Suzuki DR-Z70 - Service Manual / Repair Manual - Wiring Diagrams

SUZUKI DR-Z70 - WORKSHOP, SERVICE, REPAIR MANUAL - WIRING DIAGRAMS


- English Service Manual / Repair Manual and Wiring Diagrams, for motorcycles Suzuki DR-Z70.

 

CONTENTS:

Foreword
How To Use This Manual
-To Locate What You Are Looking For
-Component Parts And Work To Be Done
-Symbol

01 General Information
-Warning/Caution/Note
-General Precautions
-Suzuki Dr-Z70k8 (’08-Model)
-Serial Number Location
-Fuel And Oil Recommendation
- Fuel (for usa and canada)
- Fuel (for other countries)
- Engine oil (for usa)
- Engine oil (for other countries)
-Break-In Procedures
-Information Labels
-Specifications
- Dimensions and dry mass
- Engine
- Drive train
- Chassis
- Electrical
- Capacities

02 Periodic Maintenance
-Periodic Maintenance Schedule
- Periodic maintenance chart
- Lubrication points
-Maintenance And Tune-Up Procedures
- Air cleaner
- Exhaust pipe bolts and muffler mounting nut
- Valve clearance
- Spark plug
- Spark arrester
- Fuel line
- Engine oil
- Throttle cable play
- Idle speed
- Clutch
- Drive chain
- Brakes
- Tires
- Spoke nipples
- Steering
- Front fork
- Rear suspension
- Chassis bolts and nuts
-Compression Pressure Check
- Compression test procedure
-Oil Pressure Check
- Oil pressure test procedure
-Automatic Clutch Inspection
- 1. Initial engagement inspection
- 2. Clutch “lock-up” inspection

03 Engine
-Engine Components Removable With The Engine In Place
-Engine Removal And Installation
- Engine removal
- Engine installation
-Engine Disassembly
-Engine Components Inspection And Service
- Cylinder head
- Cylinder
- Piston and piston pin
- Cam chain tension adjuster
- Cam chain guide
- Conrod and crankshaft
- Oil pump
- Transmission
- Gearshift cam
- Gearshift forks
- Gearshifting clutch
- First clutch
- Starter clutch
- Generator cover
- Clutch cover
- Crankcase
-Engine Reassembly
- Crankshaft
- Kick starter
- Transmission
- Oil breather separator
- Crankcase
- Starter idle gear
- Cam chain
- Starter clutch and generator rotor
- Gearshift
- Oil pump and drive gear
- Gearshifting clutch
- First clutch and oil filter case
- Clutch cover
- Generator cover
- Neutral switch
- Piston ring
- Piston
- Cylinder
- Camshaft sprocket
- Cam chain tension adjuster
- Valve clearance inspection cap and camshaft sprocket cover
- Tdc plug and generator cover cap
- Starter motor

04 Fuel System
-Fuel Tank And Fuel Valve
- Construction
- Removal
- Fuel filter inspection and cleaning
- Fuel hose inspection
- Remounting
-Carburetor
- Construction
- Specifications
- I.d. No. Location
- Removal
- Disassembly
- Cleaning
- Inspection and adjustment
- Reassembly and remounting
-Lubrication System
- Oil pressure
- Oil filter case
- Oil sump filter
- Oil pump
- Engine lubrication system chart

05 Chassis
-Exterior Parts
- Fastener removal and installation
- Removal
- Reassembly
-Front Wheel And Front Brake
- Construction
- Removal
- Inspection and disassembly
- Reassembly
- Remounting
-Front Fork
- Construction
- Removal
- Inspection
- Reassembly and remounting
-Steering
- Construction
- Removal and disassembly
- Inspection
- Reassembly and remounting
-Rear Wheel And Rear Brake
- Construction
- Removal
- Inspection and disassembly
- Reassembly and remounting
-Rear Suspension
- Construction
- Removal and disassembly
- Inspection
- Reassembly and remounting

06 Electrical System
-Cautions In Servicing
- Connector
- Coupler
- Clamp
- Fuse
- Semi-conductor equipped part
- Battery
- Wiring procedure
- Using the multi-circuit tester
-Location Of Electrical Components
-Charging System
- Troubleshooting
- Inspection
-Starter System
- Troubleshooting
- Starter motor removal
- Starter motor disassembly
- Starter motor inspection
- Starter motor reassembly and installation
- Starter relay inspection
-Ignition System
- Troubleshooting
- Inspection
-Switches
-Battery
- Specifications
- Initial charging
- Servicing
- Recharging operation

07 Servicing Information
-Troubleshooting
- Engine
- Clutch
- Carburetor
- Chassis
- Brakes
- Electrical
- Battery
- Wiring diagram
-Wiring Harness, Cable And Hose Routing
- Wiring harness routing
- Cable routing
- Carburetor hose routing
- Fuel hose and fuel tank breather hose routing
-Handlebar Installation
-Side-Stand Installation
-Rear Brake Pedal Installation
-Fuel Tank Upper Cover Cushion Installation
-Fuel Tank Side Cover Cushion Installation
-Special Tools
-Tightening Torque
- Engine
- Fuel system
- Chassis
- Tightening torque chart
-Service Data
-Additional Information
- Change of carburetor specification:

08 Dr-Z70k9 (’09-Model)
-Specifications