Polaris General & General 4 (2016-2019) - Service Manual, Repair Manual - Wiring Diagrams

POLARIS GENERAL & GENERAL 4 (2016-2019) - WORKSHOP, SERVICE, REPAIR MANUAL - WIRING DIAGRAMS

- English Service Manual and Wiring Diagrams, for UTV Polaris General & General 4 (2016-2019).

 
CONTENTS:

CHAPTER 1: GENERAL INFORMATION

- GENERAL INFORMATION
- Service Rules
- Publication Part Numbers
- Replacement Keys
- Special Tools Website
- Special Tools Index
- Master Torque Table
- VEHICLE IDENTIFICATION
- Model Number Designation
- Vehicle Identification Number (VIN) Designation
- Vehicle and Engine Serial Number Location
- VEHICLE SPECIFICATIONS
- 2016 POLARIS GENERAL Overview
- 2016 POLARIS GENERAL Specifications
- 2017 POLARIS GENERAL
- 2017 POLARIS GENERAL Specifications
- 2017 POLARIS GENERAL 4
- 2017 POLARIS GENERAL 4 Specifications
- 2018 POLARIS GENERAL
- 2018 POLARIS GENERAL Specifications
- 2018 POLARIS GENERAL 4
- 2018 POLARIS GENERAL 4 Specifications
- 2018 POLARIS GENERAL Overview (INTL)
- 2018 POLARIS GENERAL Specifications (INTL)
- 2018 POLARIS GENERAL EU Overview (INTL)
- 2018 POLARIS GENERAL EU Specifications (INTL)
- 2019 POLARIS GENERAL Overview
- 2019 POLARIS GENERAL Specifications
- 2019 POLARIS GENERAL 4 Overview
- 2019 POLARIS GENERAL 4 Specifications
- MISC SPECIFICATIONS AND CHARTS
- Conversion Table
- SAE Tap / Drill Sizes
- Metric Tap / Drill Sizes
- Decimal Equivalents


CHAPTER 2: MAINTENANCE

- GENERAL INFORMATION - MAINTENANCE
- Service Notes - Maintenance
- Special Tools - Maintenance
- Torque Specifications - Maintenance
- Service Specifications - Maintenance
- PERIODIC MAINTENANCE
- Periodic Maintenance Overview
- Break-In Period
- Maintenance Chart Key
- Pre-Ride Inspection
- Periodic Maintenance Chart
- Maintenance Quick Reference
- Grease Lubrication Points
- Maintenance Lubricants
- GENERAL VEHICLE INSPECTION AND MAINTENANCE
- Pre-Ride / Daily Inspection
- Frame, Nuts, Bolts, and Fasteners
- Shift Cable Inspection / Adjustment
- Heat Shield Inspection
- ENGINE MAINTENANCE
- Engine Oil Level
- Engine Oil and Filter Change
- Engine Crankcase Breather Hose Inspection
- Engine Cylinder Leakdown Test
- Valve Clearance Inspection
- Cam Chain Tensioner Inspection
- COOLING SYSTEM MAINTENANCE
- Cooling System Overview
- Coolant Strength
- Coolant Level Inspection
- Cooling System Hoses
- Radiator Inspection / Cleaning
- Coolant Drain / Fill
- FUEL SYSTEM AND AIR INTAKE MAINTENANCE
- Fuel Lines
- Fuel Pump / Fuel Filters
- Fuel Tank Vent Line
- Vent Line Termination Fitting
- Air Filter Service
- Intake Duct Drain Inspection
- PVT SYSTEM MAINTENANCE
- PVT Drying
- TRANSMISSION AND FRONT GEARCASE MAINTENANCE
- Transmission Lubrication
- Front Gearcase Lubrication
- FINAL DRIVE MAINTENANCE
- Drive Shaft Boot Inspection
- Wheel Removal
- Wheel installation
- Tire Inspection
- Tire Inspection (INTL)
- STEERING MAINTENANCE
- Steering Inspection
- Steering Wheel Free-Play
- Tie Rod End / Wheel Hub Inspection
- Wheel Toe Alignment Inspection
- Wheel Toe Adjustment
- SUSPENSION MAINTENANCE
- Spring Adjustment
- Spring Adjustment - GENERAL 4
- Shock Compression Adjustment
- BRAKE SYSTEM MAINTENANCE
- Brake Hose and Fitting Inspection
- Brake Fluid Inspection
- Brake Pad / Disc Inspection
- Parking Brake Inspection (INTL)
- Parking Brake Cable Adjustment (INTL)
- ELECTRICAL MAINTENANCE
- Battery Maintenance
- Battery Removal
- Battery Removal (INTL)
- Battery Installation
- Battery Installation (INTL)
- Engine / Chassis Electrical Ground
- Spark Plug Service
- Throttle Pedal Inspection


CHAPTER 3: ENGINE / COOLING SYSTEM

- GENERAL INFORMATION - ENGINE
- Service Notes - Engine / Cooling System
- Special Tools - Engine / Cooling System
- Torque Specifications - Engine / Cooling System
- Service Specifications - Engine / Cooling System
- ASSEMBLY VIEWS - ENGINE
- Main Engine Components - Torque Specification and Sequence
- Balance Shaft / Connecting Rods / Crankcase / Crankshaft / Pistons
- Cylinder / Oil Cooler / Oil Filter / Oil Pump / Oil Sump / Water Pump
- Camshafts / Cylinder Head / Flywheel / Idler Gears / Stator Cover
- Spark Plugs / Starter / Thermostat Housing / Throttle Body / Valve Cover
- Exhaust System Assembly View (2016–2018)
- Exhaust System Assembly View (2019)
- Exhaust System Assembly View (INTL)
- ENGINE SERVICE
- Engine Oil Level
- Engine Oil and Filter Change
- Engine Crankcase Breather Hose Inspection
- Engine Cylinder Leakdown Test
- Valve Clearance Inspection
- Top End Service (Engine In Chassis)
- Crankshaft PTO Seal Replacement
- Engine Removal
- Engine Installation
- Engine Break-In Period
- Oil Pressure Test
- Engine Oil Flow Chart
- ENGINE DISASSEMBLY / INSPECTION - TOP END
- Valve Cover Removal
- Camshaft Removal
- Camshaft Sprocket Inspection
- Camshaft / Camshaft Bore Inspection (1000)
- Cylinder Head Removal
- Cylinder Head Warp Inspection
- Cylinder Head Disassembly
- Valve Inspection
- Combustion Chamber Cleaning
- Valve Sealing Test
- Valve Seat Reconditioning (1000)
- ENGINE DISASSEMBLY / INSPECTION - BOTTOM END
- Stator Cover Removal / Inspection
- Water Pump Housing Removal
- Flywheel Removal
- Starter One-Way Clutch Disassembly
- Crankcase Disassembly / Inspection
- Balance Shaft Removal / Inspection
- Crankshaft Removal / Inspection
- Crankcase Inspection
- Cylinder Inspection
- Cylinder / Piston Removal
- Piston Disassembly / Inspection (1000)
- Piston Ring Removal
- Piston Ring to Groove Clearance Inspection
- Piston Ring Installed Gap (1000)
- Piston-to-Cylinder Clearance
- Connecting Rod Inspection
- ENGINE ASSEMBLY - BOTTOM END
- Bearing Selection Identification Letters and Numbers
- Connecting Rod Bearing Selection
- Crankshaft Main Bearing Selection
- Upper Crankcase Preparation
- Piston Ring Installation
- Piston / Connecting Rod Assembly
- Cylinder / Piston Installation
- Crankshaft Installation
- Balance Shaft Installation
- Lower Crankcase Preparation
- Crankcase Assembly
- Starter One-Way Clutch Assembly
- Flywheel Installation
- Stator Cover Installation
- ENGINE ASSEMBLY - TOP END
- Cylinder Head Assembly
- Cylinder Head Installation
- Camshaft Installation / Timing
- Camshaft Timing - Quick Reference
- Valve Clearance Adjustment
- Valve Cover Installation
- Intake Valve Lash - Tappet Selection Matrix
- Exhaust Valve Lash - Tappet Selection Matrix
- INTAKE / EXHAUST SERVICE
- Intake Removal
- Intake Installation
- Exhaust Removal
- Exhaust Installation
- COOLING SYSTEM SERVICE
- Cooling System Assembly View
- Engine Cooling System Specifications
- Cooling System Pressure Test
- Cooling System Pressure Cap Test
- Cooling System Hose Replacement
- Radiator Replacement
- Thermostat Replacement
- Cooling System Bleeding
- Water Pump Removal
- Water Pump Installation
- Water Pump Service
- TROUBLESHOOTING - ENGINE / COOLING SYSTEM
- Engine
- Cooling System


CHAPTER 4: FUEL SYSTEM

- GENERAL INFORMATION - FUEL SYSTEM
- Service Notes - Fuel System
- Special Tools - Fuel System
- Torque Specifications - Fuel System
- Service Specifications - Fuel System
- ASSEMBLY VIEWS - FUEL SYSTEM
- Fuel System Assembly View
- EVAP Fuel System Assembly View
- Fuel Pump Assembly View
- EVAP SYSTEM
- EVAP System Overview
- EVAP Conditions and Symptoms
- Carbon Canister Filter Replacement
- Carbon Canister Replacement
- Purge Valve Replacement
- Purge Valve Ohm Test
- FUEL LINES
- Fuel Line Routing
- Fuel Line Routing - GENERAL 4
- Fuel Line Routing (EVAP Models)
- Fuel Line Routing - GENERAL 4 (EVAP Models)
- Vent Line Termination Fitting
- Fuel Line Quick Connect Removal
- FUEL INJECTOR
- Fuel Injector Operation Overview
- Fuel Injector Overview
- Fuel Injector O-rings
- Fuel Injector Troubleshooting
- Fuel Injector Test
- Fuel Injector Replacement
- FUEL TANK SERVICE
- Fuel Line Replacement
- Fuel Tank Removal
- Fuel Tank Installation
- FUEL PUMP SERVICE
- Fuel Pump Operation Overview
- Fuel Sender Test
- Fuel Pump Test
- Fuel Pump Replacement
- TROUBLESHOOTING - FUEL SYSTEM
- Fuel System Troubleshooting


CHAPTER 5: PVT SYSTEM

- GENERAL INFORMATION - PVT SYSTEM
- Service Notes - PVT System
- Special Tools - PVT System
- Torque Specifications - PVT System
- Service Specifications - PVT System
- ASSEMBLY VIEWS - PVT SYSTEM
- PVT Covers and Duct Components
- Drive Clutch Assembly View
- Driven Clutch Assembly View
- Driven Clutch Assembly View
- PVT SYSTEM OVERVIEW
- PVT System Operation Overview
- Drive Clutch Operation
- Driven Clutch Operation
- PVT Break-In
- PVT System Maintenance / Inspection
- PVT System Overheating / Diagnosis
- PVT SYSTEM SERVICE
- PVT Disassembly
- PVT Assembly
- DRIVE BELT SERVICE
- Drive Belt Removal
- Drive Belt Inspection
- Drive Belt Installation
- DRIVE CLUTCH SERVICE
- Drive Clutch Disassembly / Inspection
- Needle Bearing Inspection
- Shift Weight Inspection
- Button To Tower Clearance Inspection
- Spider Removal
- Roller, Pin, and Thrust Washer Inspection
- Clutch Inspection
- Moveable Sheave Bushing Inspection
- Bushing Service
- Drive Clutch Assembly
- DRIVEN CLUTCH SERVICE
- Driven Clutch Alignment Procedure
- Driven Clutch Disassembly
- Driven Clutch Assembly
- DRIVEN CLUTCH SERVICE (INTL)
- Driven Clutch Slider Inspection
- Driven Clutch Disassembly
- Driven Clutch Assembly
- TROUBLESHOOTING - PVT SYSTEM
- PVT System Troubleshooting


CHAPTER 6: TRANSMISSION

- GENERAL INFORMATION - TRANSMISSION
- Service Notes - Transmission
- Special Tools - Transmission
- Service Specifications - Transmission
- ASSEMBLY VIEWS - TRANSMISSION
- Transmission Assembly View 2016–2018
- Transmission Assembly View (2019)
- Transmission Vent Line 2017–2018
- Transmission Vent Line Routing / Retention 2019
- SHIFT CABLE SERVICE
- Shift Lever Removal / Installation
- Shift Cable Inspection
- Shift Cable Adjustment
- TRANSMISSION SERVICE
- Transmission Removal
- Transmission Installation
- Transmission Mounting Torque Values
- Differential Operation
- Transmission Disassembly
- Gear Cluster Disassembly
- Snorkel Shaft Removal / Disassembly
- Planetary Differential Disassembly
- Planetary Differential Bushing Replacement
- Planetary Differential Assembly
- Bevel Differential Disassembly (2019)
- Bevel Differential Assembly (2019)
- Gear / Shaft / Bearing Inspection
- Snorkel Gear Backlash Procedure
- Transmission Assembly
- TROUBLESHOOTING - TRANSMISSION
- Troubleshooting - Transmission


CHAPTER 7: FINAL DRIVE

- GENERAL INFORMATION - FINAL DRIVE
- Service Notes - Final Drive
- Special Tools - Final Drive
- Torque Specifications - Final Drive
- Service Specifications - Final Drive
- ASSEMBLY VIEWS - FINAL DRIVE
- Propshaft Assembly View (2016–2017)
- Propshaft Assembly View - GENERAL 4 (2016–2017)
- Propshaft Assembly View (2018–2019)
- Propshaft Assembly View — GENERAL 4 (2018–2019)
- Drive Shaft Assembly View
- Drive Shaft Assembly View (INTL)
- Front Gearcase Assembly View
- Gearcase Vent Line
- PROPSHAFT SERVICE
- Propshaft Removal (2016-2017)
- Propshaft Removal - GENERAL 4 (2017)
- Propshaft Removal (2018)
- Propshaft Removal - GENERAL 4 (2018)
- U-Joint Disassembly
- U-Joint Assembly
- Propshaft Installation (2016–2017)
- Propshaft Installation - GENERAL 4 (2017)
- Propshaft Installation
- Propshaft Installation-GENERAL 4 (2018)
- DRIVE SHAFT SERVICE
- Front Drive Shaft Removal
- Front Drive Shaft Installation
- Rear Drive Shaft Removal
- Rear Drive Shaft Installation
- Drive Shaft / CV Joint Handling Tips
- Outer CV Joint / Boot Replacement
- Inner Plunging Joint / Boot Replacement
- BEARING CARRIER SERVICE
- Front Bearing Carrier Removal / Inspection
- Front Bearing Replacement
- Front Bearing Carrier Installation
- Rear Bearing Carrier Removal / Inspection
- Rear Bearing Replacement
- Rear Bearing Carrier Installation
- FRONT GEARCASE SERVICE
- All-Wheel Drive Operation
- Front Gearcase Removal
- Front Gearcase Disassembly / Inspection
- Front Gearcase Assembly
- Front Gearcase Installation
- TROUBLESHOOTING - FINAL DRIVE
- Final Drive Troubleshooting


CHAPTER 8: STEERING / SUSPENSION

- GENERAL INFORMATION - STEERING / SUSPENSION
- Service Notes - Steering / Suspension
- Special Tools - Steering / Suspension
- Torque Specifications - Steering / Suspension
- Service Specifications - Steering / Suspensions
- ASSEMBLY VIEWS - STEERING / SUSPENSION
- Steering Assembly View
- Front Suspension Assembly View
- Rear Suspension Assembly View
- STEERING ASSEMBLY SERVICE
- Steering Shaft Removal - Upper
- Steering Wheel Removal
- Power Steering Unit Removal
- Steering Shaft Removal - Lower
- Steering Shaft Bearing Replacement
- Steering Shaft Installation - Lower
- Power Steering Unit Installation
- Steering Shaft Installation - Upper
- Tie Rod End / Wheel Hub Inspection
- Steering Rack Removal
- Steering Rack Installation
- Wheel Toe Alignment Inspection
- Wheel Toe Adjustment
- Steering Wheel Free-Play
- EPAS Operation Overview
- SHOCK SERVICE
- Shock Specifications
- Shock Specifications — GENERAL 4
- Shock Compression Adjustment
- Shock Removal
- Spring Replacement
- Spring Adjustment
- Spring Adjustment - GENERAL 4
- Shock Installation
- Shock Disassembly (FOX)
- Shock Assembly (FOX)
- Shock Disassembly (Walker Evans)
- Shock Assembly (Walker Evans)
- SUSPENSION SERVICE
- Control Arm Removal - Front
- Control Arm Installation - Front
- Control Arm Removal - Rear
- Control Arm Installation - Rear
- Stabilizer Bar Removal - Front
- Stabilizer Bar Installation - Front
- Stabilizer Bar Removal - Rear
- Stabilizer Bar Installation - Rear
- BALL JOINT SERVICE
- Ball Joint Preparation
- Ball Joint Removal
- Ball Joint Installation
- TROUBLESHOOTING - STEERING / SERVICE
- EPAS Troubleshooting
- EPAS Troubleshooting Using Digital Wrench


CHAPTER 9: BRAKE SYSTEM

- GENERAL INFORMATION - BRAKE SYSTEM
- Service Notes - Brake System
- Special Tools - Brake System
- Torque Specifications - Brake System
- Service Specifications - Brake System
- Service Specifications - Brake System (INTL)
- Antilock Brake System (ABS) (INTL)
- Antilock Braking System (ABS) Overview (INTL)
- Brake System Assembly View (INTL)
- Brake Line Routing And Retention (INTL)
- Brake Line Routing And Retention Non-ABS (INTL)
- Brake Pedal Removal (INTL)
- Brake Pedal Installation (INTL)
- Brake Pressure Switch Replacement (INTL)
- ABS Brake Bleeding / Fluid Change (INTL)
- Tone Ring Inspection (INTL)
- Tone Ring Replacement (INTL)
- Wheel Speed Sensor Replace (INTL)
- Wheel Speed Sensor Air Gap Adjustment (INTL)
- ABS HECU Removal (INTL)
- ABS HECU Installation (INTL)
- ABS Troubleshooting (INTL)
- ASSEMBLY VIEWS - BRAKE SYSTEM
- Brake System Assembly View
- Brake System Assembly View — GENERAL 4
- Line Routing And Retention
- General 4 Brake Line Routing And Retention
- Brake Line Routing And Retention (2019) GENERAL 4
- Brake Caliper Assembly View
- BRAKE SYSTEM SERVICE
- Brake System Operation Overview
- Brake Bleeding / Fluid Change
- Brake Burnishing Procedure
- MASTER CYLINDER SERVICE
- Master Cylinder Removal
- Master Cylinder Installation
- BRAKE PEDAL SERVICE
- Brake Pedal Removal
- Brake Pedal Installation
- FRONT PAD SERVICE
- Brake Pad Removal - Front
- Brake Pad Inspection
- Brake Pad Inspection (INTL)
- Brake Pad Installation - Front
- FRONT CALIPER SERVICE
- Brake Caliper Removal - Front
- Brake Caliper Disassembly - Front
- Brake Caliper Inspection - Front
- Brake Caliper Assembly - Front
- Brake Caliper Installation - Front
- DISC SERVICE
- Brake Disc Runout
- Brake Disc Inspection
- Brake Disc Replacement
- REAR PAD SERVICE
- Brake Pad Removal - Rear
- Brake Pad Inspection
- Brake Pad Installation - Rear
- REAR CALIPER SERVICE
- Brake Caliper Removal - Rear
- Break Caliper Disassembly - Rear
- Brake Caliper Inspection - Rear
- Brake Caliper Assembly - Rear
- Brake Caliper Installation - Rear
- PARKING BRAKE (INT'L)
- Parking Brake Assembly View
- Parking Brake Inspection (INTL)
- Parking Brake Cable Adjustment (INTL)
- Caliper Removal
- Caliper Installation
- Disc Inspection / Replacement
- TROUBLESHOOTING - BRAKE SYSTEM
- Brake System Troubleshooting


CHAPTER 10: BODY / FRAME

- GENERAL INFORMATION - BODY / FRAME
- Service Notes - Body / Frame
- Special Tools - Body / Frame
- Torque Specifications - Body / Frame
- ASSEMBLY VIEWS - BODY / FRAME
- Exterior Body Component Assembly View
- Exterior Body Component Assembly View — GENERAL 4
- Exterior Body Component Assembly View (INT'L)
- Interior Body Component Assembly View
- Interior Body Component Assembly View - GENERAL 4
- Seat Assembly View
- Cargo Box Assembly View
- Door Assembly View
- Door Assembly View 2019
- Door Assembly View - GENERAL 4
- ROPS Assembly View
- ROPS Assembly View - GENERAL 4
- Frame Assembly View
- Frame Assembly View - GENERAL 4
- Frame Assembly View - GENERAL 4 (2019)
- BODY COMPONENT REMOVAL
- Roof Removal
- Audio System Removal
- Rear View Mirror Removal
- Door Removal
- Door Removal - GENERAL 4
- Seat Removal
- Hood Removal
- Front Bumper Removal
- Exterior Body Component Removal
- Exterior Body Component Removal 2019
- Exterior Body Component Removal - GENERAL 4
- Exterior Body Component Removal - GENERAL 4 (2019)
- Interior Body Component Removal
- Interior Body Component Removal - GENERAL 4
- Cargo Box Removal
- Decal Replacement
- BODY COMPONENT INSTALLATION
- Cargo Box Installation
- Interior Body Component Installation
- Interior Body Component Installation - GENERAL 4
- Exterior Body Component Installation
- Exterior Body Component Installation - GENERAL 4
- Front Bumper Installation
- Hood Installation
- Seat Installation
- Door Installation
- Door Installation — GENERAL 4
- Door Cable Adjustment
- Audio System Installation
- Rear View Mirror Installation
- Roof Installation
- FRAME COMPONENT INSTALLATION
- ROPS Removal
- ROPS Removal - GENERAL 4
- ROPS Installation
- ROPS Installation - GENERAL 4
- Skid Plate Replacement
- Skid Plate Replacement - GENERAL 4


CHAPTER 11: ELECTRICAL

- ASSEMBLY VIEWS
- Harness Routing / Retention (2017–2018)
- Harness Routing / Retention — GENERAL 4
- Harness Routing / Retention ABS (2018 INTL)
- Harness Routing / Retention Non-ABS (2018 INTL)
- Harness Routing / Retention (2019)
- Harness Routing / Retention 2019 - GENERAL 4
- Harness Routing / Retention 2019 (EVAP)
- GENERAL INFORMATION - ELECTRICAL SYSTEM
- Service Notes - Electrical System
- Special Tools - Electrical System
- Torque Specifications - Electrical System
- Service Specifications - Electrical System
- ELECTRICAL DIAGNOSTICS
- Electrical Service Notes
- Digital Multi-Meter (DMM) Notes
- Static and Dynamic Testing
- Connector Probing Guidelines
- Testing Continuity/Resistance
- Testing For A Short To Ground
- Testing For A Short To Voltage
- Testing for Intermittent Conditions
- Testing Current Flow (Amperage)
- Testing Parasitic Draw
- Testing Voltage Drop
- INSTRUMENT CLUSTER SERVICE
- Instrument Cluster Overview
- Instrument Cluster Overview (INTL)
- Rider Information Display
- Rider Information Display (INTL)
- Information Display Area
- Instrument Cluster Pinouts
- Instrument Cluster Pinouts (INTL)
- Instrument Cluster Replacement
- ADJUSTABLE SPEED LIMITING DEVICE (ASLD) (INTL)
- ASLD Overview (INTL)
- RIDE COMMAND SYSTEM
- Ride Command Overview
- Ride Command Display Removal / Installation
- Ride Command Troubleshooting
- ELECTRONIC CONTROL UNIT (ECU)
- ECU Operation Overview
- ECU Service
- ECU Replacement
- Diagnostic Trouble Codes Overview
- Diagnostic Trouble Code List
- ABS Trouble Codes (INTL)
- Cylinder Misfire Detection
- BATTERY SERVICE
- Battery Specifications
- Battery Removal
- Battery Removal (INTL)
- Battery Installation
- Battery Installation (INTL)
- Battery Off-Season Storage
- Battery Testing
- Open Circuit Voltage (OCV) Test
- Load Test
- Current Draw - Key Off
- Battery Charging Procedure
- FUSE / RELAY SERVICE
- Fuse / Relay Operation Overview
- Fuse / Relay Operation Overview (INTL)
- Fuse Box Replacement
- Relay Circuits (2017–2018)
- Relay Circuits (2019)
- Fuse / Circuit Breaker Circuits (2017–2018)
- Fuse / Circuit Breaker Circuits (2019)
- Fuse / Circuit Breaker Circuits (INTL)
- CHARGING SYSTEM SERVICE
- Charging System Operation Overview
- Charging System Break Even Test
- Charging System Stator (Alternator) Tests
- Stator (Alternator) Replacement
- Regulator / Rectifier Operation
- Battery Conductance Analyzer
- Charging System Testing
- STARTING SYSTEM SERVICE
- Starting System Operation Overview
- Voltage Drop Test
- Starter Motor Removal
- Starter Motor Installation
- Starter Solenoid Service
- Starting System Troubleshooting
- IGNITION SYSTEM SERVICE
- Ignition System Operation Overview
- Ignition Coil / HT Lead Replacement
- Ignition Coil Tests
- Spark Plug Service
- ELECTRONIC POWER-ASSISTED STEERING
- EPAS Operation Overview
- EPAS System Diagnostics
- LIGHTING SYSTEM SERVICE
- Headlight Adjustment
- Headlight Bulb Replacement
- Headlight Removal
- Headlight Installation
- Tail Light Replacement
- Dash LED Light
- WINCH SERVICE
- Winch Replacement
- SWITCH SERVICE
- Brake Pressure Switch
- Headlight Switch
- Ignition (Key) Switch
- AWD / 2WD Switch
- AWD / 2WD / TURF Switch
- Transmission / Gear Position Switch
- Seat Belt Switch
- Winch Switch
- CRANKSHAFT POSITION SENSOR (CPS)
- CPS Operation Overview
- CPS Test
- CPS Replacement
- ELECTRONIC THROTTLE CONTROL (ETC)
- ETC Operation Overview
- ETC Test
- ETC Replacement
- ETC Learn Procedure
- THROTTLE POSITION SENSOR (TPS)
- TPS Operation Overview
- TPS Test
- TPS Replacement
- HEATED OXYGEN SENSOR (O2)
- O2 Operation Overview
- O2 Test
- O2 Replacement
- TEMP / MANIFOLD ABSOLUTE PRESSURE SENSOR (T-MAP)
- T-MAP Operation Overview
- T-MAP Test
- T-MAP Replacement
- ENGINE COOLANT TEMPERATURE (ECT) SENSOR
- ECT Operation Overview
- ECT Test
- ECT Replacement
- VEHICLE SPEED SENSOR (VSS)
- VSS Operation Overview
- VSS Test
- VSS Replacement
- MISC ELECTRICAL SERVICE
- 12V Receptacle
- AWD Coil
- Terminal Block
- Pulse Bar
- Chassis Ground
- Diagnostic Plug
- DIGITAL WRENCH
- Digital Wrench® Diagnostic Software Overview
- Special Tools
- Guided Diagnostic Available
- Digital Wrench® Version and Update ID
- Digital Wrench® Updates
- Digital Wrench® Communication Errors
- Digital Wrench Diagnostic Connector
- Digital Wrench® Serial Number Location
- Digital Wrench® Feature Map
- Engine Controller Reprogramming (Reflash)
- Polaris Mobile Digital Wrench (PMDW)
- BREAKOUT DIAGRAMS
- Cooling System Breakout
- Starting System Breakout
- Unswitched Chassis Power Breakout
- Key-On Battery Power Breakout
- AWD Breakout
- Vehicle Speed Sensor Breakout
- Lights Breakout
- EPAS Breakout
- Ride Command Breakout

INDEX
WIRING DIAGRAMS