Ssangyong Rodius All Models (2004-2014) - Workshop Manual - Wiring Schematics

SSANGYONG RODIUS ALL MODELS - WORKSHOP, SERVICE, REPAIR MANUAL - WIRING

- English Workshop Manual and Wiring Schematics to vehicles Ssangyong Rodius All Models (2004-2014).

 
INDEX:

SERVICE MANUAL:

ENGINE GENERAL
- GENERAL
- 1. engine assembly layout
- 2. engine controls layout
- 3. electrical components and preheating system
- 4. intake system layout
- 5. exhaust system layout
- 6. lubrication system layout
- 7. cooling system layout
- 8. fuel system layout
- 9. fuel supply system
- 10. cleanness
- 11. maintenance and repair
- 12. guidelines for service work safety
- 13. during service work for inspection
- 14. during service work for electric devices
- 15. vehicle lifting procedures
- 16. owner inspections and services
- 17. standard bolts specifications
- 18. basic specification
- 19. vehicle identification
- 20. how to use and maintain workshop manual
ENGINE ASSEMBLY
- GENERAL
- 1. major components in engine andengine compartment
- 2. engine structures
- 3. specifications and performance curve
- 4. tightening torque
ENGINE FUEL SYSTEM
- GENERAL
- 1. cautions for di engine
- OVERVIEW AND OPERATIONPROCESS
- 1. electronic control of fuel system
- 2. composition of fuel system
- 3. hydraulic cycle in fuel line (transfer and high pressure line)
- 4. components of low pressure transfer line
- 5. components of high pressure transfer line
ENGINE INTAKE SYSTEM
- GENERAL
- 1. engine intake specifications
- OVERVIEW AND OPERATIONPROCESS
- 1. engine intake components locator
- 2. air flows
ENGINE EXHAUST SYSTEM
- GENERAL
- 1.before diagnosis
- OVERVIEW AND OPERATIONPROCESS
- 1. components locator of exhaust system
- 2. exhaust gas flows
ENGINE LUBRICATION SYSTEM
- GENERAL
- 1. specifications
- 2. lubrication system layout
- 3. lubrication diagram
ENGINE COOLING SYSTEM
- GENERAL
- 1. engine cooling specifications
- OVERVIEW AND OPERATION PROCESS
- 1. components engine cooling
- 2. cooling system flow
- 3. function description of cooling system
ENGINE ELECTRIC SYSTEM
- GENERAL
- 1.specifications of engine electric
- OVERVIEW AND OPERATIONPROCESS
- 1. sensors in engine compartment
- 2. electric devices in engine compartment
- 3. circuit diagram of preheating system
- 4. circuit diagram of starting and alternator
ENGINE CONTROL SYSTEM
- GENERAL
- 1. engine ecu and other components
- 2. top view
- 3. side view
- OVERVIEW AND OPERATIONPROCESS
- 1. ecu inputs/outputs
- 2. structure and function of ecu
- 3. control function of ecu
- 4. fuel pressure control
- 5. fuel injection control
- 6. fuel flow control
- 7. individual injector calibration (c2i)
- 8. minimum drive pulse (mdp) learning
SPECIAL SERVICE TOOLS
- GENERAL

- 1. common engine
- 2. idi engine
- 3. di engine
- 4. gasoline engine
ELECTRIC GENERAL
- ELECTRIC GENERAL
- 1. locations of units and sensorsin passenger compartment
- 2. switches, units and sensors in engine compartment (except engine related sensors and units)
- 3. switches in passenger compartment
- 4. system layout (based on dvd system equipped
- 5. wiring harness arrangement
- 6. electric components locator
FUSES & RELAYS
- OVERVIEW AND OPERATION PROCESS
- 1. engine compartment fuse and relay box
- 2. interior fuse compartment
- 3. icm(intergrated control module) box compartment
- 4. wiring harness, connector & ground location
STICS
- GENERAL
- 1. specifications of rk stics
- OVERVIEW AND OPERATION PROCESS
- 1. components locator
- 2. descriptions
- 3. functions of rk stics
CLUSTER
- OVERVIEW AND OPERATIONPROCESS
- 1. appearance of meter cluster and indicatordisplay
- 2. descriptions of indicator display
- 3. warning & indicator panel

- 4. function description and inspection of meter
- 5. circuit diagram of indicator display
LAMP
- GENERAL
- 1. components of exterior lamps
- 2. components of interior lamps
- 1. LOCATIONS OF EXTERIOR LAMPS
- overview and operationprocess
- 2. locations of interior lamps
- 3. exterior lamp operation
- 4. interior lamp operation
SWITCH
- GENERAL
- 1. interior switch compartment
WIPER & WASHER SYSTEM
- GENERAL
- 1. specifications of wiper system
- OVERVIEW AND OPERATIONPROCESS
- 1. system layout of wiper and washer
- 2. components locator of front wiper assembly
- 3. components locator of rear wiper
- 4. circuit diagram of wiper & washer
RAIN SENSOR UNIT
- OVERVIEW AND OPERATIONPROCESS
- 1. components of rain sensor
- 2. rain sensor operation
- 3. operation mode of rain sensing wiper system
- 4. functions of rain sensor
- 5. diagnosis procedures
- 6. rain sensor related circuit
PAS
- GENERAL
- 1. component specifications of parking aid system
- OVERVIEW AND OPERATION
- 1. components of parking aid system
- 2. components of parking aid system(pas)
- 3. operations of parking aid system(pas)
- 4. parking aid system control
- 5. operations of rearview camera
- 6. operational principle of rearview camera
- 7. circuit diagram
AV
- GENERAL
- 1. av head unit overview
- 2. av system by vehicle model
- 3. specifications of av head unit
- OVERVIEW AND OPERATION PROCESS
- 1. avsystem layout(based on dvd equipped system)
- 2. dvd system signals and data processing
DC 5-SPEED
- GENERAL
- 1. overview
- 2. structure
- 3. performance curve and general characteristics
- 4. specifications
- OVERVIEW AND OPERATIONPROCESS
- 1. components of auto transmission(dc 5-speed a/t)
- 2. power flow
MANUAL TRANSMISSION
- GENERAL
- 1. specifications
- OVERVIEW AND OPERATION PROCESS
- 1. manual transmission overview
CLUSTER
- GENERAL
- 1. clutch specifications
- OVERVIEW AND OPERATIONPROCESS
- 1. overview
- 2. components
AXLE SYSTEM
- GENERAL
- 1. front axle specification
- 2. rear axle specification
TOD
- GENERAL
- 1. specifications
- OVERVIEW AND OPERATIONPROCESS
- 1. tod system layout
- 2. general description
- 3. operation
- 4. circuit diagram
PROPELLER SHAFT
- GENERAL
- 1. propeller shaft general inforomation
- 2. specification
- OVERVIEW AND OPERATIONPROCESS
- 1. components and location
SUSPENSION SYSTEM
- GENERAL
- 1. front suspension specification
- 2. rear suspension specification
- 3. structure of shock absorber and coil spring
BRAKES SYSTEM
- GENERAL
- 1.specification
- OVERVIEW AND OPERATION PROCESS
- 1. components of brake system
- 2. brake system operation process
ESP

- GENERAL
- 1. speccifications of esp system
- OVERVIEW AND OPERATIONPROCESS
- 1. components and locations
- 2. input and output diagram
- 3. esp system description
- 4. electrical circuit diagram
ABS
- GENERAL
- 1. general information
- 2. on-vehicle service
- OVERVIEW AND OPERATIONPROCESS
- 1. components and location
- 2. input and output diagram
- 3. abs system description
POWER STEERING SYSTEM
- GENERAL
- 1. specification
- 2. tightening torque
- 3. overview

- 4. components
- OVERVIEW AND OPERATION PROCESS
- 1. components of power steering assembly
- 2. power steering gear box assembly
- 3. power steering pump
- 4. oil reservoir
WHEEL & TIRE
- GENERAL
- 1. specification
- OVERVIEW AND OPERATION PROCESS
- 1. overview of wheel & tire
- 2. tire’s abnormal phenomena
- 3. wheel alignment
SPECIAL SERVICE TOOLS
- GENERAL
- 1. manual transmission
- 2. dsi transmission
- 3. mb transmission
- 4. transaxle transmission
- 5. axle
- 6. suspention
- 7. brake
AIR CONDITIONING SYSTEM
- GENERAL
- 1. ffh specification
- 2. system layout and components
- 3. ffh general information
- 4. components and locations
- OVERVIEW AND OPERATION PROCESS
- 1. ventilation system components
- 2. air conditioner module wiring and layout
- 3. sensors and actuators
- 4. air quality system (aqs)
- 5.air conditioner module sensors and actuators
AIR BAG SYSTEM
- OVERVIEW AND OPERATIONPROCESS
- 1. components of driver's airbag module
- 2. components of passenger's airbag module
- 3. airbag function description
- 4. inflation of airbag
BODY EXTERIOR
- GENERAL
- 1. components and location of exterior
- OVERVIEW AND OPERATIONPROCESS
- 1. door system
- 2. hood / bumper & tailgate
- 3. layout - cowl assy /hood
- 4. layout - front bumper
- 5. layout - rear bumper
- 6. key cylinder
BODY REPAIR
- GENERAL
- 1. body dimension
- 2. body jack point
SUNROOF
- OVERVIEW AND OPERATIONPROCESS
- 1. sunroof layout
- 2. components of sunroof
- 3. components and locations
- 4. sunroof operation
SEAT
- GENERAL
- 1. components of seat
- 2. components of seat belt
- OVERVIEW AND OPERATIONPROCESS
- 1. seat layout
- 2. operation of front seat(driver's seat)
- 3. operation of rear seat
SPECIAL SERVICE TOOLS
- GENERAL
- 1. body interior
ECU-GASOLINE
- DIAGOSIS
- 1. ecu-gasoline
ECU-DIESEL
- DIAGNOSIS
- 1. ecu-diesel
BRAKE
- DIAGNOSIS
- 1. brake
AIR-BAG
- DIAGNOSIS
- 1. air-bag
CCCS
- DIAGNOSIS
- 1. cccs
FATC
- DIAGNOSIS
- 1. self diagnosis
FFH
- DIAGNOSIS
- 1. ffh
P/TRUNK
- DIAGNOSIS
- 1. p/trunk
RAIN SENSOR
- DIAGNOSIS
- 1. trouble shooting
STICS
- DIAGNOSIS
- 1. stics
TC
- DIAGNOSIS
- 1. tc
TCU
- DIAGNOSIS
- 1. tcu
TGS LEVER
- DIAGNOSIS
- 1. tgs lever



WIRING MANUAL:

GENERAL INFORMATION
- 1. Dimensions
- 2. Specifications
- 3. Vehicle Identification
- 4. Maintenance
- 5. Recommended Fluids And Lubricants
- 6. Jack Points
- 7. Pin Arrangement Of Diagnostic Connector
- 8. Tightening Torque Of Standard Bolts
ELECTRIC DEVICE GENERAL INFORMATION
- 1. How To Read Electrical Wiring Schematics
- 2. How To Check Terminal Number Of Connector
- 3. Part Location According To Part Number
CONNECTOR/GROUND
- Wiring Harness
- 8201-00 Wiring Harness, Components Location
CONNECTOR
- 8201-02 W/H Engine Room
- 1413-02 W/H Engine Main (D20dtr)
- 8210-01 W/H Main
- 8210-03 W/H Floor (Lh)
- 8210-06 W/H Floor (Rh)
- 8210-06 W/H Front Door (Lh/Rh)
- 8210-07 W/H Rear Door (Lh/Rh)
- 6810-11 W/H Front A/Con
- 6811-07 W/H Rear A/Con
- 8210-09 W/H Tail Gate
- 8210-08 W/H Roof
- 7421-60 W/H Seat
POWER DISTRIBUTION
- Fuse/Relay
- 8410-02 Engine Room Fuse / Relay Box
- 8410-04 I/P-Fuse Box
ELECTRICITY DIVIDE
- 8210-02 Eng Room Fuse/Relay Box Circuit
- 8410-04 I/P-Fuse Box
- 8410-05 Icm Relay Box Circuit
- 0000-00 Vsm(Voltage Stabilizer Module)
CIRCUIT
- Engine
- 1461-01 Starting & Charging
- 1413-18 Glow Control Unit (D20dtr)
- 1491-00 Ecu (Engine Control Unit - D20dtr Eu-V)
- 1491-01 Ecu (Engine Control Unit - Gsl G32d)
- 2231-01 Fuel Heater (D20dtr)
- 8210-01 Diagnosis Circuit
CIRCUIT
- Chassis
- 3110-01 Tcu (5speed - A/T)
- 3410-01 Tccu
- 4891-01 Abs/Esp
CIRCUIT
- Electric
- 7010-09 Immobilizer (D20dtr)
- 8810-01 Air-Bag (Side Air-Bag)
- 8010-01 Cluster & Warning Box (Standard)
- 8010-01 Cluster & Warning Box (Svc - Black Face)
- 7421-60 Driver Power Seat
- 8510-52 Electric Outside Mirror & Folding
- 8610-17 Deffoger (Frt/Rr Glass, O/Side Mirror)
- 8510-20 Frt Seat Warmer
- 8510-20 Auto Light Control
- 8710-03 Stics
- 8510-03 Power Window
- 8510-12 Rr Wiper, Washer
- 8610-09 Horn
- 7630-02 Cigar Lighter, Power Outlet
- 7340-03 Sun Roof
- 8310-01 Head Lamp/Drl Unit
- 8510-00 Head Lamp Leveling Device
- 8320-01 Tail Lamp
- 8510-26 Turn Signal, Hazard Lamp
- 8510-24 Fog Lamp
- 4810-10 Stop, Back Up Lamp
- 8610-01 Interior Lamp
- 7770-07 Auto Dimming Room Mirror
- 8610-04 Digital Clock
- 8910-01 Audio
- 8730-01 Parking Aid System
- 6810-21 Ptc Heater
- 6810-30 Fatc (Full Auto Temp. Control) Circuit
- 6810-30 Air-Con (Manual)

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