Rover 100 - Workshop Manual - Wiring Schematics - User Manual

ROVER 100 - WORKSHOP, SERVICE, REPAIR MANUAL - WIRING - OWNERS

- English Workshop Manual, Wiring Schematics and User Manual to vehicles Rover 100.
 

INDEX:


REPAIR MANUAL

- Introduction
- Repairs and replacements
- Specification
- Abbreviations and symbols
- Information
- General data
- Engine tuning data
- Torque wrench setiings
- Capacities, fluids and lubricants
- Maintenance
- Under bonnet locations
- Spark plugs
- Air cleaner element
- Fuel filter
- Engine
- Repairs
- Engine management system- mems
- De scription and operation
- Adjustments
- Repairs
- Fuel delivery system- mems
- De scription and operation
- Cooling system- mems
- Description and operation
- Repairs
- Manifold & exhaust systems
- Description and operation
- Repairs
- Manual gearbox
- Repairs
- Automatic gearbox
- Adjustments
- Repairs

OVERHAUL MANUALS

Engine K Series (6th Edition)

- Description and operation
- Cylinder block components
- Cylinder head components- kb engines
- Cylinder head components- k16 non wc engines fitied with distributor
- Cylinder head components- k16 non wc engines fitied with plug top coil ignition system
- Cylinder head components- k16 wc engines
- Timing belt components- kb engines
- Timing belt components- k16 non wc engines fitied with manual timing belt tens loner
- Timing belt components- k16 non wc engines fitied with automatic timing belt tensioner
- Front timing belt components- k16 wc engines
- Rear timing belt components- k16 wc engines
- Operation
- Overhaul
- Camshaft timing belt- kb engines
- Camshaft timing belt- k16 engines
- Oil pump
- Coolant pump
- Thermostat
- Flywheel and starter ring gear
- Cylinder head
- Cylinder head bolts inspection
- Crankshaft, main & bi g-end bearings
- Pistons, rings & cylinder liners
- Data, torque & tools
- Data
- Torque wrench setiings
- Service tools

Engine TDU5

- Introduction
- Repairs and replacements
- Specification
- Data
- Engine identification
- Cylinder head identification
- Cylinder head gasket identification
- Camshaft identificaton
- Adjustment shim identification
- Swirl chamber characteristics
- Swirl chamber specifications
- Valve specifications
- Valve spring specifications
- Valve guide specifications
- Valve seat specifications
- Valve seat housing specifications
- Valve seat housing specifications
- Cylinder block specifications
- Piston and wrist/gudgeon pin specifications
- Connecting rod specifications
- Crankshaft specifications
- Crankshaft bearing specifications
- Overhaul
- Dismantling the engine
- Dismantling the cylinder head
- Assembling the cylinder head
- Reinstalling the connecting rods and pistons
- Selecting the main bearings
- Selection chart
- Selecting the bearings: non-coded engine
- Selecting main bearings for unmarked engines
- Selecting main bearings for rebuilt engines
- Installing the crankshaft
- Adjusting crankshaft end play
- Determining the piston type
- Reassembling the pistons
- Reinstalling the oil pump
- Reinstalling the oil sump
- Reinstalling the crankshaft seal
- Reinstalling the cylinder head
- Reinstalling the timing belt
- Pretensioning the timing belt
- Tensioning the timing belt
- Dressing the engine
- Specifications
- Injector removaureinstallation
- Checking for injector leakage
- Checking the injector spray patiern and buzz
- Checking injector pressure setiing
- Pump identification
- Removing the injection pump
- Reinstalling the injection pump
- Water pump
- Reinstalling the water pump
- Removing the timing belt
- Reinstalling the timing belt
- Pretensioning the timing belt
- Tensioning the timing belt
- Checking the timing
- Removing the camshaft
- Reinstalling the camshaft
- Checking and setiing valve clearance- cold engine
- Adjusting valve clearance:
- Removing the accessory drive belt
- Reinstalling the accessory drive belt
- Torque and tools
- Service tools
- Torque wrench setiings

Gearbox R65 Uprated

- Introduction
- Repairs and replacements
- Specification
- De scription and operation
- Gearbox components
- Operation
- Overhaul
- Gearbox dismantling
- Selector forks and shafts
- Cleaning components
- Synchro assemblies
- Differential assembly dismantling
- Differential assembly reassembling
- Synchro assemblies
- Gearbox reassembling
- Data, torque & tools
- Torque figures
- Tools
- Lubricants

ELECTRICAL LIBRARY

- Introduction
- Abbreviations
- How to use this document
- Wire colour codes
- Earth points and header joints
- Introduction
- Passenger compartment fuse box- relay functions
- Description and operation
- Earth points and headers
- Anti-theft alarm operation
- Central door locking operation (without alarm)
- Central door locking operation (with alarm)
- Charging system operation
- Starting system operation
- Fuel pump operation
- Charging and starting system operation (diesel)
- How the windows operate
- Modular engine management system (mems)
- Programmed ignition system
- Fuel injection system
- Srs (airbag) operation
- Heater blower operation
- Cooling fan operation
- Heated rear window operation
- Windscreen wipers and washers operation
- Rear screen wiper operation
- Brake lamps operation
- Reverse lamps operation
- Fog lamps operation
- Head, side, tail and number plate lamps operation (rho)
- Head, side, tail and number plate lamps operation (lhd)
- Headlamp levelling operation
- Interior lamp circuit operation
- Interior illumination operation
- Seat belt warning (where fitted) operation
- Catalyst overheat warning operation
- Instrument pack operation
- Indicators and hazard system operation
- Horns operation (rho)
- Horns operation (lhd)
- Cigar lighter operation
- Radio cassetie player operation
- Modeufeature applicability table
- Connectors
- C001 - c098
- C1 00- c199
- C203- c388
- C448- c904

ELECTRICAL CIRCUIT DIAGRAMS

- Colour codes
- How to use the circuit diagrams
- Power distribution
- Earth distribution
- Anti-theft alarm and engine immobilisation
- Centraldoorloc~ng
- Windows
- Charging and starting
- Engine management system
- Srs (airbag)
- Seatbelt warning
- Catalyst overheat
- Heater, ventilation and cooling
- Heated rear window
- Wipers and washers
- Exterior lamps
- Indicators and hazards
- Interior lamps
- Interior illumination
- Instruments
- Horns
- Cigar lighter
- In-car entertainment

OWNERS HANDBOOK

- Introduction
- Literature pack
- Before you drive
- Controls
- Locks
- Alarm
- Seats
- Seat belts
- Airbag srs
- Mirrors
- Windows
- Heating & ventilation
- Sunroof
- Hood
- Interior light & clock
- Cigar lighter & ashtrays
- Load carrying
- Driving controls
- Identification symbols
- Driving controls
- Instruments & warning lights
- Starting & driving
- Catalytic converter
- Manual gearbox
- Automatic gearbox
- Lights & indicators
- Switches
- Wipers & washers
- Brakes
- Fuel system
- Maintenance
- Maintaining your car
- Engine compartment
- Bonnet opening
- Engine
- Engine & heater duct
- Cooling system
- Braking system
- Tyres
- Wipers & washers
- Battery
- Cleaning & car care
- Emergency information
- Emergency starting
- Emergency towing
- Wheel changing
- Fuses
- Bulb replacement
- Parts & accessories
- Technical data

IN-CAR ENTERTAINMENT

- R660AUDIO
- Detachable keyboard
- On/off switch and vo lume control
- Bass/balance, treble/fader controls
- Loudness mode
- Radio controls
- Cassette player controls
- Digital display
- Waveband se le ction
- Automatic and manual radio tuning
- Mono/stereo
- Radio pre-set buttons
- Auto-store
- Care of cassette player and tapes
- Radio reception
- Security code
- R770 & R860 AUDIO
- Radio controls
- On/off and vo lume control
- Ba ss, treble, fader and balance controls
- Cassette player controls
- Digital display
- Radio tuning
- Mono/stereo
- Radio pre-set buttons
- Auto-store
- Radio data system (RDS)
- Traffic information
- News information
- Compact disc player controls
- Compact disc changer unit
- Caring for compact discs
- Care of cassette player and tapes
- Radio reception
- Security code

MAINTENANCE CHECK SHEETS

REPAIR TIMES (PARTS MANUAL)

- Introduction
- Warranty claims procedure
- Maintenance
- Engine- petrol
- Engine- diesel
- Emission control
- Engine management system
- Fuel system- petrol
- Fuel system- diesel
- Cooling system
- Manifold & exhaust system- petrol
- Manifold & exhaust system- diesel
- Clutch
- Gearbox-synchromesh
- Gearbox- automatic
- Drive shafts
- Front axle & final drive
- Steering
- Hydragas & rubber cone suspension
- Brakes
- Body
- Seats
- Heating & ventilation
- Windscreen wipers & washers
- Electrical
- Instruments
- Procedure for review of mechanical repair operation time

TECHNICAL BROCHURE

- European On-Board Diagnostics (E-OBD)
- Introduction
- OBD History
- Legislation
- Emissions
- Engine Management Systems
- Exhaust Emission Control System Components
- Exhaust Emission System Diagnostics
- Diagnostic Trouble Codes (DTCs)
- Service Drive Cyc les
- Diagnostic Trouble Codes (DTCs) I P-Codes
- List of Abbreviations
- MEMS3 Engine Management System
- Secondary Air Injection (SAl)
- Evaporative (EVAP) Emissions Systems
- Evaporative Emissions Systems

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