Suzuki Jimny (SN413) - Workshop Manual - Manual de Taller

SUZUKI JIMNY (SN413) - MANUAL DE REPARACION - WORKSHOP MANUAL

- Multilanguage repair manual in English & Spanish, to Suzuki Jimny (SN413).
- Manual en Español e Inglés para los vehículos Suzuki Jimny (SN413).


CONTENIDOS - INDEX:

MANUAL DE REPARACION:

INFORMACIÓN GENERAL

- Información general
- Mantenimiento y lubricación.

CALEFACCÍON Y AIRE ACONDICIONADO

- Calefacción y ventilación
- Acondicionador de aire

DIRECCION, SUSPENSION, RUEDAS Y NEUMÁTICOS

- Dirección, suspensión, ruedas y neumáticos
- Alineación de ruedas delanteras
- Mecanismo de la dirección y enlace
- Sistema de la dirección asistida
- Volante Y columna de la dirección
- Suspensión delantera
- Suspensión trasera
- Ruedas y neumáticos

EJE DE TRANSMISION/ EJE PROPULSOR

- Eje propulsor

FRENOS

- Frenos
- Sistema de frenos antibloqueo (ABS)

MOTOR

- Motor
- Mecánica del motor
- Refrigeración del motor
- Combustible del motor
- Motor y sistema de control de emisiones
- Sistema de encendido
- Sistema de arranque
- Sistema de carga
- Sistema del escape

TRANSMISION, EMBRAGUE Y DIFERENCIAL

- Transmisión manual (5 M/T)
- Transmisión automática (4 A/T)
- Embrague
- Transferencia
- Diferencial

SISTEMA ELECTRICO DE LA CARROCERIA

- Sistema eléctrico
- Sistemas de control inmovilizador

SERVICIO DE LA CARROCERIA

- Carrocería

SISTEMA DE SEGURIDAD

- Sistema de seguridad
- Sistema del cinturón de seguridad
- Sistema del colchón de aire



SERVICE MANUAL:


MANUAL LIST
IMPORTANT
- WARNING/CAUTION/NOTE
FOREWORD
TABLE OF CONTENTS
SECTION 0A
- HOW TO USE THIS MANUAL
- PRECAUTIONS
- Precaution for Vehicles Equipped with a Supplemental Restraint (Air Bag) System
- Diagnosis
- Servicing and handling
- General Precautions
- Precautions For Catalytic Converter
- Precautions For Electrical Circuit Service
- Electrical Circuit Inspection Procedure
- Open circuit check
- Short circuit check (wire harness to ground)
- Intermittent and Poor Connection
- Precaution For Installing Mobile Communication Equipment
- IDENTIFICATION INFORMATION
- Body Number
- Engine Identification Number
- Transmission Identification Number
- WARNING, CAUTION AND INFORMATION LABELS
- VEHICLE LIFTING POINTS
- When Using Frame Contact Hoist
- When Using Floor Jack
- ABBREVIATIONS MAY BE USED IN THIS MANUAL
- Abbreviations
- FASTENERS INFORMATION
- Metric Fasteners
- Fastener Strength Identification
- Standard Tightening Torque
SECTION 0B
- MAINTENANCE SCHEDULE
- Maintenance Schedule Under Normal Driving Conditions
- Maintenance Recommended Under Severe Driving Conditions
- MAINTENANCE SERVICE
- Engine
- Drive Belt
- Valve Lash
- Engine Oil and Filter
- Engine Coolant
- Exhaust System
- Ignition System
- Spark Plugs
- Fuel System
- Air Cleaner Filter
- Fuel Lines and Connections
- Fuel Filter
- Fuel Tank
- Emission Control System
- Crankcase Ventilation Hoses and Connections
- PCV (Positive Crankcase Ventilation) Valve
- Fuel Evaporative Emission Control System
- Chassis and Body
- Clutch
- Brake Discs and Pads
- Brake Drums and Shoes
- Brake Hoses and Pipes
- Brake Fluid
- Parking Brake Lever and Cable
- Tires/Wheels
- Suspension System
- Propeller Shafts
- Manual Transmission Oil
- Automatic Transmission Fluid
- Transfer and Differential Oil
- Steering System
- Steering Knuckle Seal
- Power Steering (P/S) System (if equipped)
- All Hinges, Latches and Locks
- FINAL INSPECTION
- RECOMMENDED FLUIDS AND LUBRICANTS
SECTION 1A
- GENERAL DESCRIPTION
- DIAGNOSIS
- Diagnosis Table
- Wiring Circuit
- ON VEHICLE SERVICE
- Heater Blower Motor
- Heater Blower Resistor
- Heater Control Lever Assembly
- Heater Blower Fan Switch
- Heater Unit/Boost Ventilation
SECTION 1B
- GENERAL DESCRIPTION
- Major Components and Location
- Refrigerant Circulation
- Refrigerant Type
- DIAGNOSIS
- General Diagnosis Table
- Abnormal Noise Diagnosis
- Abnormal noise from compressor
- Abnormal noise from magnetic clutch
- Abnormal noise from tubing
- Abnormal noise from condenser
- Abnormal noise from crankshaft pulley
- Abnormal noise from tension pulley
- Abnormal noise from A/C evaporator
- Abnormal noise from blower fan motor
- Quick Checking of Refrigerant Charge
- Performance Diagnosis
- Performance diagnosis table
- Detail diagnosis table (Ambient temperature at 30°C (86°F))
- Compressor Drive Belt
- ELECTRONICAL DIAGNOSIS
- Wiring Schematics
- A/C System Inspection of ECM and ITS Circuits
- REFRIGERANT RECOVERY, EVACUATING AND CHARGING
- Operation Procedure for Refrigerant Charging
- Recovery
- Replenishing Compressor Oil
- Evacuating
- Evacuating procedure
- Charging
- Charging procedure
- Removing Manifold Gauge Set
- Leak Test
- ON-VEHICLE SERVICE
- Service Precaution
- Refrigerant line
- Handling refrigerant HFC-134a (R-134a)
- Condenser Assembly
- Receiver / Dryer
- Condenser Cooling Fan Assembly
- Cooling Unit (Evaporator)
- A/C Evaporator Thermistor (A/C Evaporator Temperature Sensor)
- Expansion Valve
- Dual Pressure Switch
- A/C Switch
- Condenser Cooling Fan Motor Relay
- Compressor
- Magnet Clutch
- Lip Type Seal
- TIGHTENING TORQUE SPECIFICATION
- REQUIRED SERVICE MATERIALS
- SPECIAL TOOLS
SECTION 3
- GENERAL DIAGNOSIS
- Diagnosis Table
- TIRE DIAGNOSIS
- Irregular and/or Premature Wear
- Wear Indicators
- Radial Tire Waddle
- Radial Tire Lead
- VIBRATION DIAGNOSIS
SECTION 3A
- GENERAL DESCRIPTION
- Toe Setting
- Camber
- Alignment Service Data (Reference)
- DIAGNOSIS
- Diagnosis Table
- Preliminary Checks Prior To Adjusting Front Wheel Alignment
- Toe Adjustment
- Camber And Caster Check And Adjustment
- Steering Angle Check And Adjustment
- Side Slip(Reference)
SECTION 3B
- GENERAL DESCRIPTION
- DIAGNOSIS
- Diagnosis Table
- Steering Wheel Play Check
- Tie Rod And Drag Rod Check
- Steering Gear Box Oil Level Check
- Adjustment of Worm Shaft Starting Torque
- ON-VEHICLE SERVICE
- Steering Gear Box
- Tie Rod And Drag Rod
- TIGHTENING TORQUE SPECIFICATIONS
- REQUIRED SERVICE MATERIAL
- SPECIAL TOOLS
SECTION 3B1
- GENERAL DESCRIPTION
- DIAGNOSIS
- Diagnosis Table
- Steering Wheel Play Check
- Steering Force Check
- Power Steering Belt Check
- Power Steering Belt Tension Adjustment
- Power Steering Fluid Level Check
- Idle-Up System Check
- Power Steering Fluid Leakage Check
- Air Bleeding Procedure
- Hydraulic Pressure In P/S Circuit Check
- ON-VEHICLE SERVICE
- Power Steering Belt
- Power Steering (P/S) Pump
- Power Steering (P/S) Gear Box
- TIGHTENING TORQUE SPECIFICATIONS
- REQUIRED SERVICE MATERIALS
- SPECIAL TOOLS
SECTION 3C
- GENERAL DESCRIPTION
- DIAGNOSIS
- Inspection and Repair Required After Accident
- ON-VEHICLE SERVICE
- Service Precautions (For Vehicle with Air Bag System)
- Diagnosis and servicing
- Disabling air bag system
- Enabling air bag system
- Handling and storage
- Disposal
- Drive Air Bag (Inflator) Module (For Vehicle with Air Bag System)
- Steering Wheel
- Centering contact coil (for vehicle with air bag system)
- Combination Switch (For Vehicle without Air Bag System)/Contact Coil and Combination Switch Assem...
- Steering Column Assembly
- Steering Lock Assembly (Ignition Switch)
- Steering Lower Shaft
- CHECKING STEERING COLUMN FOR ACCIDENT DAMAGE
- TIGHTENING TORQUE SPECIFICATIONS
- REQUIRED SERVICE MATERIAL
- SPECIAL TOOL
SECTION 3D
- GENERAL DESCRIPTION
- 4WD Control System
- DIAGNOSIS
- Diagnosis Table
- 4WD Controller and ITS Circuit Check
- 4WD Control System Check
- Stabilizer bar / bushing check
- Shock Absorber and/or Coil Spring Check
- Leading Arm / Lateral Rod / Steering Knuckle Check
- Leading Arm Bushing / Lateral Rod Bushing Check
- Kingpin / Kingpin Bearing Check
- Barfield Joint Check
- Steering Knuckle Seal Check
- Wheel Disc, Nut and Bearing Check
- ON-VEHICLE SERVICE
- Stabilizer Bar / Bushings
- Front Shock Absorber
- Coil Spring
- Bump Stopper and Spring Upper Seat
- Wheel Hub / Bearing / Oil Seal
- Steering Knuckle / Wheel Spindle
- Front Axle Shaft / Oil Seal / Kingpin Bearing Outer Race
- Steering Knuckle Seal
- Lateral Rod
- Leading Arm / Bushing
- Front Axle Housing
- TIGHTENING TORQUE SPECIFICATIONS
- REQUIRED SERVICE MATERIAL
- SPECIAL TOOL
SECTION 3E
- GENERAL DESCRIPTION
- DIAGNOSIS
- Diagnosis Table
- Rear Shock Absorber Check
- Trailing Arm, Lateral Rod, Axle Housing and Coil Spring Check
- Trailing Arm and Lateral Rod Bush Check
- Rear Suspension Fasteners
- Bearing Retainer and Axle Shaft Oil Seal Check
- Bump Stopper and Spring Rubber Seat Check
- Wheel Disc, Nut and Bearing Check
- ON-VEHICLE SERVICE
- Rear Shock Absorber
- Coil Spring
- Bump Stopper
- Lateral Rod
- Trailing Arm / Bushing
- Rear Axle Shaft and Wheel Bearing
- Rear Axle Shaft Inner Oil Seal
- Rear Axle Housing
- TIGHTENING TORQUE SPECIFICATIONS
- REQUIRED SERVICE MATERIALS
- SPECIAL TOOLS
SECTION 3F
- GENERAL DESCRIPTION
- Tires
- Wheels
- Replacement Tires
- Replacement Wheels
- How To Measure Wheel Runout
- Metric Lug Nuts and Wheel Studs
- DIAGNOSIS
- Diagnosis Table
- Balancing Wheels
- General Balance Procedure
- Off-vehicle balancing
- On-vehicle balancing
- MAINTENANCE AND MINOR ADJUSTMENTS
- Wheel and Tire
- Studs
- Matched tires and wheels (For vehicle equipped with steel wheels)
- Inflation of Tires
- Tire placard
- Tire rotation
- ON-VEHICLE SERVICE
- Wheel
- Tire
- Mounting and demounting
- Repair
SECTION 4B
- GENERAL DESCRIPTION
- Components
- DIAGNOSIS
- Diagnosis Table
- Propeller Shaft Joint Check
- ON-VEHICLE SERVICE
- Propeller Shafts
- Universal Joint
- TIGHTENING TORQUE SPECIFICATION
- REQUIRED SERVICE MATERIAL
- SPECIAL TOOL
SECTION 5
- GENERAL DESCRIPTION
- DIAGNOSIS
- Road Testing Brakes
- Brake Fluid Leaks
- Substandard or Contaminated Brake Fluid
- Diagnosis Table
- Brake Pedal Free Height Adjustment
- Brake Pedal Play Check
- Stop Light Switch Adjustment
- Excessive Pedal Travel Check
- Front Brake Disc Check
- Front Brake Pad Check
- Rear Brake Shoe Check
- Master Cylinder and Brake Fluid Level Check
- Rear Drum Brake Shoe Adjustment
- Parking Brake Inspection and Adjustment

- Booster Operation Check
- Fluid Pressure Test (If Equipped with LSPV)
- ON-VEHICLE SERVICE
- Air Bleeding of Brake System
- Brake Hose and Pipe Inspection
- Front Disc Brake
- Brake pad
- Caliper assembly
- Brake Disc
- Rear Brake

- Brake drum
- Brake shoe
- Wheel Cylinder
- Brake back plate
- MASTER CYLINDER
- Master Cylinder Reservoir
- Master Cylinder Assembly
- Master Cylinder
- Fill Reservoir
- LSPV (LOAD SENSING PROPORTIONING VALVE) ASSEMBLY (IF EQUIPPED)
- LSPV Assembly
- P (PROPORTIONING) VALVE
- BRAKE BOOSTER
- Inspection and adjustment
- Brake Hose/Pipe
- Front brake hose/pipe
- Rear Brake Hose/Pipe
- Parking Brake Lever/Cable
- Parking brake lever
- Parking Brake Cable
- TIGHTENING TORQUE SPECIFICATIONS
- REQUIRED SERVICE MATERIAL
- SPECIAL TOOL
SECTION 5E
- GENERAL DESCRIPTION
- System Schematic
- ABS Component Parts Location
- ABS Control Module
- Self-diagnosis function
- Fail-safe function
- DIAGNOSIS

- Precaution in Diagnosing Troubles
- ABS Diagnostic Flow Table
- “ABS” Warning Lamp Check
- Diagnostic Trouble Code (DTC) Check
- DTC Check (Using SUZUKI Scan Tool)
- Diagnostic Trouble Code (DTC) Clearance
- Diagnostic Trouble Code (DTC) Table
- System Circuit
- Table – A “ABS” Warning Lamp Circuit Check – Lamp Does Not Come “ON” at Ignition Switch ON
- Table – B “ABS” Warning Lamp Circuit Check – Lamp Comes “ON” Steady
- Table – C “ABS” Warning Lamp Circuit Check – Lamp Flashes Continuously While Ignition Switch is ON
- Table – D Code (DTC) is Not Outputted Even With Diag. Switch Terminal Connected to Ground.
- DTC C1015 (DTC 15) – G Sensor Circuit
- DTC C1016 (DTC 16) – Stop Lamp Circuit
- DTC C1021 (DTC 21), DTC C1022 (DTC 22) – Right Front Wheel Speed Sensor Circuit
- DTC C1025 (DTC 25), DTC C1026 (DTC 26) – Left Front Wheel Speed Sensor Circuit
- DTC C1031 (DTC 31), DTC C1032 (DTC 32) – Right Rear Wheel Speed Sensor Circuit
- DTC C1035 (DTC 35), DTC C1036 (DTC 36) – Left Rear Wheel Speed Sensor Circuit
- DTC C1041 (DTC 41), DTC C1042 (DTC 42) – Right Front Solenoid Circuit
- DTC C1045 (DTC 45), DTC C1046 (DTC 46) – Left Front Solenoid Circuit
- DTC C1055 (DTC 55), DTC C1056 (DTC 56) – Rear Solenoid Circuit
- DTC C1057 (DTC 57) – Power Source Circuit
- DTC C1061 (DTC 61) – ABS Pump Motor Circuit
- DTC C1063 (DTC 63) – ABS Fail Safe Circuit
- DTC C1071 (DTC 71) – ABS Control Module
- ON-VEHICLE SERVICE
- Precaution
- ABS Hydraulic Unit Operation Check
- ABS Hydraulic Unit / Control Module Assembly
- Front Wheel Speed Sensor
- Front Wheel Sensor Ring
- Rear Wheel Speed Sensor
- Rear Wheel Sensor Ring
- G Sensor
- TIGHTENING TORQUE SPECIFICATION
- SPECIAL TOOL
SECTION 6
- GENERAL INFORMATION
- Statement on Cleanliness and Care
- General Information on Engine Service
- Precaution on fuel system service
- Fuel pressure relief procedure
- Fuel leakage check procedure
- ENGINE DIAGNOSIS
- General Description

- On-Board Diagnostic System (Vehicle with Immobilizer Indicator Lamp)
- On-Board Diagnostic System (Vehicle without Immobilizer Indicator Lamp)
- Precaution in Diagnosing Trouble
- Engine Diagnostic Flow Table
- Customer problem inspection form (example)
- Malfunction indicator lamp (MIL) check
- Diagnostic trouble code (DTC) check
- Diagnostic trouble code (DTC) clearance
- Diagnostic trouble code (DTC) table
- Fail-safe table
- Visual inspection
- Engine basic inspection
- Engine diagnosis table
- Scan Tool Data
- Scan tool data definitions
- Inspection of ECM and Its Circuits
- Component Location
- Table A-1 Malfunction Indicator Lamp Circuit Check - Lamp Does Not Come “ON” at Ignition Switch O...
- Table A-2 Malfunction Indicator Lamp Circuit Check - Lamp Remains “ON” after Engine Starts
- Table A-3 Malfunction Indicator Lamp Circuit Check - Mil Flashes at Ignition Switch ON
- Table A-4 Malfunction Indicator Lamp Circuit Check - MIL Does Not Flash, Just Remains ON or Just ...
- Table A-5 ECM Power and Ground Circuit Check - MIL Doesn’t Light at Ignition Switch ON and Engine...
- DTC P0105 (DTC No.11) Manifold Absolute Pressure (MAP) Circuit Malfunction
- DTC P0110 (DTC No.18) Intake Air Temp. (IAT) Circuit Malfunction
- DTC P0115 (DTC No.19) Engine Coolant Temperature (ECT) Circuit Malfunction
- DTC P0120 (DTC No.13) Throttle Position Circuit Malfunction
- DTC P0121 Throttle Position Circuit Range / Performance Problem
- DTC P0130 (DTC No.14) Heated Oxygen Sensor (HO2S) Circuit Malfunction (Sensor-1)
- DTC P0133 Heated Oxygen Sensor (HO2S) Circuit Slow Response (Sensor-1)
- DTC P0135 (DTC No.14) Heated Oxygen Sensor (HO2S) Heater Circuit Malfunction (Sensor-1)
- DTC P0136 Heated Oxygen Sensor (HO2S) Circuit Malfunction (Sensor-2)
- DTC P0141 Heated Oxygen Sensor (HO2S) Heater Circuit Malfunction (Sensor-2)
- DTC P0171 Fuel System Too Lean
- DTC P0172 Fuel System Too Rich
- DTC P0300 Random Misfire Detected (Misfire Detected at 2 or More Cylinders)
- DTC P0301 Cylinder 1 Misfire Detected
- DTC P0302 Cylinder 2 Misfire Detected
- DTC P0303 Cylinder 3 Misfire Detected
- DTC P0304 Cylinder 4 Misfire Detected
- DTC P0325 (DTC No.17) Knock Sensor Circuit Malfunction
- DTC P0335 (DTC No.23) Crankshaft Position (CKP) Sensor Circuit Malfunction
- DTC P0340 (DTC No.15) Camshaft Position (CMP) Sensor Circuit Malfunction
- DTC P0400 Exhaust Gas Recirculation Flow Malfunction
- DTC P0420 Catalyst System Efficiency below Threshold
- DTC P0443 Purge Control Valve Circuit Malfunction
- DTC P0481 A/C Condenser Fan Control Circuit Malfunction
- DTC P0500 (DTC No.16) Vehicle Speed Sensor (VSS) Malfunction
- DTC P0505 Idle Control System Malfunction
- DTC P0601 Internal Control Module Memory Check Sum Error (DTC No.71)
- DTC P1450 Barometric Pressure Sensor Low / High Input
- DTC P1451 Barometric Pressure Sensor Performance Problem
- DTC P1500 Engine Starter Signal Circuit Malfunction
- DTC P1510 ECM Back-up Power Supply Malfunction
- DTC P1570 (DTC No.21) ABS Signal Circuit Malfunction
- DTC P1600 Serial Communication Problem Between ECM and TCM
- DTC P1717 A/T Drive Range (Park / Neutral Position) Signal Circuit Malfunction
- Table B-1 Fuel Injector Circuit Check
- Table B-2 Fuel Pump and Its Circuit Check
- Table B-3 Fuel Pressure Check
- Table B-4 Idle Air Control System Check
- Table B-5 A/C Signal Circuits Check (Vehicle with A/C)
- Table B-6 Electric Load Signal Circuit Check

- TAble B-7 A/C Condenser Fan Control System Check
- SPECIAL TOOL
SECTION 6A1
- GENERAL DESCRIPTION
- Engine
- Engine Lubrication
- DIAGNOSIS
- Diagnosis Table
- Compression Check
- Engine Vacuum Check
- Oil Pressure Check
- Valve Lash (Clearance)
- ON-VEHICLE SERVICE
- Air Cleaner Element
- Air Cleaner Assembly
- Knock Sensor
- Cylinder Head Cover
- Throttle Body and Intake Manifold
- Exhaust Manifold
- Oil Pan and Oil Pump Strainer
- Timing Chain Cover
- Oil Pump
- Timing Chain and Chain Tensioner
- Camshaft, Tappet and Shim
- Valves and Cylinder Head
- Pistons, Piston Rings, Connecting Rods and Cylinders
- Engine Mountings
- UNIT REPAIR OVERHAUL
- Engine Assembly
- Main Bearings, Crankshaft and Cylinder Block
- REQUIRED SERVICE MATERIAL
- TIGHTENING TORQUE SPECIFICATION
- SPECIAL TOOL
SECTION 6B
- GENERAL DESCRIPTION
- Cooling System Circulation
- Radiator Cap
- Coolant Reservoir
- Water Pump
- Thermostat
- Cooling Fan Clutch
- Coolant (Water) Temperature Gauge
- DIAGNOSIS
- MAINTENANCE
- Coolant
- Coolant Level
- Cooling System Service
- Cooling System Flush and Refill
- Water Pump Belt Tension
- ON-VEHICLE SERVICE
- Cooling System Component
- Coolant Draining
- Cooling Water Pipes or Hoses
- Thermostat
- Water Pump Belt and Cooling Fan
- Radiator
- Water Pump
- REQUIRED SERVICE MATERIAL
- TIGHTENING TORQUE SPECIFICATION
SECTION 6C
- GENERAL DESCRIPTION
- Fuel System
- Fuel Tank
- Fuel Pump Assembly
- Fuel Filler Cap
- ON-VEHICLE SERVICE
- Fuel Lines
- Fuel Filler Cap
- Fuel Tank
- Fuel Pump Assembly
- TIGHTENING TORQUE SPECIFICATION
- SPECIAL TOOL
SECTION 6E
- GENERAL DESCRIPTION
- Air Intake System
- Fuel Delivery System
- Fuel pump
- Electronic Control System
- Engine & emission control input / output table
- ON-VEHICLE SERVICE
- Accelerator cable adjustment
- Idle speed / idle air control (IAC) duty inspection
- Idle mixture inspection / adjustment (vehicle without heated oxygen sensor)
- Air Intake System
- Throttle body
- Idle air control valve (IAC valve)
- Fuel Delivery System
- Fuel pressure inspection
- Fuel pump
- Fuel pressure regulator
- Fuel injector
- Electronic Control System
- Engine control module (ECM)
- Manifold absolute pressure sensor (MAP sensor)
- Throttle position sensor (TP sensor)
- Intake air temperature sensor (IAT sensor)
- Engine coolant temperature sensor (ECT sensor)

- Heated oxygen sensor (Sensor-1 and sensor-2)
- Camshaft position sensor
- Crankshaft position sensor
- Vehicle speed sensor (VSS)
- Fuel level sensor (GAUGE)
- Knock sensor
- Main relay, fuel pump relay and A/C condenser fan control relay
- Fuel cut operation
- A/C condenser fan control system
- A/C condenser fan
- Output signals of throttle valve opening and engine coolant temp. (Vehicle with A/T only)
- Emission Control System
- EGR system (If equipped)
- Evaporative emission (EVAP) control system
- PCV system
- SPECIAL TOOLS
- TIGHTENING TORQUE SPECIFICATIONS
SECTION 6F
- GENERAL DESCRIPTION
- DIAGNOSIS
- ON-VEHICLE SERVICE
- Ignition Spark Test
- High-tension Cords
- Spark Plugs
- Ignition Coil Assembly (Including Ignitor)
- Crankshaft Position Sensor (CKP Sensor)
- Ignition Timing
- SPECIAL TOOLS
- TIGHTENING TORQUE SPECIFICATION
SECTION 6G
- GENERAL DESCRIPTION
- Cranking Circuit
- DIAGNOSIS
- Diagnosis Table
- Performance Test
- ON-VEHICLE SERVICE
- Starting Motor
- SPECIFICATIONS
SECTION 6H
- GENERAL DESCRIPTION
- Battery
- Generator
- DIAGNOSIS
- Battery
- Generator
- ON-VEHICLE SERVICE
- Battery
- Jump starting in case of emergency
- Dismounting
- Handling
- Remounting
- Generator
- Generator belt
- UNIT REPAIR OVERHAUL
- Generator
- Dismounting
- Remounting
- Disassembly and reassembly
- Inspection
- SPECIFICATIONS
- Battery
- Generator
- TIGHTENING TORQUE SPECIFICATION
SECTION 6K
- GENERAL DESCRIPTION
- MAINTENANCE
- ON-VEHICLE SERVICE
- Exhaust Manifold
- Exhaust Pipe
SECTION 7A
- GENERAL DESCRIPTION
- ON-VEHICLE SERVICE
- Maintenance Service
- Oil change
- Rear Gear Shift Control
- UNIT REPAIR OVERHAUL
- Dismounting Unit
- Remounting Unit
- Disassembling Unit
- Front gear shift control
- Extension case
- Transmission case
- Countershaft
- Input shaft and main shaft
- Shift shafts and forks
- Assembling Unit
- Main shaft and input shaft
- Countershaft and reverse idle gear
- Shift shafts and forks
- Transmission lower case and upper case
- Extension case
- Input shaft bearing retainer
- Clutch release bearing
- Input shaft
- Front gear shift control
- TIGHTENING TORQUE SPECIFICATION
- REQUIRED SERVICE MATERIAL
- SPECIAL TOOL
SECTION 7B
- GENERAL DESCRIPTION
- Electronic Shift Control System
- Transmission Control Module (TCM)
- Throttle position sensor
- Output shaft speed sensor
- Input shaft speed sensor
- Transmission range sensor (Shift switch)
- O/D off switch
- Fail safe function
- Automatic gear shift diagram
- DIAGNOSIS
- Automatic Transmission Diagnostic Flow Table
- Trouble Diagnosis Table
- Stall Test
- Time Lag Test
- Line Pressure Test
- Engine Brake Test
- “P” Range Test
- Electronic Control System Diagnosis
- Precautions in diagnosing troubles
- Diagnostic Trouble Code(s) Check
- Diagnostic Trouble Code(s) Clearance
- Diagnostic Trouble Code (DTC) Table
- TCM Power and Ground Circuit Check
- DTC P0715/DTC No.14 Input / Turbine Speed Sensor Circuit
- DTC P0730/DTC No. 18 Incorrect Gear Ratio
- DTC P0753/DTC No.21/22 Shift Solenoid-A (No.1) Electrical
- DTC P0758/DTC No.23/24 Shift Solenoid-B (No.2) Electrical
- DTC P0763/DTC No.43/44 Shift Solenoid-C (No.3) Electrical
- DTC P0768/DTC No.45/46 Shift Solenoid-D (No.4) Electrical
- DTC P0743/DTC No.25/26 TCC (Lock-Up Clutch) Circuit Electrical
- DTC P0741/DTC No.29 TCC (Lock-Up) Circuit Performance or Stuck OFF
- DTC P0720/DTC No. 31 Output Shaft Speed Sensor Circuit
- DTC P1700/DTC No.32/33 Throttle Position Signal Input Malfunction
- DTC P0705/DTC No.34 Transmission Range Sensor (Switch) Circuit Malfunction
- DTC P0725/DTC No.35 Engine Speed Input Circuit
- DTC P0710/DTC No.36/38 Transmission Fluid Temperature Sensor Circuit
- DTC P1709/DTC No.51 Engine Coolant Temperature Signal Circuit
- DTC P0702/P1702/DTC No.52 Transmission Control System Electrical or Internal Malfunction of TCM
- DTC P1887/DTC No.57 Vehicle Speed Sensor (VSS) Signal Circuit
- Scan Tool Data
- Inspection of TCM and Its Circuits
- ON-VEHICLE SERVICE
- Maintenance Service
- Fluid level check
- Fluid change
- Oil cooler hoses
- Selector Lever
- Transmission Range Sensor (Shift Switch)
- Selector Rod
- Output Shaft Speed Sensor
- Input Shaft Speed Sensor
- Vehicle Speed Sensor
- Throttle Position Sensor
- Engine Coolant Temperature (ECT) Sensor
- O/D Off Switch
- Shift Solenoid Valves and Transmission Fluid Temperature Sensor
- Shift solenoid valves and lock-up solenoid valve
- Transmission fluid temperature sensor
- Extension Case Oil Seal
- Transmission Control Module (TCM)

- Learning Control Memory Initialization
- Interlock Cable (if equipped)
- UNIT REPAIR OVERHAUL
- Unit Dismounting
- Unit Remounting
- Unit Disassembly
- Disassembly of Subassembly
- Oil pump
- Front clutch (C1 clutch)
- Rear clutch (C2 clutch)
- Planetary set
- Valve body
- Output shaft assembly
- Unit Assembly
- TIGHTENING TORQUE SPECIFICATION
- SPECIAL TOOL
- REQUIRED SERVICE MATERIAL
SECTION 7C
- GENERAL DESCRIPTION
- DIAGNOSIS
- ON-VEHICLE SERVICE
- Maintenance Service
- Clutch pedal height
- Clutch pedal free travel
- Clutch cable routing
- Clutch Cable
- UNIT REPAIR OVERHAUL
- Clutch Cover, Clutch Disc, Flywheel and Release Bearing
- TIGHTENING TORQUE SPECIFICATION
- REQUIRED SERVICE MATERIAL
- SPECIAL TOOL
SECTION 7D
- GENERAL DESCRIPTION
- Planetary Gear Unit
- Planetary Gear Operation
- Gear Shift Control
- DIAGNOSIS
- ON-VEHICLE SERVICE
- Oil Change
- 4WD Switch
- UNIT REPAIR OVERHAUL
- TIGHTENING TORQUE SPECIFICATION
- REQUIRED SERVICE MATERIAL
- SPECIAL TOOL
SECTION 7E
- GENERAL DESCRIPTION
- DIAGNOSIS
- ON-VEHICLE SERVICE
- Oil Change
- UNIT REPAIR OVERHAUL
- Differential Unit
- TIGHTENING TORQUE SPECIFICATIONS
- REQUIRED SERVICE MATERIALS
- SPECIAL TOOLS
SECTION 7F
- GENERAL DESCRIPTION
- DIAGNOSIS
- ON-VEHICLE SERVICE
- Oil Change
- UNIT REPAIR OVERHAUL
- Differential Unit
- TIGHTENING TORQUE SPECIFICATION
- REQUIRED SERVICE MATERIAL
- SPECIAL TOOL
SECTION 8
- DIAGNOSIS
- Headlight
- Headlights with Leveling System (If Equipped)
- Rear Fog Light (If Equipped)
- Turn Signal and Hazard Warning Lights
- Clearance, Tail and License Plate Lights
- Back-up Light
- Brake Lights
- Tachometer and ECM
- Speedometer and VSS
- Fuel Meter and Fuel Gauge Unit
- Engine Coolant Temp. (ECT) Meter and ECT Sensor
- Oil Pressure Light
- Brake and Parking Brake Warning Light
- Seat Belt Warning Light
- Rear Window Defogger (If Equipped)
- Front Wiper and Washer
- Rear wiper and washer (If equipped)
- Power Window Control System (If Equipped)
- Power Door Lock System (If Equipped)
- Power Door Lock System with Keyless Entry System (If Equipped)
- Power Door Mirror Control System
- Door Mirror Heater (If Equipped)
- Front Seat Heater (If Equipped)
- Cigarette Lighter
- Interior Lights
- ON-VEHICLE SERVICE
- Headlight
- Headlight switch
- Headlight
- Bulb replacement
- Headlight aiming adjustment with screen
- Headlights with Leveling System (If Equipped)
- Leveling switch
- Leveling actuator
- Turn Signal and Hazard Warning Lights System
- Turn signal and hazard warning lights system circuit inspection
- Turn signal light switch
- Hazard switch
- Stop (Brake) Lamp
- Stop (brake) lamp switch
- Rear Fog Light (If Equipped)
- Rear fog light switch
- Ignition Switch
- Combination Meter
- Fuel Meter/Fuel Gauge Unit
- Fuel level meter
- Fuel sender gauge
- Engine Coolant Temperature Meter and Sensor Unit
- Engine coolant temperature meter
- Engine coolant temperature sensor
- Oil Pressure Warning Light
- Oil pressure switch
- Brake and Parking Brake Warning Light
- Brake fluid level switch
- Parking brake switch
- Seat Belt Warning Light (If Equipped)
- Seat belt switch
- Rear Window Defogger
- Defogger switch
- Defogger wire
- Wiper and Washer
- Front wiper/washer switch
- Wiper motor
- Washer pump
- Rear Wiper and Washer
- Wiper and washer switch
- Rear wiper motor
- Rear wiper intermittent relay
- Power Window Control System (If Equipped)
- Breaker
- Power window main switch
- Power Door Lock System (If Equipped)
- Power door lock system component location
- Power door lock system operation inspection
- Power door lock system circuit inspection
- Driver side key cylinder switch
- Power door lock actuator
- Power Door Lock System with Keyless Entry System (If Equipped)
- Power door lock system with keyless entry system component location
- System Description
- Change of signal mode
- Keyless entry system operation inspection
- Keyless entry system circuit inspection
- Transmitter
- Driver side key cylinder switch
- Power door lock actuator
- Door switch
- Power Door Mirror Control System (If Equipped)
- Mirror switch
- Door mirror actuator
- Door Mirror Heater (If Equipped)
- Mirror heater switch
- Mirror heater (if equipped)
- Front Seat Heater (If Equipped)
- Seat heater switch (driver and passenger side)
- Seat heater wire
SECTION 8G
- GENERAL DESCRIPTION
- System and Location
- Immobilizer Control Module
- ECM
- On-Board Diagnostic System (Self-Diagnosis Function)
- DIAGNOSIS
- Precautions in Diagnosing Troubles
- Precautions in identifying diagnostic trouble code
- Diagnostic Flow Table
- Diagnostic Trouble Code (DTC) Check (Immobilizer Control Module)
- [Vehicle not equipped with air bag system]
- [Vehicle equipped with air bag system]
- Diagnostic Trouble Code (DTC) Check (ECM)
- [Not using SUZUKI scan tool] (Except for vehicle equipped with immobilizer indicator lamp)
- [Using SUZUKI scan tool]
- Diagnostic Trouble Code Table
- Immobilizer control module
- Table A DTC is Not Output From Diagnostic Output Terminal (For Vehicle Not Equipped with Air Bag ...
- Table B Immobilizer Indicator Lamp Check For Vehicle Equipped with Immobilizer Indicator Lamp (Im...
- Table C Immobilizer Indicator Lamp Check for Vehicle Equipped with Immobilizer Indicator Lamp (Im...
- Table D DTC is Not Output From Immobilizer Control Module (For Vehicle Equipped with Air Bag System)
- DTC11/32 Transponder Code Not Matched
- DTC31 Transponder Code Not Registered
- DTC12 Fault in Immobilizer Control Module
- DTC13 No Transponder Code Transmitted or Coil Antenna Opened / Shorted
- DTC21 ECM / Immobilizer Control Module Code Not Matched (Immobilizer Control Module Side)
- DTC81 ECM / Immobilizer Control Module Code Not Matched (P1623) (ECM Side)
- DTC84 ECM / Immobilizer Control Module Code Not Registered (P1620)
- DTC82 (P1622) Fault in ECM
- DTC22 Ignition Switch Circuit Open / Short
- DTC23 No ECM / Immobilizer Control Module Code Transmitted From ECM or DLC Circuit Opened / Shorted
- DTC83 (P1621) No ECM / Immobilizer Control Module Code Transmitted From Immobilizer Control Modul...
- Inspection of ECM, Immobilizer Control Module and Its Circuit
- ON-VEHICLE SERVICE
- Precautions in Handling Immobilizer Control System
- Immobilizer Control Module
- Coil Antenna (Vehicle not equipped with air bag system)
- HOW TO REGISTER IGNITION KEY
- PROCEDURE AFTER IMMOBILIZER CONTROL MODULE REPLACEMENT
- PROCEDURE AFTER ECM REPLACEMENT
- SPECIAL TOOLS
SECTION 9
- GLASS AND WINDOWS
- Front Door Glass
- Front Door Window Regulator
- Windowshield
- Quarter Window
- Back Door Glass
- BODY STRUCTURE
- Front Door Assembly
- Back Door Assembly
- Under Body Dimensions
- Body Dimensions
- INSTRUMENTATION AND DRIVER INFORMATION
- Instrument Panel
- SEATS
- Front Seat
- Rear Seat
- PAINT AND COATINGS
- Anti-Corrosion Treatment
- Metal Replacement Parts Finishing
- SECURITY AND LOCKS
- Front Door Lock Assembly
- Back Door Lock Assembly
- EXTERIOR AND INTERIOR TRIM
- Splash Guard
- Roof Rail (If Equipped)
- TIGHTENING TORQUE SPECIFICATION
SECTION 10
- GENERAL DESCRIPTION
- Seat Belt Pretensioner (If Equipped)
- DIAGNOSIS
- Inspection and Repair Required after Accident
- ON-VEHICLE SERVICE
- Service Precautions
- Service and diagnosis
- Disabling air bag system for vehicle with air bag system
- Enabling air bag system for vehicle with air bag system
- Handling and storage for vehicle with air bag system
- Disposal for vehicle with air bag system
- Front Seat Belt without Pretensioner
- Front Seat Belt with Pretensioner
- Rear Seat Belt
- TIGHTENING TORQUE SPECIFICATIONS
SECTION 10B
- GENERAL DESCRIPTION
- System Components and Wiring Location View and Connectors
- System Wiring Schematics
- DIAGNOSIS
- Diagnostic Trouble Code (DTC)
- Use of Special Tool
- Intermittents and Poor Connections
- Air Bag Diagnostic System Check
- Air Bag Diagnostic System Check Flow Table
- DTC Check
- DTC Clearance
- DTC Table
- “AIR BAG” Warning Lamp Circuit Trouble Diagnosis Table
- “AIR BAG” warning lamp comes on steady
- “AIR BAG” warning lamp does not come on
- “AIR BAG” warning lamp flashes
- “AIR BAG” warning lamp can not indicate flashing
- SDM Serial Data Circuit Toruble Diagnosis Table
- DTC B1015 – Passenger Air Bag Initiator Circuit Resistance High
- DTC B1016 – Passenger Air Bag Initiator Circuit Resistance Low
- DTC B1018 – Passenger Air Bag Initiator Circuit Short to Ground
- DTC B1019 – Passenger Air Bag Initiator Circuit Short to Power Circuit
- DTC B1021 – Driver Air Bag Initiator Circuit Resistance High
- DTC B1022 – Driver Air Bag Initiator Circuit Resistance Low
- DTC B1024 – Driver Air Bag Initiator Circuit Short to Ground
- DTC B1025 – Driver Air Bag Initiator Circuit Short to Power Circuit
- DTC B1032 – Power Source Voltage Low
- DTC B1041 – Driver Pretensioner Initiator Circuit Resistance High
- DTC B1042 – Driver Pretensioner Initiator Circuit Resistance Low
- DTC B1043 – Driver Pretensioner Initiator Circuit Short to Ground
- DTC B1044 – Driver Pretensioner Initiator Circuit Short to Power Circuit
- DTC B1045 – Passenger Pretensioner Initiator Circuit Resistance High
- DTC B1046 – Passenger Pretensioner Initiator Circuit Resistance Low
- DTC B1047 – Passenger Pretensioner Initiator Circuit Short to Ground
- DTC B1048 – Passenger Pretensioner Initiator Circuit Short to Power Circuit
- DTC B1051 – Frontal Crash Detected (System Activation Command Outputted)
- DTC B1071 – Internal SDM Fault
- DTC B1013 – System Specifications Different from SDM Specifications
- ON-VEHICLE SERVICE
- Service Precautions
- Service and diagnosis
- Disabling air bag system
- Enabling air bag system
- Handling and storage
- Disposal
- Air bag wire harness and connector in instrument panel harness, floor harness and pretensioner ha...
- Repairs and Inspections Required after an Accident
- Accident with Deployment/Activation - Component Replacement
- Accident with or without Deployment/Activation - Component Inspections
- SDM
- Passenger Air Bag (Inflator) Module
- Driver Air Bag (Inflator) Module
- Contact Coil and Combination Switch Assembly
- Seat Belt Pretensioner
- AIR BAG (INFLATOR) MODULE AND SEAT BELT PRETENSIONER DISPOSAL
- Deployment/Activation Outside of Vehicle
- Deployment/Activation Inside Vehicle
- Deployed Air Bag (Inflator) Module and Activated Seat Belt Pretensioner Disposal
- TIGHTENING TORQUE SPECIFICATION
- SPECIAL TOOL



ESQUEMAS ELECTRICOS – WIRING SCHEMATICS:


- Top, Haut, Erste Anzeige, Principal
- Manual List, Liste de manuel, Anleitungsliste, Lista de manuales
- Foreword
- Vorwort
- Avant-propos
- Prólogo
- Table of Contents
- Inhaltsverzeichnis
- Tables des matières
- Índice
- Precautions
- Vorsichtsmaßregeln
- Précautions
- Precauciones
- General information
- Allgemeines
- Informations générales
- Información general
- Connector layout diagram
- Stecker-layout-diagramm
- Schéma de disposition des blocs raccord de câblage
- Diagrama de disposición de conectores
- Main electronic control part location
- Einbaupositionen von einzeleinheit-teilen
- Positions d’installation des pièces individuelles
- Posiciones de instalación de partes de unidad sencilla
- Ground (earth) point
- Massepunkt
- Points de masse
- Points de masa
- Power supply diagram
- Stromversorgungsdiagramm
- Schéma du circuit d’alimentation
- Diagrama de alimentación eléctrica
- System circuit diagram
- Systemschaltdiagramm
- Schéma des circuits électriques
- Diagrama del circuito eléctrico
- Connectors list
- Steckverbindungsliste
- Liste des connecteurs
- Lista de conectores
- Glossary
- Fachbegriffe
- Glossaire
- Glosario
- Copyright, Droit d’auteur, Urheberrecht, Derechos de autor
- Bookcover, Couverture de brochure, Deckblatt, Tapa del libro

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