Ssangyong Stavic (2004-2012) - Workshop Manual - Electrical Circuits

SSANGYONG STAVIC (2004-2012) - SERVICE MANUAL - WIRING DIAGRAMS

- English Service Manual / Repair Manual and Wiring Diagrams for vehicles Ssangyong Stavic 2004 to 2012.


CONTENTS:

GASOLIN ENGINE
 
- 1 A GASOLIN ENGINE
- contents
- description and operation
- component locator
- diagnostic information and procedure
- compression pressure test
- cylinder pressure leakage test
- general diagnosis
- engine specifications
- performance curve
- special tools and equipment
- 1B ON-VEHICLE SERVICE
- engine assembly
- poly v-belt and tensioning device
- tensioning device
- crankcase ventilation system
- alternator
- power steering pump and a/c bracket
- engine mount
- cylinder head cover
- cylinder head front cover
- cylinder head
- oil pan
- timing gear case cover
- crankshaft sealing rear cover
- belt pulley and vibration damper
- crankshaft front radial seal
- crankshaft rear radial seal
- connecting rod
- piston ring
- flywheel/driven plate
- camshaft
- camshaft timing position
- valve spring
- valve stem seal
- chain tensioner
- timing chain
- tensioning rail
- cylinder head guide rail
- crankcase guide rail
- crankshaft sprocket
- lubrication system
- oil circulation
- engine oil and oil filter element
- oil filter
- oil pump
- oil pressure relief valve
- oil non-return valve
- oil dipstick guide tube
- oil gallery in crankcase
- oil gallery in crankcase
- core plugs in crankcase
- cylinder bore
- crankcase mating surface
- crankcase mating surface
- specifications
- special tools and equipment
- 1D ENGINE COOLING
- component locator
- cooling system diagnosis
- repair instructions
- coolant connection fitting
- water pump
- oil cooler pipe line
- thermostat
- cooling fan and viscous clutch
- cooling fan shroud
- radiator
- general specifications
- special tools and equipment
- 1 F ENGINE CONTROLS
- engine and ecm problem check report
- diagnostic information and procedure
- ignition system
- crankshaft position (ckp) sensor
- camshaft position (cmp) sensor
- camshaft actuator
- knock sensor (ks)
- spark plug
- system voltage
- fuel system
- fuel injector
- purge control valve
- fuel rail
- fuel pressure regulator
- induction system
- hot film air mass (hfm) sensor
- engine coolant temperature (ect) sensor
- accelerator pedal module
- cooling fan
- a/c compressor relay
- cruise control switch
- resonance flap
- stop lamp switch
- catalytic converter
- oxygen sensor
- engine control module
- internal failure
- electronic throttle controller safety malfunction
- immobilizer
- on-vehicle service
- fuel pressure regulator
- pedal position sensor & oxigen sensor
- diagnosis circuit
- engine data display table
- special tools and equipment
- 1 G ENGINE INTAKE & EXHAUST
- description and operation
- air cleaner and intake air duct
- exhaust line
- fastener tightening specifications


D27DT ENGINE
 
- GENERAL INFORMATION
- cleanness
- structure
- engine controls
- engine and sensors
- electrical components and pre heating system
- intake system
- exhaust system
- lubrication system
- cooling system
- fuel system
- maintenance and lubrication
- guidelines for service work safety
- vehicle lifting procedures
- owner inspections and services
- standard bolts specifications
- basic specification
- maintenance
- vehicle identification
- engine serial number
- transmission & transfer casenumber
- 1 DI01 ENGINE ASSEMBLY
- engine structure
- engine performance curve
- general diagnosis
- diagnostic information and procedure
- compression pressure test
- cylinder pressure leakage test
- tightening torque
- 1 DI02 ENGINE HOUSING
- cylinder head
- camshaft assembly
- timing chain assembly
- cylinder block
- crankshaft
- torsional vibration damper
- diassembly and reassembly
- flywheel
- piston and connecting rod
- cylinder inner diameter and piston size
- disassembly and reassembly
- high pressure pump (hpp)
- vacuum pump
- how to use and maintain workshop manual
- diagnosis
- scan-100 operating procedures- xdi270 engine
- trouble diagnosis table
- fuel system diagnosis
- 1 DI03 INTAKE SYSTEM
- air flows
- intake system layout
- tightening torque of intake system
- air cleaner
- air flow sensor (hot film air mass sensor)
- intercooler
- intake manifold assembly
- 1 DI04 EXHAUST SYSTEM
- exhaust system layout
- exhaust gas flows
- turbo charger assembly
- egr valve and vacuum modulator
- egr valve and turbo charger actuator control vacuumcircuit
- exhaust system and muffler
- system overview
- 1 DI05 LUBRICATION SYSTEM
- lubrication system
- lubrication diagram
- specifications
- engine oil change
- oil pump
- oil spray nozzle
- oil pan assembly
- trouble diagnosis
- special tools and equipment
- 1 DI06 COOLING SYSTEM
- cooling system
- specifications
- inspection and repair
- removal and installation
- preheating system
- overview
- preheating system diagram
- 1 DI07 FUEL SYSTEM
- cautions for di engine
- fuel system
- fuel transfer line
- inlet metering valve (imv)
- injector
- removal and installation
- ecu wiring diagram
- removal and installation of fuel tank
- 1 DI08 ENGINE CONTROL SYSTEM
- engine ecu and other components
- ecu
- fuel pressure control
- fuel injecstion control
- fuel flow control
- individual injector calibration (c2i)
- minimum drive pulse (mdp) learning
- other components
- 1 DI09 ELECTRIC DEVICESAND SENSORS
- sensors in engine compartment
- electric devices in engine compartment
- specifications
- circuit diagram of preheating system
- circuit diagram of starting and alternator
- trouble diagnosis
- alternator
- starter
- preheating system
- preheating time relay
- glow plug
- special tools and equipment


CHASSIS
 
- 2A ELECTRIC SYSTEM LAYOUT
- switches, units and sensors in engine compartment(except engine related sensors and units)
- switches in passenger compartment
- system layout (based on dvd system equipped vehicle)
- electric components and layout
- components locator
- fuses and relays
- interior fuse and icm box
- 2A - ELECTRICAL SYSTEM LAYOUT (2005 ~)
- locations of units and sensors in passenger compartment
- switches, units and sensors in engine compartment(except engine related sensors and units)
- switches in passenger compartment
- system layout (based on dvd system equipped vehicle)
- electric components and layout
- components locator
- fuses and relays
- interior fuse and icm box
- icm (integrated control module) box
- icm connector arrangement (based on wiring connectors)
- removal and installation of icm box
- 2B METER CLUSTER / INDICATOR DISPLAY
- connectors and circuit diagram
- descriptions of indicator display
- function description and inspection of meter cluster
- warning & indicator panel
- removal and installation of meter cluster and indicatordisplay
- 2B -METER CLUSTER / INDICATOR DISPLAY (2005 ~)
- meter cluster / indicator display
- connectors and circuit diagram
- function description and inspection of meter cluster
- warning & indicator panel
- removal and installation of meter cluster and indicatordisplay
- 2C REKES + STICS (RK STICS)
- transmitter coding
- descriptions
- connector arrangement (unit)
- specifications
- functions of rk stics
- diagnosis trouble code and help tips
- 2D RAIN SENSING WIPER
- rain sensor operation
- rain sensor related circuit
- operation mode of rain sensing wiper system
- diagnosis procedures
- troubleshooting
- removal and installation of rain sensor
- 2E INTERIOR SWITCHES
- center switch
- 4wd switch, rear wiper/washer switch
- switches on steering wheel
- circuit diagram of audio remote control switch
- horn and theft deterrent horn
- switches on door trim
- multifunction switch
- auto light sensor
- wiper and washer assembly
- removal and installation of wiper assembly
- 2E - INTERIOR SWITCHES (2005 ~)
- interior switches
- center switch
- 4wd switch, rear wiper/washer switch
- rear wiper/washer switch
- switches on steering wheel
- circuit diagram of audio remote control switch
- horn and theft deterrent horn
- switches on door trim
- multifunction switch
- wiper and washer assembly
- removal and installation of wiper assembly
- 2F MULTI-METER
- circuit diagram
- display mode
- functions in each mode
- removal and installation
- 2G AV SYSTEM
- system layout (based on dvd equipped system)
- dvd system signals and data processing
- system layout (based on dvd system)
- removal and installation
- 2H COMPONENTS OF PARKING AID SYSTEM
- system control
- parking aid system (pas)
- component specifications
- removal and installation
- rearview camera
- rearview camera operation
- 2I EXTERIOR LAMPS
- aiming and adjustment of front lamp
- removal and installation of exterior lamps
- interior lamps
- door coupled room lamp switch operation
- removal and installation of interior lamps
- 3A AIR CONDITIONING SYSTEM
- ventilation system
- air conditioner module wiring and layout
- air conditioner controller (unit)
- self diagnosis (only for fatc air conditioner)
- system diagram
- circuit diagrams in air conditioner system
- air quality system (aqs)
- air conditioner module sensors and actuators
- air conditioner and heater pipe layout
- removal and installation of the related components
- 3B FFH (FUEL FIRED HEATER) SYSTEM
- components and locations
- system layout
- ffh specification
- ffh operating process
- ffh assembly
- removal and installation
- trouble diagnosis
- ptc (positive temperature coefficient) system
- ptc components
- ptc operating process
- removal and installation
- 4A DC 5-SPEED AUTOMATIC TRANSMISSION
- structure
- performance curve and general characteristics
- specifications
- power flow
- function and description
- torque converter
- lockup clutch
- planetary gear set
- multiple-disc clutch
- freewheel
- sensors and controls
- other functions
- shift rod adjustment
- circuit diagram
- trouble code and diagnosis
- hydraulic system
- hydraulic circuit
- structure of electro-hydraulic control module (shift plate)
- removal and installation (dc 5-speed a/t)
- removal and installation
- disassembly and reassembly (dc 5-speed a/t)
- disassembly and reassembly
- components of each assembly
- measurement and adjustment
- c__epc_estavicb4a0_08_001.pdf
- 4B SM54/52 MANUAL TRANSMISSION
- specifications
- shifting mechanism
- system components
- diagnostic information and procedures
- circuit diagram (backup lamp)
- oil check/change
- removal and installation
- assembly overview
- disassembly
- inspection before reassembly
- reassembly
- shim adjustment
- special tools and equipment
- 4C CLUTCH
- components
- air bleeding
- maintenance
- inspection
- special tools and equipment
- trouble diagnosis
- 4D TRANSFER CASE TOD
- general description
- circuit diagram
- operation
- components
- tccu (transfercase control unit)
- speed sensor and clutch coil
- shift motor connector
- removal and installation
- shift motor
- speed sensor
- tod assembly
- tod assembly
- disassembly procedure
- assembly procedure
- special tools and equipment
- trouble diagnosis
- coding on tod control unit
- diagnostic trouble code
- 4E FRONT AXLE
- specification
- front axle assembly
- front suspension
- removal and installation
- preceding work for sub frame removal
- removal of sub frame
- front axle assembly
- front suspension assembly
- 4F REAR AXLE
- specification
- removal and installation
- rear suspension system
- components
- rear axle housing & axle shaft
- rear axle differential assembly
- removal and installation
- 4G STEERING
- general information
- 3. components
- general inspection
- oil pump pressure
- oil change
- air bleeding
- removal and installation
- column shaft and lower shaft
- steering gear box
- steering gear pump and oil pipe
- trouble diagnosis
- special tools and equipment
- 4H TIRE AND WHEELS
- specification
- wheel alignment
- removal and installation
- maintenance and replacement
- inspection
- trouble diagnosis
- 4I PROPELLER SHAFT
- components and location
- removal and installation
- inspection
- trouble diagnosis
- special tools and equipment
- 4J BRAKE SYSTEM
- specification
- components
- master cylinder & booster
- inspection
- removal and installation
- trouble diagnosis
- front brake
- components
- removal and installation
- special tools and equipment
- parking brake
- removal and installation
- 4K ABS
- components and location
- input and output diagram
- electrical circuit
- hydraulic circuit diagram
- components description
- removal and installation
- special tools and equipment
- esp system
- components and locations
- input and output diagram
- electrical circuit diagram
- hydraulic circuit diagram
- components description
- removal and installation
- abs/esp trouble diagnosis
- air bleeding
- 5A INTERIEUR
- airbag
- function description
- inflation of airbag
- airbag unit (sdm)
- wiring diagram
- trouble diagnosis
- special tools and equipment
- removal and installation
- seat belt
- removal and installation - seat belt
- seat
- seat layout
- removal and installation
- operation of seat
- seat rail
- accessories
- convinient devices
- etc
- instrument panel assembly
- 5B EXTERIEUR
- door system
- hood / bumper & tailgate
- key cylinder
- sun roof
- acessories
- fuel filler cap cable
- 3. body jack point
- body components & disassembly
- side garnish
- body dimension
- body structure
- side structure
- wind shield
- tailgate
- under body i
- under body ii
- floor member
- front sub frame
- body roof
- frame mounting point
- 5C BODY GAP & ALLOWANCE
- 1. front
- 2. rear


ELECTRIC WIRING DIAGRAM
 
- 1. Position of connector, ground & splice pack
- 1. Eng room fuse box
- table of contents
- 1. Starting & charging
- 2. Preheating unit circuit (xdi)
- 3. Ecu (engine control unit - d27dt eu iv)
- 4. Ecu (gsl g32)
- 5. Diagnosis circuit
- 6. Tcu (5-speed)
- 7. Tod
- 8. Cluster
- 9. Cigar lighter, power outlet
- 10. Head lamp, drl(day time running light) unit
- 11. Stop, back up lamp circuit
- 12. P.t.c (positive temperature coefficient) heater
- 13. Fatc (full auto temp. Control) circuit
- 14. Air con (manual)

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