Suzuki RM-Z250 - Service Manual - Race Preparation Manual - Wiring Diagrams

SUZUKI RM-Z250 - SERVICE MANUAL - RACE PREPARATION MANUAL - WIRING DIAGRAMS


- English Service Manual, Race Preparation Manual and Wiring Diagrams, for motorcycles Suzuki RM-Z250.


MANUALS INCLUDED:

- 2010 SERVICE MANUAL
- 2009 SERVICE MANUAL
- 2008 SERVICE MANUAL
- 2007 SERVICE MANUAL
- 2004 SERVICE MANUAL
- 2011 RACE PREPARATION MANUAL



CONTENTS:

Foreword_Group Index
- How To Use This Manual
- To Locate What You Are Looking For:
- Component Parts And Work To Be Done
- Symbol Marks And Materials
- Abbreviations Used In This Manual
- Sae-To-Former Suzuki Term
01 General Information
- Warning/Caution/Note
- General Precautions
- Suzuki Rm-Z250l0 (’10-Model)
- Serial Number Location
- Fuel, Oil And Engine Coolant Recommendation
- Break-In (Running-In)
- Information Labels
- Specifications
02 Periodic Maintenance
- Periodic Maintenance
- Spark Plug
- Air Cleaner
- Engine Oil And Oil Filter
- Oil Strainers
- Engine Coolant
- Clutch Cable
- Throttle Cable
- Hot Starter
- Engine Idle Speed
- Crankcase Breather Hose
- Fuel Hose
- Valve Clearance
- Cylinder Head, Cylinder And Piston
- Drive Chain And Sprockets
- Drive Chain Guide, Buffer And Tensioner Roller
- Brakes
- Front Fork
- Rear Suspension
- Wheels And Tires
- Steering
- Lubrication
- Chassis Bolts And Nuts
- Compression Pressure Check
- Oil Pressure Check
03 Troubleshooting
- Engine
- Radiator (Cooling System)
- Chassis
- Brakes
- Electrical
04 Machine Tuning
- Selection Of Ecm Tuning Map
- Front Fork Tuning
- Rear Suspension Tuning
- Suspension Balance
05 Engine Removal And Installation
- Engine Removal And Installation
06 Cylinder Head, Cylinder And Piston
- Construction
- Engine Top Side Disassembly
- Engine Top Components Inspection And Service
- Engine Top Side Assembly
07 Clutch
- Construction
- Clutch Plate
- Primary Driven Gear And Clutch Sleeve Hub
- Clutch Release Camshaft
08 Kick Starter
- Construction
- Kick Starter
09 Gearshifting
- Construction
- Gearshift Linkage
- Gear Position (Gp) Switch
10 Transmission And Crankshaft
- Construction
- Engine Bottom Side
11 Lubrication System
- Engine Lubrication System
12 Fi System Diagnosis
- Precautions In Servicing
- Fi System Technical Features
- Ecm Terminal
- Self-Diagnosis Function
- Fi System Troubleshooting
- Sds Check
- Ecm (Fi Control Unit)
- Sensors
13 Fuel System And Throttle Body
- Fuel System
- Throttle Body
14 Cooling System
- Construction
- Engine Coolant
- Cooling Circuit
- Radiator
- Water Pump
15 Electrical System
- Cautions In Servicing
- Location Of Electrical Components
- Construction
- Generating System
- Ignition System
- Magneto Rotor
- Stator
16 Front And Rear Wheels
- Construction
- Front Wheel
- Rear Wheel
17 Front And Rear Brakes
- Construction
- Brake Fluid Air Bleeding
- Brake Fluid Replacement
- Brake Pads Replacement
- Brake Disc Inspection
- Caliper
- Master Cylinder
- Brake Lever
- Brake Pedal
18 Front Fork And Steering
- Construction
- Steering
19 Rear Suspension
- Construction
- Rear Shock Absorber
- Swingarm
- Rear Suspension Linkage
20 Servicing Information
- Service Data
- Tightening Torque
- Special Tools
- Wiring Diagram
- Wiring Harness Routing
- Cable Routing
- Fuel Hose Routing
- Radiator Hose Routing
- Crankcase And Cover Installation
- Exhaust Pipe And Muffler Installation
- Clutch Cable Adjuster
- Hot Starter Lever Installation
- Brake Pedal Set-Up
- Front Brake Hose Routing
- Rear Brake Hose Routing
- Handlebar Set-Up
- Rear Wheel Spokes Installation
- Chain Roller Installation
- Fuel Tank Cushion Installation
- Exterior Parts
- Front Fender Installation
- Rear Fender Installation
- Frame Cover Installation
- Frame Cover Cushion Installation