Suzuki TL1000S - Reparaturanleitung / Wartungsanleitung - Service Manual - Owners - Parts

SUZUKI TL1000S - REPARATURANLEITUNG / WERKSTATTHANDBUCH - SERVICE MANUAL

- Deutsches Reparaturanleitung / Wartungsanleitung an fahrzeuge Suzuki TL1000S.
- English Service Manual, Parts Catalogue and Owners Manual, for motorcycles Suzuki TL1000S.
 

CONTENTS:

1997-1999 WARTUNGSANLEITUNG (DEUTSCH)

- Allgemeine Informationen
- Warnung
- Allgemeine Vorsichtshinweise
- Suzuki TL 1000 SV
- Lage der Seriennummern
- Empehlungen zu Kraftstoff, Öl und Kühlmittel
- Einfahrhinweise
- Zylinderidentifikation
- Hinweisaufkleber
- Technische Daten
- Ländercodes/ Verkaufsgebiete
- Periodische Wartungsarbeiten
- Wartungsplan
- Wartungs- und Einstellarbeiten
- Kompressionsdruckprüfung
- Öldruckprüfung
- Motor
- Wartungsarbeiten bei eingebauten Motor
- Aus- und Einbau des Motors
- Zerlegung und Zusammenbau des Motors
- Nockenwelle/ Zylinderkopf
- Zylinder/ Kolben
- Kupplung
- Wasserpumpe/ Kupplungsdeckel
- Primär- Antriebszahnrad/ Nockenwellenantriebszwischenzahnradwelle NR.1/ Ritzel
- Anlasser/ Lichtmaschine/ Kurbelwellenpositioonssensor
- Schaltmechanismus
- Kurbelgehäuse/ Getriebe/ Kurbelwelle/ Pleuelstange
- Motorschmiersystem
- FI- System (Kraftstoffeinspritzung) und Luftansaugsystem
- Vorsichtshinweise
- Technische Merkmale des Luftansaugsystems
- Technische Merkmale des Luftansaugsystems
- Lage der Komponenten des FI- Systems
- Diagramm des FI- Systems
- Stromlaufplan des FI- Systems
- Selbstdiagnosefunktionen
- Ausfallsichere Funktion
- Störungssuche am FI- System
- Kraftstoffsystem
- Drosselklappengehäuse
- Luftansaugsystem
- Sensoren
- Kühlsystem
- Beschreibung
- Aufbau
- Kühlflüssigkeit
- Kühler und Wasserschläuche
- Kühlerventilator
- Kühlerventilator- Thermoschalter
- Kühlflüssigkeitstemperatur- Sensor
- Thermostat
- Wasserpumpe
- Fahrgestell
- Aussenteile
- Vorderrad
- Teleskopgabel
- Lenkung
- Hinterrad
- Hinterradaufhängung
- Vordere Bremse
- Hintere Bremse
- Räder und Reifen
- Elektrische Anlage
- Vorsichtshinweise zu den Wartungsarbeiten
- Lage der elektrischen Komponenten
- Ladesystem
- Anlass- System und Seitenständer-/ Zündsperrsystem
- Zündsystem
- Kombiinstrument
- Beleuchtung
- Relais
- Schalter
- Batterie
- Wartungsinformationen
- Störungssuche
- Stromlaufpläne
- Verlegung der Kabelbäume, Seilzüge und Schläuche
- Verkleidungspolster
- Spezialwerkzeuge
- Anzugsdrehmoment- Werte
- Wartungsdaten


1997-1998 SERVICE MANUAL (ENGLISH)

- General Information
- Warning/Caution/Note
- General Precautions
- Suzuki TL1000SV '97
- Serial Number Location
- Fuel, Oil and Engine Coolant Recommendation
- Fuel
- Engne Oil
- Brake Fluid
- Front Fork Oil
- Engine Coolant
- Water for Mixing
- Anti-Freeze/Engine Coolant
- Liquid Amount of Water/Engine Coolant
- Break-In Procedures
- Cylinder Indentification
- Information Labels
- Specifications
- Country or Area
- Periodic Maintenance
- Periodic Maintenance Schedule
- Periodic Maintenance Chart
- Lubrication Points
- Maintenance and Tune-Up Procedures
- Air Cleaner
- Spark Plug
- Tappet Clearance
- Fuel Hose
- Engine Oil and Oil Filter
- Engine Idle Speed
- Throttle Cable Play
- Throttle Valve Synchronisation
- Clutch
- Cooling System
- Drive Chain
- Brake
- Tyre
- Steering
- Front Fork
- Rear Suspension
- Exhaust Pipe Bolts
- Chassis Bolts and Nuts
- Compression Pressure Check
- Oil Pressure Check
- Engine
- Engine Components Removable with Engine in Place
- Engine Removal and Installation
- Engine Removal
- Engine Installation
- Engine Disassembly and Reassembly
- Engine Disassembly
- Engine Reassembly
- Camshaft/Cylinder Head
- Cam Drive System Description
- Camshaft Removal
- Cylinder Head Removal
- Camshaft/Cylinder Head Inspection and Service
- Cylinder Head Installation
- Camshaft Installation
- Cylinder/Piston
- Cylinder/Piston Removal
- Cylinder/Piston Inspection
- Piston/Cylinder Installation
- Clutch
- Clutch Removal
- Clutch Release Removal
- Clutch/Clutch Release Inspection
- Clutch Installation
- Clutch Release Installation
- Water Pump/Clutch Cover
- Water Pump/Clutch Cover Removal
- Water Pump/Clutch Cover Inspection and Service
- Water Pump/Clutch Cover Installation
- Primary Drive Gear/No. 1 Cam Drive Idle Gear Shaft/Sprocket
- Primary Drive Gear/No. 1 Cam Drive Idle Gear Shaft/Sprocket Removal
- No. 1 Cam Drive Idle Gear/Sprocket and No. Cam Drive Idle Gear Shaft/Sprocket Inspection
- Primary Drive Gear Inspection and Service
- Primary Drive Gear/No. 1 Cam Drive Idle Gear Shaft/Sprocket Installation
- Starter System/Generator/Crankshaft Position Sensor
- Starter Torque Limiter/Generator/Crankshaft Position Sensor Removal
- Starter Torque Limiter/Generator/Crankshaft Position Sensor Inspection and Service
- Starter Torque Limiter/Generator/Crankshaft Position Sensor Installation
- Starter Motor Removal
- Starter Motor Inspection and Service
- Starter Motor Installation
- Gearshft Linkage
- Gearshift Linkage Removal
- Gearshift Linkage Inspection and Service
- Gearshift Linkage Installation
- CrankcaseTransmission/Crankshaft/Conrod
- Transmission/Crankshaft/Conrod Removal
- Transmission Inspection and Removal
- Conrod/Crankshaft Inspection
- Conrod-Crank Pin Bearing Inspection and Service
- Crankcase-Crankshaft Bearing Inspection and Service
- Crankshaft Thrust Clearance Adjustment
- Transmission/Crankshaft/Conrod Installation
- Engine Lubrication System
- Oil Pump
- Oil Sum Filter/Oil Pressure Regulator
- Oil Filter
- Oil Pressure
- Piston Cooling Oil Nozzle/Oil Jet
- Engine Lubrication System Chart
- Engine Lubrication System
- FI System and Intake Air System
- Precautions in Servicing
- FI System Technical Features
- Injection Time
- Compensation of Injection Time
- Injection Stop Control
- Fuel Delivery System
- Fuel Pump
- Fuel Pressure Regulator
- Fuel Injector
- Fuel Pump Control System
- ECM (FI Control Unit)
- Injection Timing
- Sensors
- Intake Air System Technical Features
- Intake Air Control Valve
- Operation
- FI System Parts Location
- FI System Diagram
- FI System Wiring Diagram
- Self-Diagnosis Function
- User Mode
- Dealer Mode
- Fail-Safe Function
- FI System Troubleshooting
- Customer Complaint Analysis
- Self-Diagnosis Function
- Self-Diagnosis Reset Procedure
- Malfunction Code and Defective Condition
- "C11" CMP Sensor Circuit Malfunction
- "C12" CKP Sensor Circuit Malfunction
- "C13" IAP Sensor Circuit Malfunction
- "C14" TP Sensor Circuit Malfunction
- "C15" ECT Sensor Circuit Malfunction
- "C21" IAT Sensor Circuit Malfunction
- "C22" AP Sensor Circuit Malfunction
- "C23" TO Sensor Circuit Malfunction
- "C24" or "C25" Ignition System Malfunction
- "C31" Gear Position Switch Circuit Malfunction
- "C32" or "C33" Fuel Injection Malfunction
- "C41" FP Relay Circuit Malfunction
- "C42" IG Switch Circuit Malfunction
- Fuel System
- Fuel Tank Lift-Up
- Fuel Tank Removal
- Fuel Pressure Inspection
- Fuel Pump Inspection
- Fuel Pump Relay Inspection
- Fuel Pump and Fuel Filter Removal
- Fuel Mesh Filter Inspection and Cleaning
- Fuel Pump and Fuel Filter Installation
- Throttle Body
- Construction
- Throttle Body Removal
- Throttle Body Disassembly
- Throttle Body Cleaning
- Throttle Body Inspection
- Throttle Body Reassembly
- Throttle Body Installation
- Fuel Injector Inspection
- Fuel Injector Removal
- Fuel Injector Installation
- Air Screw Adjustment
- Fast Idle Adjustment
- Throttle Valve Synchronisation
- Throttle Lever Gap Adjustment
- Throttle Position Sensor Setting
- Throttle Cable Adjustment
- Fast Idle Cable Adjustment
- Intake Air System
- Intake Air System Inspection
- VCSV Inspection
- VTV Inspection
- Intake Air Control Valve Actuator Inspection
- Vacuum Damper Inspection
- Sensors
- IAP Sensor Inspection
- IAP Sensor Removal/Installation
- TP Sensor Inspection
- TP Sensor Removal/Installation
- CKP Sensor Inspection
- CKP Sensor Removal/Installation
- CMP Sensor Inspection
- CMP Sensor Removal/Installation
- IAT Sensor Inspection
- IAT Sensor Removal/Installation
- ECT Sensor Inspection
- ECT Sensor Removal/Installation
- AP Sensor Inspection
- AP Sensor Removal/Installation
- TO Sensor Inspection
- TO Sensor Removal/Installation
- Cooling System
- Cooling System
- Description
- Construction
- Engine Coolant
- Radiator and Water Hoses
- Removal
- Inspection
- Remounting
- Cooling Fan
- Removal
- Inspection
- Remounting
- Cooling Fan Thermo-Switch
- Removal
- Inspection
- Installation
- Engine Coolant Temperature Sensor
- Removal
- Inspection
- Installation
- Thermostat
- Removal
- Inspection
- Installation
- Water Pump
- Chassis
- Exterior Parts
- Construction
- Removal
- Remounting
- Front Wheel
- Construction
- Removal
- Inspection and Disassembly
- Reassembly and Remounting
- Front Fork
- Construction
- Removal and Disassembly
- Inspection
- Reassembly and Remounting
- Suspension Setting
- Steering
- Construction
- Removal and Disassembly
- Inspection and Disassembly
- Reassembly and Remounting
- Steering Tension Adjustment
- Rear Wheel
- Construction
- Removal
- Inspection and Disassembly
- Reassembly and Remounting
- Rear Suspension
- Description
- Rotary Damper and Spring Unit Removal
- Rotary Damper and Spring Unit Inspection and Disassembly
- Rotary Damper and Spring Unit Reassembly and Remounting
- Suspension Setting
- Rear Swingarm Removal
- Rear Swingarm Inspection and Disassembly
- Rear Swingarm Reassembly and Remounting
- Final Inspection and Adjustment
- Front Brake
- Construction
- Brake Pad Replacement
- Brake Fluid Replacement
- Caliper Removal and Disassembly
- Caliper Inspection
- Caliper Reassembly and Remounting
- Disc Servicing
- Master Cylinder Removal and Disassembly
- Master Cylinder Inspection
- Master Cylinder Reassembly and Remounting
- Rear Brake
- Construction
- Brake Pad Replacement
- Brake Fluid Replacement
- Caliper Removal and Disassembly
- Caliper Inspection
- Caliper Reassembly and Remounting
- Master Cylinder Removal and Disassembly
- Master Cylinder Inspection
- Master Cylinder Reassembly and Remounting
- Tyre and Wheel
- Tyre Removal
- Tyre Inspection
- Tyre Installation
- Electrical System
- Cautions In Servicing
- Location of Electrical Components
- Charging System
- Description
- Troubleshooting
- Inspection
- Starter System and Side-Stand/Ignition Interlock System
- Starter System Description
- Side-Stand/Ignition Interlock System Description
- Troubleshooting
- Starter Motor Removal and Disassembly
- Starter Motor Inspection
- Starter Motor Reassembly
- Starter Relay Inspection
- Side-Stand/Ignition Interlock System Part Inspection
- Ignition System
- Description
- Troubleshooting
- Inspection
- Combination Meter
- Removal
- Disassembly
- Inspection
- Lamps
- Headlight
- Brake Light/Tail Light and License Light
- Turn Signal Light
- Relay
- Switches
- Battery
- Specifications
- Initial Charging
- Servicing
- Recharging Operations
- Servicing Information
- Troubleshooting
- FI System Malfunction Codes and Defective Condition
- Engine
- Radiator
- Chassis
- Brakes
- Electrical
- Battery
- Wiring Diagram
- FI Wiring Diagram
- Wiring Diagram
- Wire Harness, Cable and Hose Routing
- Wire Harness Routing
- Cable Routing
- Fuel System Hose Routing
- Cooling System Hose Routing
- Front Brake Hose Routing
- Rear Brake Hose Routing
- Fairing Cushion
- Special Tools
- Tightening Torque
- Service Data
- Emission Control Information
- Fuel Injection System
- Evaporative Emission Control System
- Canister Hose Routing
- Evaporative Emission Control System Inspection


SPARE PARTS CATALOGUE


OWNERS MANUAL (ENGLISH)

- Contents
- Location of parts
- 1st page
- 2nd page
- Controls
- Key
- Ignition Switch
- Instrument Panel
- Left Handlebar
- Right Handlebar
- Fuel Tank Cap
- Gear Shift / Rear Brake Levers
- Seat Lock & Helmet Holders
- Side Stand
- Suspension Adjustment
- Fuel, Oil & Coolant Recommendation
- Break-In (Running In)
- Inspection Before Riding
- Riding Tips
- Starting the Engine
- Starting off
- Using the Transmission
- Stopping and Parking
- Inspection & Maintenance
- Maintenance Schedule
- Tools
- Fuel Tank Lift
- Lowering Fuel Tank
- Steering Damper Maintenance
- Lubrication Points
- Battery
- Air Cleaner
- Spark Plugs
- Fuel Hose
- Engine Oil
- Idle Speed
- Throttle Cable Play
- Clutch
- Coolant
- Drive Train
- Brakes
- Tires (Tyres)
- Side Stand Switch
- Front Wheel Removal
- Rear Wheel Removal
- Light Bulb Replacement
- Fuses
- Troubleshooting
- Motorcycle Cleaning
- Storage Procedure
- Specifications