch Screen (Remove and Install)
- SIM Card - With SIM Extender (Remove and Replace)
- SD Card - Media Control Unit (Remove and Replace)
- Camera - Forward Facing (Remove and Replace)
- Camera - Rear Facing (Remove and Replace)
- Drive Cycle Calibration - Forward Facing Camera
- Target Calibration - Forward Facing Camera
- Speaker - Front Door Premium Audio - LH/RH (Remove and Replace)
- Speaker - Rear Door All, Front Door Base Audio (Remove and Replace)
- Subwoofer Assembly (Remove and Replace)
- Tweeter - 'A' Post - LH (Remove and Replace)
- Speaker - Rear - LH/RH (Remove and Replace)
- Premium Boost Amplifier (Remove and Replace)
- Tuner - AM - FM (Remove and Replace)
- Antenna Amplifier - AM/FM and RKE (Remove and Replace)
- Antenna Amplifier - FM2/Satellite/DAB (Remove and Replace)
- Antenna - RF Filter - RH (Remove and Replace)
- Antenna - AM/FM/RKE (Remove and Replace)
- Antenna - FM2 and Defrost Grid (Remove and Replace)
- Antenna - DAB (Remove and Replace)
- Antenna - Satellite Radio - Liftgate-Mounted (Remove and Replace)
- Antenna - Satellite Radio - Roof-Mounted (Remove and Replace)
- Microphone - Bluetooth (Remove and Replace)
- Antenna - GPS (Remove and Replace)
- Antenna - WiFi (Remove and Replace)
- Antenna - GSM - LH (Remove and Replace)
- 24 ROOF
- Calibration - Panoramic Roof Assembly
- Sliding Glass - Panoramic Roof Assembly (Remove and Replace)
- Fixed Glass - Panoramic Roof Assembly (Remove and Replace)
- Frame - Panoramic Roof Assembly (Remove and Replace)
- Side Applique - 1st Generation - LH (Remove and Replace)
- Side Applique - 2nd Generation - LH (Remove and Replace)
- Front Applique - 1st Generation (Remove and Replace)
- Panoramic Roof Drive Cable - LH (Remove and Replace)
- Wind Deflector Arm - LH (Remove and Replace)
- Wind Deflector (Remove and Replace)
- Motor - Sunroof - LH (Remove and Replace)
- Motor - Sunroof - RH (Remove and Replace)
- 30 CHASSIS
- Subframe Assembly - Rear (Remove and Install)
- Subframe Assembly - Rear (Remove and Replace)
- Subframe Assembly - Front (Remove and Install)
- Subframe Assembly - Front (Remove and Replace)
- Skidplate - Front (Remove and Replace)
- Skidplate - Rear (Remove and Replace)
- Skid Bar - Front Subframe (Remove and Replace)
- Bash Plate - Front - Stamping (Remove and Replace)
- Bash Plate - Front - Extrusion (Remove and Replace)
- 31 SUSPENSION
- Four Wheel Alignment Check
- Four Wheel Alignment - Check and Adjust
- Ride Height - Adjust
- Suspension - Front - Check Torque
- Knuckle - Suspension - Front - LH (Remove and Replace)
- Hub - Front - LH (Remove and Replace)
- Link - Sway Bar - Front - LH (Remove and Replace)
- Sway Bar - Front (RWD) (Remove and Replace)
- Sway Bar - Front (Dual Motor) (Remove and Replace)
- Control Arm - Upper - Front - LH (Remove and Replace)
- Control Arm - Upper - Front - RH (Remove and Replace)
- Link - Lower - Fore - LH (Remove and Replace)
- Link - Lower - Aft - LH (Remove and Replace)
- Suspension - Rear - Check Torque
- Knuckle - Suspension - Rear - LH (Remove and Replace)
- Hub - Rear - LH (Remove and Replace)
- Control Arm Assembly - Rear - Lower - LH (Remove and Replace)
- Link - Suspension - Rear - Upper - LH (Remove and Replace)
- Toe Link Assembly - Rear - LH (Remove and Replace)
- Sway Bar - Rear (Remove and Replace)
- Drop Link - Sway Bar - Rear - LH (Remove and Replace)
- Integral Link - Rear - LH (Remove and Replace)
- Air Spring Module - Front - LH (Remove and Replace)
- Air Spring Module - Rear - LH (Remove and Replace)
- Air Suspension - Pressurize/Depressurize - One Air Spring
- Air Suspension - Depressurize - Full System
- Air Suspension - Pressurize - Full System
- Compressor - Air Suspension (Remove and Replace)
- Sensor - Ambient Air Temperature - Compressor (Remove and Replace)
- Solenoid - Air Suspension (Remove and Replace)
- Reservoir - Air Suspension (Remove and Replace)
- Sensor - Ride Height - Front - LH (Remove and Replace)
- Sensor - Ride Height - Rear - LH (Remove and Replace)
- Air Line - Air Suspension - Valve Block to LH Front Air Spring (Remove and Replace)
- Air Suspension - Primary Lines Assembly (Remove and Replace)
- Air Line - Air Suspension - Reservoir to Compressor (Remove and Replace)
- Air Line - Air Suspension - Compressor to Valve Block (Remove and Replace)
- Air Line - Air Suspension - Valve Block Exhaust (Remove and Replace)
- Spring and Damper Assembly - Front - LH (Remove and Replace)
- Spring and Damper Assembly - Rear - LH (Remove and Replace)
- Spring and; Damper Assembly - Rear - RH (Remove and Replace)
- 32 STEERING
- Steering Rack (RWD) (Remove and Replace)
- Steering Rack (Dual Motor) (Remove and Replace)
- Tie Rod End - LH (Remove and Replace)
- Seal - Steering Rack (Remove and Replace)
- Shaft - Steering Column - Intermediate Lower (Remove and Replace)
- Shaft - Steering Column - Intermediate Lower (Dual Motor) (Remove and Replace)
- Shaft - Steering Column - Intermediate Upper (Remove and Replace)
- Shaft - Steering Column - Intermediate Upper (Dual Motor) (Remove and Replace)
- Steering Wheel (Remove and Replace)
- Steering Column (Remove and Replace)
- 33 BRAKES
- Brake Rotor - Front - LH (Remove and Replace)
- Brake Rotor - Rear - LH (Remove and Replace)
- Brake Caliper - Front - LH (Remove and Replace)
- Brake Caliper - Rear - LH (Remove and Replace)
- Brake Pads - Front - Set (Remove and Replace)
- Brake Pads - Rear - Set (Remove and Replace)
- Brake Pads - Burnishing
- Shield - Dust - Brake - Front - LH (Remove and Replace)
- Shield - Dust - Brake - Rear - LH (Remove and Replace)
- Shield - Dust - Brake - Front - 2nd Generation (Retrofit)
- Master Cylinder and Reservoir Assembly (Remove and Install)
- Master Cylinder (Remove and Replace)
- Brake Hose - Flexible - Front - LH (Remove and Replace)
- Brake Hose - Flexible - Rear - LH (Remove and Replace)
- Bleed Procedure - One Caliper (Remove and Replace)
- Bleed Procedure - System (Remove and Replace)
- Vacuum Brake Booster Assembly (Remove and Replace)
- Electromechanical Brake Booster Assembly (Remove and Replace)
- Vacuum Pump (Remove and Replace)
- Bracket - Vacuum Pump (Remove and Replace)
- Reservoir - Master Cylinder (Remove and Replace)
- Brake Lines - Booster to ABS (Dual Motor) (RHD) (Remove and Replace)
- Rear Park Brake Caliper Release
- Park Brake Caliper - Release - Harness Tool - Through Calipers
- Park Brake Caliper - Release - Harness Tool - Through ECU
- Brake Caliper - Rear - Park Brake - LH (Remove and Replace)
- Brake Pads - Park Brake - Set (Remove and Replace)
- Brake Pads - Park Brake - Burnishing
- ABS Modulator Assembly (Remove and Replace)
- Sensor - Wheel Speed - ABS - Front - LH (Remove and Replace)
- Sensor - Wheel Speed - ABS - Rear - LH (Remove and Replace)
- Brake Sensor Cluster - ESC (Remove and Replace)
- 34 WHEELS AND TIRES
- Tire - Front - LH
- Tire - Front - LH - Rebalance
- Tire Rotation
- Wheel (Remove and Install)
- Wheels - Axle Set (Remove and Install)
- Wheels - Vehicle - Set (Remove and Install)
- Wheel Sensor - TPMS (Remove and Replace)
- TPMS Sensor - ID Learn Procedure - Baolong
- TPMS Sensor - ID Learn Procedure - Continental
- TPMS - Set Thresholds
- 39 FRONT DRIVE UNIT
- Front Drive Unit (From Above) (Remove and Install)
- Front Drive Unit (From Above) (Remove and Replace)
- Front Drive Unit (From Below) (Remove and Install)
- Front Drive Unit (From Below) (Remove and Replace)
- Mount - Front Drive Unit - RH (Remove and Replace)
- Mount - Front Drive Unit - LH (Remove and Replace)
- Mount - Front Drive Unit - LH (Adjust)
- Gearbox Fluid - Front (Remove and Replace)
- Driveshaft Assembly - Front - LH (Remove and Replace)
- Driveshaft Assembly - Front - RH (Remove and Replace)
- Jackshaft Assembly - Front (Remove and Replace)
- 40 REAR DRIVE UNIT
- Drive Unit - Rear - Large (Remove and Replace)
- Drive Unit - Rear - Large (Remove and Install)
- Drive Unit - Rear - Small (Remove and Install)
- Drive Unit - Rear - Small (Remove and Replace)
- Mount - Motor - Side (Remove and Replace)
- Bushing - Drive Unit - Front (Remove and Replace)
- Bushing - Drive Unit - Rear (Remove and Replace)
- Sensor - Motor - Speed (Remove and Replace)
- Gearbox Fluid - Large Rear Drive Unit (Remove and Replace)
- Gearbox Fluid - Small Rear Drive Unit (Remove and Replace)
- Oil Seal - Differential to Driveshaft Assembly - LH (Remove and Replace)
- Driveshaft Assembly - LH (Remove and Replace)
- 44 HIGH VOLTAGE SYSTEM
- Charge Port - Single Phase - Non-Motorized (Remove and Replace)
- Charge Port - Single Phase - Motorized (Remove and Replace)
- Charge Port - 3 Phase (Remove and Replace)
- Charge Port - Single Phase - Non-Motorized - Manual Release of Cable
- Charge Port - 3 Phase - Manual Release of Cable
- Door - Charge Port - Non-Motorized (Remove and Replace)
- Door - Charge Port - Single Phase - Motorized (Remove and Replace)
- Slave Charger - LH - 1st Generation (Remove and Replace)
- Slave Charger - LH - 2nd Generation (Remove and Replace)
- Master Charger - RH - 1st Generation (Remove and Replace)
- Master Charger - RH - 2nd Generation (Remove and Replace)
- DCDC Converter - 1st Generation (Remove and Replace)
- DCDC Converter - 2nd Generation (Remove and Replace)
- DCDC Converter (Dual Motor) (Remove and Replace)
- Forward Junction Box - 2nd Generation (Remove and Replace)
- Forward Junction Box - 2nd Generation - 20 Amp Fuse (RWD) (Remove and Replace)
- Forward Junction Box - 2nd Generation - 40 Amp Fuse (RWD) (Remove and Replace)
- Forward Junction Box (Dual Motor) (Remove and Replace)
- HV Junction Box - 1st Generation (Remove and Replace)
- HV Junction Box - Cover - 1st Generation (Remove and Replace)
- HV Junction Box - 2nd Generation (Remove and Replace)
- HV Junction Box - Cover - 2nd Generation (Remove and Replace)
- HV Junction Box - Reed Switch - 1st Generation (Remove and Replace)
- HV Rapid Mate Vehicle Side (Remove and Replace)
- HV Harness - HVJB to Charge Port - 2nd Generation
- HV Harness - Front Drive Unit to HVJB
- HV Harness - Rear Drive Unit to HVJB
- 50 EXTERNAL CHARGING CONNECTORS
- Handle and Cable Assembly - 40A Wall Connector (Remove and Replace)
- Handle and Cable Assembly - 80A Wall Connector (Remove and Replace)
- 200A Fuses - Wall Connector (Remove and Replace)
- Firmware Update - CHAdeMO Charging Adapter


WIRING SCHEMATICS:


- Circuit Diagrams
- Left-Hand Drive, Rear Wheel Drive
- Start of Production through May 31, 2013
- May 31, 2013 through January 6, 2014
- January 6, 2014 through May 19, 2014 (without HVAC ionizer)
- January 28, 2014 through July 11, 2014 (with HVAC ionizer)
- July 11, 2014 through October 28, 2014
- October 28, 2014 through Current Production
- Left-Hand Drive, Dual Motor
- All LHD Dual Motor
- Right-Hand Drive, Rear Wheel Drive
- Start of Production through July 9, 2014
- July 9, 2014 through October 28, 2014
- October 28, 2014 through Current Production
- Connector References
- Left-Hand Drive, Rear Wheel Drive
- Start of Production through May 31, 2013
- May 31, 2013 through January 6, 2014
- January 6, 2014 through May 19, 2014 (without HVAC ionizer)
- January 28, 2014 through July 11, 2014 (with HVAC ionizer)
- July 11, 2014 through October 28, 2014
- October 28, 2014 through Current Production
- Left-Hand Drive, Dual Motor
- All LHD Dual Motor
- Right-Hand Drive, Rear Wheel Drive
- Start of Production through July 9, 2014
- July 9, 2014 through October 28, 2014
- October 28, 2014 through Current Production             
 

THEORY OF OPERATION GUIDES:


- Drive Unit
- ABS
- Electric Park Brake
- Air Suspension
- Electric Power Steering
- Thermal Management
- Restraint System
- Panoramic Sunroof
- Charging
- Tire Pressure Monitoring System
- Electrical

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