Peugeot 406 - Service Manual - Manual de Taller - Manuel de Reparation - Manuale di Officina - Reparaturanleitung

PEUGEOT 406 - MANUAL DE REPARACION - SERVICE MANUAL - MANUEL REPARATION

- Multilanguage (Francais, Deutsch, English, Italiano, Nederlands, Suomi, Español, Svenska, Dansk, Portugês, Polish, Hungarian, Czech, Turkish And Russian) Service Manual, to vehicles Peugeot 406 models D8 and D9

CONTENTS:

CONTENTS
VEHICLE / GENERAL
DATA - IDENTIFICATION
General Repair Time Schedule Presentation
Model Code 406
Modification Body Colours
Modification Identification Plate Marking
Numbering Of The Repair Time Schedule Groups And Sub-Groups
Paint Repair Time Schedule Presentation
VEHICLE / GENERAL
PRECAUTIONS TO BE TAKEN
Towing
VEHICLE / GENERAL
OPERATING INSTRUCTIONS
Catalogue Of The Services Documentation - Info Flashes
Catalogue Of The Services Documentation - Info Flashes
Catalogue Of The Services Documentation
VEHICLE / GENERAL
MODIFICATIONS
Modification Location Of Build Code (Dam)
New Coolant
MECHANICAL / ENGINE / GENERAL
DATA - IDENTIFICATION
Engine Identification - Tightening Torques - Xu5jp Engine - Xu7jp Engine
Engine Identification -Tightening Torques - Xu7jp4 Engine - Xu10j4r Engine
Engine Introduction Dw10 - Dw10ated Engine
Identification Engine - Dw10ated Engine
Identification Engine - Es9j4 Engine
Identification Engines - Xu Injection
Identification Of Tightening Torques - Es9j4 Engine
Identification, Data, Tightening Torque(S) Engine - Xud9te Engine - Xud11bte Engine
Identification, Data, Tightening Torque(S) (Xu10j2cte Engine ) - Xu10j2te Engine
MECHANICAL / ENGINE / GENERAL
CHECKS
Check : Oil Tightness Of The Engines And Gearboxes
MECHANICAL / ENGINE / GENERAL
DRAINING - FILLING - BLEEDING
Engine Capacities
Suction Draining Engine - Ew/Dw Engine - Es Engine - Xu Injection
MECHANICAL / ENGINE / GENERAL
SPECIAL TOOLS USED FOR REPAIRS
Presentation Tooling Engine - Dw10ated Engine
MECHANICAL / ENGINE / ENGINE ASSEMBLY
FAULT(S) READING
Tightening Torques Xu Engines 8 Valves - Xu5jp Engine - Xu7jb Engine - Xu7jp Engine - Xu10j2te Engine
Tightening Torques Xu Engines : 16 Valves - Xu7jp4 Engine - Xu10j4r Engine
MECHANICAL / ENGINE / ENGINE ASSEMBLY
REMOVAL-FITTING
Reassembly Engine (Cylinder Block) - Dw10ated Engine
Removal - Refitting Power Unit - Diesel Xud
Removal - Refitting Power Unit - Es9j4 Engine
Removal - Refitting Power Unit - Xu10j2te Engine
Removal - Refitting Power Unit - Xu5jp Engine - Xu7jp Engine
Removal - Refitting Power Unit - Xu7jb Engine
Removal - Refitting Power Unit - Xu7jp4 Engine - Xu10j4r Engine
MECHANICAL / ENGINE / ENGINE ASSEMBLY
OVERHAUL
Dismantling Engine (Es9j4) - Es9j4 Engine
Dismantling - Dismantling Engine - Xu Injection
MECHANICAL / ENGINE / ENGINE ASSEMBLY
STRIPPING/REFITTING
Dismantling - Dismantling Engine - Dw10ated Engine
MECHANICAL / ENGINE / ENGINE ASSEMBLY
MODIFICATIONS
New Coolant
MECHANICAL / ENGINE / ENGINE BLOCK
DATA - IDENTIFICATION
Data - Identification Cylinder Block - Xu Injection
Identification - Data Cylinder Block - Dw10ated Engine
MECHANICAL / ENGINE / ENGINE BLOCK
OVERHAUL
Reassembly 16 Valve Engine(S) - (Timing) - Xu7jp4 Engine - Xu10j4r Engine
Reassembly 8 Valve Engine(S) (Timing) - Xu5jp Engine - Xu7jb Engine - Xu7jp Engine - Xu10j2te Engine
Reassembly Engine (Cylinder Block) (Es9j4) - Es9j4 Engine
Reassembly Engine (Cylinder Block) - Xu Injection
Reassembly Engine (Engine Dress) - Es9j4 Engine
Reassembly Engine (Timing - High Pressure Fuel Pump) - Dw10ated Engine
Reassembly Engine (Timing) - Es9j4 Engine
Reassembly - Assembly Engines - Xu Injection
MECHANICAL / ENGINE / CRANKSHAFT
DATA - IDENTIFICATION
Data Connecting Rods - Dw10ated Engine
Data Crankshaft - Dw10ated Engine
Data Pistons Piston Rings - Dw10ated Engine
Data - Identification Connecting Rods - Es9j4 Engine
Data - Identification Connecting Rods - Xu Injection
Data - Identification Crankshaft - Es9j4 Engine
Data - Identification Crankshaft - Xu Injection
Data - Identification Half Shells - Xu Injection
Data - Identification Liners - Xu7 Injection - Xu5 Injection
Data - Identification Pistons - Piston Rings - Es9j4 Engine
Data - Identification Pistons - Piston Rings - Xu Injection
MECHANICAL / ENGINE / CRANKSHAFT
CHECKS
Check Liner Protrusion - Xu5 Injection - Xu7 Injection
MECHANICAL / ENGINE / CRANKSHAFT
ADJUSTMENTS CHECK
Check Crankshaft Pulley - Xu7 Injection - Xu10 Injection
MECHANICAL / ENGINE / CRANKSHAFT
REMOVAL-FITTING
Matching Main Bearing Shells - Es9j4 Engine
Removal - Refitting Ancillary Drive Belt (Power Steering - Air Conditioning - Xu10j2cte Engine) - Xu10j2te Engine - Xu7jb Engine - Xu5jp Engine - Xu7jp Engine - Xu7jp4 Engine
Removal - Refitting Ancillary Drive Belt - Xu10j2te Engine - Xud11bte Engine - Xud9te Engine - Xu7jb Engine - Xu5jp Engine - Xu7jp Engine
Removal - Refitting Ancillary Drive Belt - Xu7jp4 Engine - Xu10j4r Engine
Removal - Refitting Ancillary Drive Belt - Xud11bte Engine
Removal - Refitting Lip Seals - Es9j4 Engine
MECHANICAL / ENGINE / CRANKSHAFT
OVERHAUL
Assembly Connecting Rods - Pistons - Xu Injection
MECHANICAL / ENGINE / CYLINDER HEAD
DATA - IDENTIFICATION
Data Cylinder Head - Es9j4 Engine
Data Thrust Washer - Valve Spring - Dw10ated Engine
Data Valve Seats - Dw10ated Engine
Data Valve Seats - Es9j4 Engine
Data Valve Springs - Dw10ated Engine
Data Valves - Dw10ated Engine
Data Valves - Es9j4 Engine
Data - Identification Cylinder Head Bolt - Xu Injection
Data - Identification Cylinder Head Gasket - Es9j4 Engine
Data - Identification Cylinder Head Gasket - Xu Injection
Data - Identification Cylinder Heads - Xu Injection
Data - Identification Valve Guides - Es9j4 Engine
Data - Identification Valve Guides - Xu Injection
Data - Identification Valve Seats - Xu Injection
Data - Identification Valve Springs - Es9j4 Engine
Data - Identification Valve Springs - Xu Injection
Data - Identification Valves - Xu Injection
Identification - Data Cylinder Head Gasket - Dw10ated Engine
MECHANICAL / ENGINE / CYLINDER HEAD
ADJUSTMENTS CHECK
Checks And Adjustments Valve Clearances - Diesel Xud
Checks And Adjustments Valve Clearances - Xu7jb Engine - Xu5jp Engine - Xu7jp Engine - Xu7jp4 Engine - Xu10j4r Engine
MECHANICAL / ENGINE / CYLINDER HEAD
ADJUSTMENTS
Adjustment Valve Clearances (8 Valve Engine(S)) - Xu5jp Engine - Xu7jb Engine - Xu7jp Engine - Xu10j2te Engine
MECHANICAL / ENGINE / CYLINDER HEAD
REMOVAL-FITTING
Reassembly Engine (Cylinder Head) - Dw10ated Engine

Removal - Refitting Cylinder Head - Dw10ated Engine
Removal - Refitting Cylinder Head - Es9j4 Engine
Removal - Refitting Cylinder Head - Xu10j2te Engine
Removal - Refitting Cylinder Head - Xu5jp Engine
Removal - Refitting Cylinder Head - Xu7jb Engine
Removal - Refitting Cylinder Head - Xu7jp Engine
Removal - Refitting Cylinder Head - Xu7jp4 Engine - Xu10j4r Engine
Removal - Refitting Cylinder Head - Xud9te Engine
MECHANICAL / ENGINE / CYLINDER HEAD
OVERHAUL
Cylinder Head Overhaul - Es9j4 Engine
Dismantling - Assembly 16 Valve Cylinder Head - Xu7jp4 Engine - Xu10j4r Engine
Dismantling - Assembly 8 Valve Cylinder Head - Xu5jp Engine - Xu7jb Engine - Xu7jp Engine - Xu10j2te Engine
Overhaul Cylinder Head - Dw10ated Engine
Reassembly Cylinder Head - Es9j4 Engine
Refitting Cylinder Head - Xu Injection
MECHANICAL / ENGINE / TIMING
DATA - IDENTIFICATION
Data Camshafts - Dw10ated Engine
Data - Identification Camshafts - Es9j4 Engine
Data - Identification Camshafts - Xu Injection
MECHANICAL / ENGINE / TIMING
CHECKS
Check Valve Timing - Es9j4 Engine
MECHANICAL / ENGINE / TIMING
REMOVAL-FITTING
Removal - Refitting Camshaft - Dw10ated Engine
Removal - Refitting Camshaft - Xu7jb Engine - Xu5jp Engine - Xu7jp Engine - Xu7jp4 Engine - Xu10j4r Engine
Removal - Refitting Camshaft - Xu7jp4 Engine - Xu10j4r Engine
Removal - Refitting Camshaft - Xud9te Engine
Removal - Refitting Camshafts - Es9j4 Engine
Removal - Refitting Camshaft
Removal - Refitting Lip Seals - Es9j4 Engine
Removal - Refitting Timing Belt - Dw10ated Engine
Removal - Refitting Timing Belt - Es9j4 Engine
Removal - Refitting Timing Belt - Xu10j2te Engine
Removal - Refitting Timing Belt - Xu5jp Engine - Xu7jp Engine
Removal - Refitting Timing Belt - Xu7jb Engine
Removal - Refitting Timing Belt - Xu7jp4 Engine - Xu10j4r Engine
Removal - Refitting Timing Belt - Xud9te Engine
MECHANICAL / ENGINE / TIMING
OVERHAUL
Reassembly 16 Valve Engine(S) - (Timing) - Xu7jp4 Engine - Xu10j4r Engine
Reassembly 8 Valve Engine(S) (Timing) - Xu5jp Engine - Xu7jb Engine - Xu7jp Engine - Xu10j2te Engine
Reassembly Engine (Timing) - Es9j4 Engine
Reassembly - Assembly Engines - Xu Injection
MECHANICAL / ENGINE / LUBRICATION
DATA - IDENTIFICATION
Data Tightening Torque(S), Lubrication - Xu10j2te Engine - Xu7jb Engine - Xu5jp Engine - Xu7jp Engine - Xu7jp4 Engine - Xu10j4r Engine
Data - Tightening Torques - Lubrication - Xu/Xud Engine - Es Engine
Data- Identification- Lubrication - Es9j4 Engine
Identification - Engine Oil Filter Cartridge - Xu/Xud Engine - Es Engine - Ew/Dw Engine
MECHANICAL / ENGINE / LUBRICATION
CHECKS
Check Oil Pressure - Es9j4 Engine - Xu5jp Engine - Xu7jp Engine - Xu7jp4 Engine - Xu10j4r Engine - Xu7jb Engine - Xu10j2te Engine
MECHANICAL / ENGINE / LUBRICATION
DRAINING - FILLING - BLEEDING
Engine Capacities
Suction Draining Engine - Ew/Dw Engine - Es Engine - Xu Injection
MECHANICAL / ENGINE / LUBRICATION
PRECAUTIONS TO BE TAKEN
Modification Oil Filter Gauze - Es9j4 Engine - Emission Control Cee 95
Recommendations Lubricants
MECHANICAL / ENGINE / COOLING SYSTEM
REMOVAL-FITTING
Removal - Refitting Coolant Pump - Dw10ated Engine
Removal - Refitting Radiator - Diesel Xud
Removal - Refitting Radiator - Es9j4 Engine
Removal - Refitting Radiator - Xu10j2te Engine
Removal - Refitting Radiator - Xu5jp Engine - Xu7jp Engine - Xu7jp4 Engine - Xu10j4r Engine - Xu7jb Engine
Removal - Refitting Thermostat - Es9j4 Engine
MECHANICAL / ENGINE / COOLING SYSTEM
DRAINING - FILLING - BLEEDING
Draining - Filling - Bleeding Cooling System - Dw10ated Engine
Draining - Filling - Bleeding Cooling System - Es9j4 Engine
Draining - Filling - Bleeding Cooling System - Xu7jb Engine - Xu10j2te Engine
Draining - Filling - Bleeding Cooling System - Xud11bte Engine - Xud9te Engine - Xu5jp Engine - Xu7jp4 Engine - Xu7jp Engine - Xu10j4r Engine
MECHANICAL / ENGINE / COOLING SYSTEM
MODIFICATIONS
New Coolant
MECHANICAL / ENGINE / SUPPLY
DATA - IDENTIFICATION
Data Injector Carrier Seals - Dw10ated Engine

Data Injector Fixing Fork Support Pin - Dw10ated Engine
Data - Identification Injection Pump - Diesel Xud
MECHANICAL / ENGINE / SUPPLY
ADJUSTMENTS CHECK
Checks And Adjustments Damping (Engine(S) Xud9 With Front Air Exchanger) - Xud9te Engine
Checks And Adjustments Load Lever Switch (Engine(S) Xud9 With Front Air Exchanger) - Xud9te Engine
Timing - Check Injection Pump (Bosch) - Xud9te Engine
MECHANICAL / ENGINE / SUPPLY
ADJUSTMENTS
Adjustments Injection Pump ({{N6864}} Échangeur Frontal) - Xud9te Engine
Cylinder Reference Sensor Air Gap Adjustment - Dw10ated Engine
MECHANICAL / ENGINE / SUPPLY
REMOVAL-FITTING
Removal - Refitting Distributor Valve - Xu7jp4 Engine
Removal - Refitting Fuel Filler Cap
Removal - Refitting Fuel Filler Housing - Estate

Removal - Refitting Fuel Filter - Dw10ated Engine
Removal - Refitting Fuel Filter - Xu7jb Engine - Xu5jp Engine - Xu7jp Engine - Xu7jp4 Engine - Xu10j4r Engine
Removal - Refitting Fuel Gauge Sender Unit
Removal - Refitting Fuel Tank
Removal - Refitting Gauge Mechanism - Xu7jp4 Engine
Removal - Refitting High Pressure Fuel Injection Common Rail - Dw10ated Engine
Removal - Refitting High Pressure Fuel Pump - Dw10ated Engine
Removal - Refitting Injection Pump (Engine(S) Xud9 With Front Air Exchanger) - Xud9te Engine
Removal - Refitting Injector - Xu7jp4 Engine
Removal - Refitting Injectors - Diesel Xud
Removal - Refitting Injectors - Dw10ated Engine
Removal - Refitting Inlet Manifold - Es9j4 Engine
Removal - Refitting Lpg Reservoir - Xu7jp4 Engine
Removal-Refitting Solenoid Valves - Filter - Xu7jp4 Engine
MECHANICAL / ENGINE / SUPPLY
REPLACEMENT
Replacement Fuel Filter - Diesel Xud
MECHANICAL / ENGINE / SUPPLY
DRAINING - FILLING - BLEEDING
Draining Fuel Tank
Draining Lpg Reservoir - Xu7jp4 Engine
MECHANICAL / ENGINE / SUPPLY
OVERHAUL
Overhaul Injectors - Xud11bte Engine - Xud9te Engine - Xud11bte Engine
MECHANICAL / ENGINE / SUPPLY
PRECAUTIONS TO BE TAKEN
Precautions To Be Taken (Lpg) - Xu7jp4 Engine
MECHANICAL / ENGINE / SUPPLY
CHECK AFTER OPERATION
Check After Operation (Lpg) - Xu7jp4 Engine
MECHANICAL / ENGINE / EMISSION CONTROL
REMOVAL-FITTING
Removal - Refitting Egr Valve - Dw10ated Engine
MECHANICAL / ENGINE / TURBO-CHARGING
REMOVAL-FITTING
Removal - Refitting Turbocharger (Engine(S) Xud9 With Front Air Exchanger + Xud11bte Engine) - Diesel Xud
Removal - Refitting Turbocharger - Dw10ated Engine
Removal - Refitting Turbocharger - Xu10j2te Engine
MECHANICAL / TRANSMISSION / CLUTCH
DATA - IDENTIFICATION
Data - Identification Clutch - Ml5t Gearbox
Description Hydraulic Clutch Control - Ml5t Gearbox
Presentation Tooling Clutch - Dw10ated Engine
MECHANICAL / TRANSMISSION / CLUTCH
CHECKS
Check Clutch Pedal Travel - Ml5t Gearbox
Checks Clutch Cable Controls With Automatic Adjustment - Be3 Gearbox
Releasing Clutch Cable Controls With Automatic Adjustment (Pulled Clutch) - Be3 Gearbox
Releasing Clutch Cable Controls With Automatic Adjustment (Pushed Clutch) - Be3 Gearbox
MECHANICAL / TRANSMISSION / CLUTCH
REMOVAL-FITTING
Removal - Refitting Clutch - Be3 Gearbox
Removal - Refitting Clutch - Ml5t Gearbox
Removal - Refitting Gearbox (Pulled Clutch) - Be3 Gearbox
Removal - Refitting Gearbox (Pushed Clutch) - Be3 Gearbox
Removal - Refitting Hydraulic Clutch Control - Ml5t Gearbox
MECHANICAL / TRANSMISSION / CLUTCH
REPLACEMENT
Removal/Refitting Of The Converter - Al4 Automatic Gearbox
MECHANICAL / TRANSMISSION / GEARBOX
PRINCIPLES OF OPERATION
Function : Oil Wear Counter (Al4) Autoadaptive Automatic Gearbox - Al4 Automatic Gearbox
MECHANICAL / TRANSMISSION / GEARBOX
DATA - IDENTIFICATION
Automatic Gearbox Tools Automatic Gearbox Tool Kit (-).0336 - 4hp20 Automatic Gearbox
Composition Gearbox Controls - Be3 Gearbox
Data - Identification Gearbox - Ml5t Gearbox
Diagnosis Oil Leak - 4hp20 Automatic Gearbox
Diagnosis Oil Leak - Al4 Automatic Gearbox
General (Automatic Gearbox) - Al4 Automatic Gearbox
Identification Automatic Gearbox - Al4 Automatic Gearbox
Identification Breather Assemblies - Ml5t Gearbox
Identification Fork : 5th - Ml5t Gearbox
Identification Gear Lever With Cables - Ml5t Gearbox
Identification - Data Automatic Gearbox - 4hp20 Automatic Gearbox
Identification, Data, Tightening Torque(S) Ml5t Gearbox - Ml5t Gearbox
Precautions To Be Taken Automatic Gearbox - 4hp20 Automatic Gearbox
Presentation Tooling Gearbox - Be3 Gearbox
Presentation Tooling Gearbox - Ml5t Gearbox
MECHANICAL / TRANSMISSION / GEARBOX
CHECKS
Check : Oil Tightness Of The Engines And Gearboxes

Mechanical Action Function : Shift-Lock - Al4 Automatic Gearbox
MECHANICAL / TRANSMISSION / GEARBOX
ADJUSTMENTS CHECK
Check - Adjustment Input Shaft Bearings - Be3 Gearbox
Check - Adjustment Input Shaft Bearings - Ml5t Gearbox
MECHANICAL / TRANSMISSION / GEARBOX
ADJUSTMENTS
Adjustment Ball Blade - Al4 Automatic Gearbox
Adjustment Multi-Function Switch - Al4 Automatic Gearbox
Gearbox Controls Adjustment - Al4 Automatic Gearbox
MECHANICAL / TRANSMISSION / GEARBOX
REMOVAL-FITTING

Dismantling - Assembly Clutch Housing - Be3 Gearbox
Dismantling - Assembly Input Shaft - Be3 Gearbox
Dismantling - Assembly Output Shaft - Be3 Gearbox
Removal Input And Output Shafts - Be3 Gearbox
Removal - Refitting Automatic Gearbox Fluid Temperature Sensor Autoadaptive (Al4) - Al4 Automatic Gearbox
Removal - Refitting Automatic Gearbox Input Speed Sensor (Al4) - Al4 Automatic Gearbox
Removal - Refitting Automatic Gearbox Oil Pressure Sensor - Al4 Automatic Gearbox
Removal - Refitting Differential Box - Be3 Gearbox

Removal - Refitting Gear Lever With Cables - Ml5t Gearbox
Removal - Refitting Gearbox Casing - Be3 Gearbox
Removal - Refitting Gearbox Controls - 4hp20 Automatic Gearbox
Removal - Refitting Gearbox Controls - Al4 Automatic Gearbox
Removal - Refitting Gearbox Output Speed Sensor - Al4 Automatic Gearbox
Removal - Refitting Gearbox - 4hp20 Automatic Gearbox
Removal - Refitting Gearbox - Al4 Automatic Gearbox
Removal - Refitting Gearbox - Ml5t Gearbox
Removal - Refitting Heat Exchanger Flow Control Solenoid - Al4 Automatic Gearbox
Removal - Refitting Heat Exchanger - 4hp20 Automatic Gearbox
Removal - Refitting Heat Exchanger - Al4 Automatic Gearbox
Removal - Refitting Hydraulic Block Harnesses - Al4 Automatic Gearbox
Removal - Refitting Hydraulic Block - Solenoid Valves - Al4 Automatic Gearbox
Removal - Refitting Multi-Function Switch - Al4 Automatic Gearbox
Removal - Refitting Pressure And Solenoid Valve Regulators - 4hp20 Automatic Gearbox
Removal - Refitting Speedometer Drive - 4hp20 Automatic Gearbox
Removal - Refitting Torque Converter Seal - 4hp20 Automatic Gearbox
Removal - Refitting Torque Converter - 4hp20 Automatic Gearbox
Removal - Refitting Vehicle Speed Sensor Autoadaptive Automatic Gearbox (Al4) - Al4 Automatic Gearbox
Replacement Automatic Gearbox Input And Output Speed Sensors - 4hp20 Automatic Gearbox
MECHANICAL / TRANSMISSION / GEARBOX
REPLACEMENT
Dismantling / Assembly Gearbox - Be3 Gearbox
Removal - Refitting Drive Shaft Seals - Al4 Automatic Gearbox
Removal - Refitting Gear Change Shaft Seal - Al4 Automatic Gearbox
Replacement Automatic Gearbox Fluid Temperature Sensor - 4hp20 Automatic Gearbox
Replacement Drive Shaft Seals - 4hp20 Automatic Gearbox
Replacement Multi-Function Switch Selector Shaft Seal - 4hp20 Automatic Gearbox
Replacement Multi-Function Switch - 4hp20 Automatic Gearbox
MECHANICAL / TRANSMISSION / GEARBOX
DRAINING - FILLING - BLEEDING
Draining - Filling - Level Gearbox - Be3 Gearbox
Draining / Refilling / Check Of Level Oil - 4hp20 Automatic Gearbox
Draining/Refilling/Check Of Level Oil - Al4 Automatic Gearbox
Gearbox Capacity
MECHANICAL / TRANSMISSION / GEARBOX
OVERHAUL
Assembly Differential - Ml5t Gearbox
Assembly Gearbox Control Plate - Ml5t Gearbox
Differential Housing Assembly - Ml5t Gearbox
Dismantling Differential Box - Ml5t Gearbox
Dismantling Gearbox Control Plate - Ml5t Gearbox
Dismantling In Situ Gearbox - Be3 Gearbox
Dismantling - Assembly Clutch Housing (Second Assembly) - Ml5t Gearbox
Dismantling - Assembly Clutch Housing (Second Assembly) - Ml5t Gearbox
Dismantling - Assembly Clutch Housing - Ml5t Gearbox
Dismantling - Assembly Input Shaft - Ml5t Gearbox
Dismantling - Assembly Output Shaft - Ml5t Gearbox
Dismantling - Assembly Synchroniser - Ml5t Gearbox
Fitting To The Vehicle Gearbox - Be3 Gearbox
Identification Synchronisers - Ml5t Gearbox
Refitting 5th Speed Gear - Ml5t Gearbox
Refitting Gearbox Casing - Ml5t Gearbox
Refitting Input And Output Shafts - Gearbox Control Plate - Ml5t Gearbox
Removal 5th Speed Gear - Ml5t Gearbox
Removal Differential Box - Ml5t Gearbox
Removal Gearbox Casing - Ml5t Gearbox
Removal Gearbox Control And Input And Output Shafts Plate - Ml5t Gearbox
Removal - Refitting Fork Guide Ball Races - Ml5t Gearbox
MECHANICAL / TRANSMISSION / GEARBOX
REPAIR PROCEDURE
General Function Shift-Lock (Al4) - Al4 Automatic Gearbox
Mechanical Action Function Shift-Lock - 4hp20 Automatic Gearbox
Mechanical Action Function : Key-Lock (According To Specification) - 4hp20 Automatic Gearbox
Repair Procedure Mb3/4hp20 Automatic Gearbox/(Al4) Autoadaptive Automatic Gearbox - Al4 Automatic Gearbox - 4hp20 Automatic Gearbox
Repair Procedure / Fault Finding : Gearbox - 4hp20 Automatic Gearbox
MECHANICAL / TRANSMISSION / GEARBOX
SPECIAL TOOLS USED FOR REPAIRS
Presentation Tooling Drive Shafts - Al4 Automatic Gearbox - 4hp20 Automatic Gearbox
MECHANICAL / TRANSMISSION / GEARBOX
MODIFICATIONS
Modification 5th Gear Cover - Ml5t Gearbox
Modification 5th Gear Stop Ring - Ml5t Gearbox
Modification Oil Capacity - Al4 Automatic Gearbox
Modification Reverse Sliding Gear Shaft - Ml5t Gearbox
MECHANICAL / TRANSMISSION / DRIVE SHAFTS
PRINCIPLES OF OPERATION
Presentation Drive Shafts
MECHANICAL / TRANSMISSION / DRIVE SHAFTS
REMOVAL-FITTING
Removal - Refitting Drive Shafts - 4hp20 Automatic Gearbox
Removal - Refitting Drive Shafts - Al4 Automatic Gearbox
Removal - Refitting Drive Shafts - Be3 Gearbox
MECHANICAL / TRANSMISSION / DRIVE SHAFTS
REPLACEMENT
Replacement Drive Shaft Bearing All Types
Replacement Drive Shaft Gaiters Type Glaenzer Spicer (Gkn)
Replacement Drive Shaft Gaiters Type Psa
Replacement Drive Shaft Seals - 4hp20 Automatic Gearbox
Replacement Gaiter Bearing At Gearbox End (Mb3 Drive Shaft)
MECHANICAL / TRANSMISSION / DRIVE SHAFTS
REPAIR PROCEDURE
Use Ligarex Clips
MECHANICAL / TRANSMISSION / WHEELS
DATA - IDENTIFICATION
Data - Identification Wheels
MECHANICAL / SUSPENSION / GENERAL
DATA - IDENTIFICATION
Data Tightening Torques Front Suspension
MECHANICAL / SUSPENSION / GENERAL
ADJUSTMENTS
Setting The Reference Height - Adjustment Suspension
MECHANICAL / SUSPENSION / FRONT ANTI -ROLL BAR
REMOVAL-FITTING
Removal - Refitting Front Anti-Roll Bar Mounting
MECHANICAL / SUSPENSION / FRONT SHOCK ABSORBER
REMOVAL-FITTING
Removal - Refitting Front Suspension Strut
Replacement Front Suspension Shock Absorbers
MECHANICAL / SUSPENSION / REAR SUSPENSION
REPLACEMENT
Removal - Refitting Rear Anti-Roll Bar Mountings
MECHANICAL / SUSPENSION / REAR DAMPER
REMOVAL-FITTING
Removal - Refitting Rear Damper
MECHANICAL / FRONT AXLE / GENERAL
DATA - IDENTIFICATION
Data Tightening Torques Front Suspension
MECHANICAL / FRONT AXLE / GENERAL
ADJUSTMENTS
Setting The Reference Height - Adjustment Suspension
MECHANICAL / FRONT AXLE / FRONT PIVOT
REMOVAL-FITTING
Removal - Refitting Front Pivot
Removal - Refitting Front Suspension Flexible Mountings
Removal - Refitting Front Wishbone
Removal - Refitting Pivot Ball Joint
Replacement Front Wheel Bearing
MECHANICAL / REAR AXLE / GENERAL
DATA - IDENTIFICATION
Identification, Data, Tightening Torque(S)
MECHANICAL / REAR AXLE / GENERAL
ADJUSTMENTS
Setting The Reference Height - Adjustment Suspension
MECHANICAL / REAR AXLE / GENERAL
REMOVAL-FITTING
Removal - Refitting Rear Suspension
MECHANICAL / REAR AXLE / GENERAL
REPLACEMENT
Removal - Refitting Rear Crossmember Flexible Mounting
MECHANICAL / REAR AXLE / GENERAL
MODIFICATIONS
Modification Rear Suspension
MECHANICAL / REAR AXLE / REAR PIVOT
REMOVAL-FITTING
Removal - Refitting Front Upper Arm
Removal - Refitting Rear Horizontal Arm
Removal - Refitting Rear Lower Arm
Removal - Refitting Rear Pivot
Removal - Refitting Rear Upper Arm
Replacement Rear Hub-Bearing
MECHANICAL / REAR AXLE / REAR PIVOT
REPLACEMENT
Replacement Rear Horizontal Arm Flexible Mounting
Replacement Rear Lower Arm Flexible Mounting
Replacement Rear Pivot Mounting
MECHANICAL / STEERING / GENERAL
DATA - IDENTIFICATION
Data - Identification Steering
MECHANICAL / STEERING / GENERAL
MODIFICATIONS
New Steering Rack Rotation Prevention Tool
MECHANICAL / STEERING / STEERING WHEEL
REMOVAL-FITTING
Removal - Refitting Driver's Airbag System
MECHANICAL / STEERING / STEERING WHEEL
PRECAUTIONS TO BE TAKEN
Discarding Centralised System For Airbag(S) And Seatbelts
MECHANICAL / STEERING / STEERING COLUMN
REMOVAL-FITTING
Removal - Refitting Steering Column
MECHANICAL / STEERING / STEERING LOCK
REPAIR PROCEDURE
Mechanical Action Function Shift-Lock - 4hp20 Automatic Gearbox
Mechanical Action Function : Key-Lock (According To Specification) - 4hp20 Automatic Gearbox
MECHANICAL / STEERING / STEERING RACK
CHECKS
Adjustment Steering Rack Damper (Plastic Damper Bolt)
MECHANICAL / STEERING / STEERING RACK
ADJUSTMENTS CHECK
Checks And Adjustments Rack Damper (Metal Damper Bolt)
MECHANICAL / STEERING / STEERING RACK
ADJUSTMENTS
Adjustment Rack Damper
MECHANICAL / STEERING / STEERING RACK
REMOVAL-FITTING
Removal - Refitting Distribution Valve - Power Steering
Removal - Refitting Rack Damper (Metal Damper Bolt)
Removal - Refitting Steering Mechanism
Removal - Refitting Steering Rack Damper (Plastic Damper Bolt)
Removal - Refitting : Steering Assembly Track Rods - Power Steering
MECHANICAL / STEERING / STEERING RACK
MODIFICATIONS
Modification Steering Rack Damper
MECHANICAL / POWER STEERING / GENERAL
DATA - IDENTIFICATION
Recommendations Power Steering Fluid (Service)
MECHANICAL / POWER STEERING / GENERAL

CHECKS
Check Power Steering Pressures
MECHANICAL / POWER STEERING / GENERAL
REMOVAL-FITTING
Removal - Refitting Distribution Valve
MECHANICAL / POWER STEERING / GENERAL
DRAINING - FILLING - BLEEDING
Draining - Filling - Bleeding Hydraulic Circuit
MECHANICAL / BRAKES / GENERAL
DATA - IDENTIFICATION
Identification, Data, Tightening Torque(S) Brakes
MECHANICAL / BRAKES / GENERAL
DRAINING - FILLING - BLEEDING
Draining - Filling - Bleeding : Brake System
MECHANICAL / BRAKES / FRONT DISC BRAKES
REMOVAL-FITTING
Removal - Refitting Front Brake Pads Brembo - Coupe
Removal - Refitting Front Brake Pads (Type Brembo) - Coupe
MECHANICAL / BRAKES / FRONT DISC BRAKES
DRAINING - FILLING - BLEEDING
Draining - Filling - Bleeding : Brake System
MECHANICAL / BRAKES / REAR DISC BRAKES
DRAINING - FILLING - BLEEDING
Draining - Filling - Bleeding : Brake System
MECHANICAL / BRAKES / REAR DRUM BRAKES
DRAINING - FILLING - BLEEDING
Draining - Filling - Bleeding : Brake System
MECHANICAL / BRAKES / BRAKE PIPES
DRAINING - FILLING - BLEEDING
Draining - Filling - Bleeding : Brake System
MECHANICAL / BRAKES / BRAKE SERVO
CHECKS
Check : Vacuum Circuit
MECHANICAL / BRAKES / MASTER CYLINDER
REMOVAL-FITTING
Removal - Refitting Master Cylinder
MECHANICAL / BRAKES / MASTER CYLINDER
DRAINING - FILLING - BLEEDING
Draining - Filling - Bleeding : Brake System
MECHANICAL / BRAKES / HANDBRAKE
ADJUSTMENTS
Adjustment Handbrake
MECHANICAL / BRAKES /
DRAINING - FILLING - BLEEDING
Draining - Filling - Bleeding : Brake System
MECHANICAL / ABS/TRACTION CONTROL /
DRAINING - FILLING - BLEEDING
Capacity Brake System
Draining - Filling - Bleeding : Brake System
MECHANICAL / ABS/TRACTION CONTROL /
DRAINING - FILLING - BLEEDING
Draining - Filling - Bleeding : Brake System
BODYWORK / GENERAL
DATA - IDENTIFICATION
Recommended Products Mechanical
BODYWORK / FRONT SECTION / GENERAL
DATA - IDENTIFICATION
Identification Fits And Clearances - Coupe - Estate
BODYWORK / FRONT SECTION / FRONT BUMPER
REMOVAL-FITTING
Removal - Refitting Front Bumper - Coupe
Removal - Refitting Front Bumper - Estate
BODYWORK / FRONT SECTION / FRONT BUMPER
REPLACEMENT
Replacement Front Bumper Air Inlet Grille - Coupe
Replacement Front Bumper Capping
BODYWORK / FRONT SECTION / FRONT PANEL

REPLACEMENT
Replacement Headlamp Panel Assembly - Coupe
BODYWORK / FRONT SECTION / FRONT WING
REMOVAL-FITTING
Removal - Refitting Front Wing - Coupe
Removal - Refitting Front Wing
BODYWORK / FRONT SECTION / BONNET
REPLACEMENT
Replacement Bonnet Opening Cable - Coupe
Replacement Bonnet Opening Control Assembly
BODYWORK / FRONT SECTION / WINDSCREEN
DATA - IDENTIFICATION
Identification Bonding Kit Glass
Identification Tools For Glass
BODYWORK / FRONT SECTION / WINDSCREEN
REMOVAL-FITTING
Removal - Refitting Windscreen - Coupe
Removal - Refitting Windscreen
BODYWORK / FRONT SECTION / FRONT SUB-FRAME
REMOVAL-FITTING
Removal - Refitting Front Sub-Frame Flexible Mounting
Removal - Refitting Sub-Frame
BODYWORK / FRONT SECTION / FRONT CHASSIS LEG
DATA - IDENTIFICATION
Identification Specific Repair Parts - Estate - Coupe
Identification Specific Repair Parts
Tooling Cutting Out Side Members
BODYWORK / FRONT SECTION / FRONT CHASSIS LEG
REPLACEMENT
Replacement Body Side Front Part Assembly
Replacement Complete Front Chassis Leg, Front Chassis Leg Base Plate And Front Wheel Arch Rear Section Assembly
Replacement Front Chassis Leg Centre Cut, Part Front Chassis Leg Base, Part Front Wing Inner Panel
Replacement Front Chassis Leg Front Section, Part Front Chassis Leg Base Plate, Front Wheel Arch Front Section, Chassis Leg Front Half-Panel And Front Crossmember
BODYWORK / REAR SECTION / GENERAL
DATA - IDENTIFICATION
Identification Fits And Clearances - Coupe - Estate
BODYWORK / REAR SECTION / GENERAL
REPLACEMENT
Replacement Tail Lamp Seating
BODYWORK / REAR SECTION / TAIL LAMP HOUSING
REPLACEMENT
Replacement Tail Lamp Seating - Coupe
BODYWORK / REAR SECTION /
REMOVAL-FITTING
Replacement Boot Lock Striker
Replacement - Adjustment Boot Lock Striker - Estate
BODYWORK / REAR SECTION /
REPLACEMENT
Replacement Tailgate Lock - Estate
BODYWORK / REAR SECTION / REAR BUMPER
REMOVAL-FITTING
Removal - Refitting Rear Bumper - Coupe
Removal - Refitting Rear Bumper - Estate

Removal - Refitting Rear Bumper
BODYWORK / REAR SECTION / REAR BUMPER
REPLACEMENT
Replacement Rear Bumper Capping - Estate
Replacement Rear Bumper Capping
BODYWORK / REAR SECTION / REAR FLOOR
REPLACEMENT
Replacement Part Rear Side Member
Replacement Rear Panel - Tail Panel Inner Panel - Estate
Replacement Rear Side Member Extension - Estate
Replacement Tail Panel Assembly - Coupe
Replacement Tail Panel Assembly
BODYWORK / REAR SECTION / REAR SILL
REPLACEMENT
Replacement Rear Load Floor
BODYWORK / REAR SECTION / REAR WING
DATA - IDENTIFICATION
Identification Specific Repair Parts - Estate - Coupe
Identification Specific Repair Parts
BODYWORK / REAR SECTION / REAR WING
REPLACEMENT
Replacement Part Rear Wing Assembly - Coupe
Replacement Part Rear Wing Assembly - Estate
Replacement Part Rear Wing - 4 Door Saloon
Replacement Part Rear Wing - Coupe
Replacement Rear Outer Wheel Arch - Coupe
Replacement Rear Wheel Arch Assembly - Coupe
Replacement Rear Wheel Arch Assembly - Estate
Replacement Rear Wheel Arch Assembly
Replacement Rear Wing Assembly
Replacement Rear Wing Inner Panel Assembly, Rear Wing Closing Panel - Estate
Replacement Rear Wing Inner Panel Assembly, Rear Wing Closing Panel
BODYWORK / REAR SECTION / BOOT LID

REPLACEMENT
Adjustment Boot Lock Striker
BODYWORK / REAR SECTION / TAILGATE
REMOVAL-FITTING
Removal - Refitting Boot - Coupe
Removal - Refitting Boot - Estate
Replacement Tailgate Seal - Estate
BODYWORK / REAR SECTION / REAR SCREEN
DATA - IDENTIFICATION
Identification Bonding Kit Glass
Identification Tools For Glass
BODYWORK / REAR SECTION / REAR SCREEN
REMOVAL-FITTING
Removal - Refitting Rear Screen - Coupe
Removal - Refitting Rear Screen - Estate
Removal - Refitting Rear Screen
BODYWORK / REAR SECTION / REAR QUARTER
REMOVAL-FITTING
Removal - Refitting Quarter Light - Coupe
Removal - Refitting Quarter Light - Estate
BODYWORK / SIDE STRUCTURE / GENERAL
DATA - IDENTIFICATION
Identification Fits And Clearances - Coupe - Estate
BODYWORK / SIDE STRUCTURE / FRONT PILLAR
REPLACEMENT
Replacement Front Pillar Assembly - Coupe
BODYWORK / SIDE STRUCTURE / UNDERSTRUCTURE
DATA - IDENTIFICATION
Identification Specific Repair Parts - Estate - Coupe
Identification Specific Repair Parts
BODYWORK / SIDE STRUCTURE / UNDERSTRUCTURE
REPLACEMENT
Replacement Outer Sill - Coupe
Replacement Outer Sill
BODYWORK / SIDE STRUCTURE / CENTRE PILLAR
REPLACEMENT
Replacement Centre Pillar - Coupe
Replacement Centre Pillar
BODYWORK / SIDE STRUCTURE / SIDE PANEL
DATA - IDENTIFICATION
Identification Specific Repair Parts - Estate - Coupe
Identification Specific Repair Parts
BODYWORK / SIDE STRUCTURE / SIDE PANEL
REPLACEMENT
Replacement Gutter Seal
BODYWORK / SIDE STRUCTURE / HINGED FRONT DOORS
REMOVAL-FITTING
Removal - Refitting Door Assembly - Coupe
Removal - Refitting Front Door
BODYWORK / SIDE STRUCTURE / HINGED FRONT DOOR CONTROLS
REMOVAL-FITTING
Removal - Refitting Door Opening Mechanism
Removal - Refitting Front Door Lock
BODYWORK / SIDE STRUCTURE / REAR-VIEW MIRROR
REMOVAL-FITTING
Removal - Refitting Exterior Mirror - Coupe
Removal - Refitting Rear-View Mirror - Coupe
BODYWORK / SIDE STRUCTURE / REAR-VIEW MIRROR
REPLACEMENT
Replacement Mirror Glass
BODYWORK / SIDE STRUCTURE / FRONT DOOR GLASS
DATA - IDENTIFICATION
Identification Bonding Kit Glass
Identification Tools For Glass
BODYWORK / SIDE STRUCTURE / FRONT DOOR GLASS
ADJUSTMENTS
Adjustments Door Glass - Coupe
BODYWORK / SIDE STRUCTURE / FRONT DOOR GLASS
REMOVAL-FITTING
Removal - Refitting Door Glass - Coupe
Removal - Refitting Front Door Glass
Removal - Refitting Front Door Glass
BODYWORK / SIDE STRUCTURE / DOOR PANEL TRIM
REMOVAL-FITTING
Removal - Refitting Door Panel Trim - Coupe
Removal - Refitting Door Trim Pad
BODYWORK / SIDE STRUCTURE / HINGED REAR DOORS
REMOVAL-FITTING
Removal - Refitting Rear Door
BODYWORK / SIDE STRUCTURE / HINGED REAR DOOR CONTROLS
REMOVAL-FITTING
Removal - Refitting Door Opening Mechanism
BODYWORK / SIDE STRUCTURE / HINGED REAR DOOR WINDOW
REMOVAL-FITTING
Removal - Refitting Rear Door Fixed Glass
Removal - Refitting Rear Door Window
BODYWORK / SIDE STRUCTURE /
DATA - IDENTIFICATION
Identification Specific Repair Parts - Estate - Coupe
Identification Specific Repair Parts
BODYWORK / SIDE STRUCTURE /
DATA - IDENTIFICATION
Identification Specific Repair Parts - Estate - Coupe
Identification Specific Repair Parts
BODYWORK / ROOF / GENERAL
REMOVAL-FITTING
Removal - Refitting Headlining - Coupe
Removal - Refitting Longitudinal Roof Bars - Estate
BODYWORK / ROOF / GENERAL
REPLACEMENT
Replacement Roof - Coupe
Replacement Roof - Estate
Replacement Roof
BODYWORK / BODY / GENERAL
DATA - IDENTIFICATION
Identification Anti-Chip Protection
Identification Injection Of Foam Into Hollow Areas
Identification Sound Deadening Pads
Identification Structural Components - 5 Estate
BODYWORK / BODY / BODY
REPLACEMENT
Replacement Of Body
EQUIPMENT / GENERAL
DATA - IDENTIFICATION
Foreword Structure
Identification Structural Elements
Identification Symbols For Resistance Welding Equipment - Coupe
Identification Symbols Used In The Body Methods
EQUIPMENT / SMALL BODY FITTINGS / WINDSCREEN WIPERS
REMOVAL-FITTING
Removal - Refitting Rain Sensor

Removal - Refitting Window Regulator Mechanism - Coupe
Removal - Refitting Window Regulator Mechanism
Removal - Refitting Wiper Motor
EQUIPMENT / SMALL BODY FITTINGS / REAR WIPER
REMOVAL-FITTING
Removal - Refitting Rear Screen Wiper Motor - Estate
Removal - Refitting Rear Screen Wiper Motor
EQUIPMENT / LIGHTING / FRONT HEADLIGHTS
REMOVAL-FITTING
Removal - Refitting Headlamps
Removal - Refitting Headlamps
EQUIPMENT / LIGHTING / FOG LAMPS
REMOVAL-FITTING
Removal - Refitting Long-Range Headlamps - Coupe
Removal - Refitting Long-Range Headlamps
EQUIPMENT / LIGHTING / STOP LAMPS
REMOVAL-FITTING
Fitting High-Level Brake Light Base
Removal - Refitting Additional Brake Light Base - Coupe
Removal - Refitting Additional Stop Lamps - Coupe
Removal - Refitting Additional Stop Lamps - Estate
Removal - Refitting Additional Stop Lamps - Estate
Removal - Refitting High-Level Brake Light - 4 Door Saloon
EQUIPMENT / FASCIA / FASCIA
REMOVAL-FITTING
Removal - Refitting Fascia
Removal - Refitting The Bottom Left-Hand Trim
EQUIPMENT / FASCIA / GLOVE-BOX
REMOVAL-FITTING
Removal - Refitting Glove Box Lid
Removal - Refitting Glove Box Lock
EQUIPMENT / FASCIA / FASCIA FRONT PANEL
REMOVAL-FITTING
Removal - Refitting Instrument Panel Binnacle

EQUIPMENT / FRONT SEATS / GENERAL
REMOVAL-FITTING
Removal - Refitting Electric Front Seat
Removal - Refitting Front Seat
Removal - Refitting Position Memory Control Unit 6301
EQUIPMENT / FRONT SEATS / SEAT FRAME
REMOVAL-FITTING
Removal - Refitting Front Seat Slides - Coupe
Removal - Refitting Front Seat Slides
EQUIPMENT / FRONT SEATS / COVERS
REMOVAL-FITTING
Replacement Front Seat Cushion Cover - Coupe
EQUIPMENT / FRONT SEATS / COVERS
REPLACEMENT
Replacement Front Seat Backrest Cover - Coupe
Replacement Front Seat Cushion Cover
Replacement Rear Seat Back Rest Cover
Replacement Rear Seat Cushion Cover
EQUIPMENT / FRONT SEATS / SIDE AIRBAG
REPLACEMENT
Replacement Of The Pre-Tensioning Components After Triggering Of The Airbag And The Belts - Instruction For Replacement Of Faulty Parts And Repairability Of The Harness
EQUIPMENT / FRONT SEATS / SIDE AIRBAG
PRECAUTIONS TO BE TAKEN
Precautions To Be Taken Air Bags
EQUIPMENT / REAR SEATS / GENERAL
REMOVAL-FITTING
Removal - Refitting Rear Seat Backrest
Removal - Refitting Rear Seat Cushion - Estate
EQUIPMENT / REAR SEATS / COVERS
REMOVAL-FITTING
Removal - Refitting Rear Seat Backrest - Coupe
Removal - Refitting Rear Seat Cushion - Coupe
Replacement Rear Seat Cushion Cover - Coupe
EQUIPMENT / REAR SEATS / COVERS
REPLACEMENT
Replacement Rear Seat Back Rest Cover - Coupe
EQUIPMENT / INTERIOR TRIM / SIDE AIRBAG
PRECAUTIONS TO BE TAKEN
Precautions To Be Taken Air Bags
EQUIPMENT / INTERIOR TRIM / HEADLINING
REMOVAL-FITTING
Removal - Refitting Body Cappings - Estate
Removal - Refitting Body Cappings
Removal - Refitting Headlining - Estate
Removal - Refitting Headlining
EQUIPMENT / INTERIOR TRIM / INTERIOR MIRROR
REMOVAL-FITTING
Fitting Mirror Base
EQUIPMENT / INTERIOR TRIM / INTERIOR MIRROR
REPLACEMENT
Replacement Rear Sun Blind - Estate
EQUIPMENT / INTERIOR TRIM /
REMOVAL-FITTING
Removal - Refitting Boot Carpet - Coupe
EQUIPMENT / INTERIOR TRIM /
REMOVAL-FITTING
Removal - Refitting Body Cappings - Coupe
Removal - Refitting Body Cappings - Estate
Removal - Refitting Body Cappings
EQUIPMENT / INTERIOR TRIM /
REMOVAL-FITTING
Removal - Refitting Rear Parcel Tray Trim
Removal - Refitting Rear Parcel Tray - Coupe
Removal - Refitting Rear Sun Blind
EQUIPMENT / INTERIOR TRIM /
REPLACEMENT
Replacement Storage Compartment Cover - 4 Door Saloon
EQUIPMENT / INTERIOR TRIM / SEAT BELTS
REPLACEMENT
Replacement Of The Pre-Tensioning Components After Triggering Of The Airbag And The Belts - Instruction For Replacement Of Faulty Parts And Repairability Of The Harness
EQUIPMENT / INTERIOR TRIM / SEAT BELTS
PRECAUTIONS TO BE TAKEN
Precautions To Be Taken Air Bags
EQUIPMENT / INTERIOR TRIM / SEAT BELTS
MODIFICATIONS
Development On The Seat Belt Fastener
EQUIPMENT / INTERIOR TRIM / REAR SEAT BELTS
REMOVAL-FITTING
Removal - Refitting Centre Rear Seat Belt, On Rear Seatback - Estate
Removal - Refitting Rear Seat Belts
Removal - Refitting Seat Belt (3rd Row Seat) - Estate
EQUIPMENT / INTERIOR TRIM / REAR SEAT BELTS
PRECAUTIONS TO BE TAKEN
Discarding Centralised System For Airbag(S) And Seatbelts
EQUIPMENT / INTERIOR TRIM / REAR SEAT BELTS
MODIFICATIONS
Development On The Seat Belt Fastener
EQUIPMENT / INTERIOR TRIM /
REMOVAL-FITTING
Removal - Refitting Body Cappings - Estate
Removal - Refitting Body Cappings
EQUIPMENT / HEATING/VENTILATION / GENERAL
DRAINING - FILLING - BLEEDING
Draining - Filling - Bleeding Refrigerant Circuit
EQUIPMENT / HEATING/VENTILATION / GENERAL
PRECAUTIONS TO BE TAKEN
Precautions To Be Taken Air Conditioning
EQUIPMENT / HEATING/VENTILATION / HEATER
REMOVAL-FITTING
Removal - Refitting Heater
EQUIPMENT / HEATING/VENTILATION / HEATER BLOWER
REMOVAL-FITTING
Removal - Refitting Heater Blower
EQUIPMENT / HEATING/VENTILATION / AIR CONDITIONING COMPRESSOR
ADJUSTMENTS CHECK
Checks And Adjustments Compressor Air Gap - Air Conditioning
EQUIPMENT / HEATING/VENTILATION / AIR CONDITIONING COMPRESSOR
REMOVAL-FITTING
Removal - Refitting Air Conditioning Compressor - Dw10ated Engine
Removal - Refitting Air Conditioning Compressor - Es9j4 Engine
Removal - Refitting Ancillary Drive Belt (Power Steering - Air Conditioning - Xu10j2cte Engine) - Xu10j2te Engine - Xu7jb Engine - Xu5jp Engine - Xu7jp Engine - Xu7jp4 Engine
Removal - Refitting Ancillary Drive Belt - Xu10j2te Engine - Xud11bte Engine - Xud9te Engine - Xu7jb Engine - Xu5jp Engine - Xu7jp Engine
Removal - Refitting Ancillary Drive Belt - Xu7jp4 Engine - Xu10j4r Engine
Removal - Refitting Ancillary Drive Belt - Xud11bte Engine
Removal - Refitting Compressor Drive Plate
EQUIPMENT / SUN ROOF / GENERAL
ADJUSTMENTS
Setting To Zero Position Sun Roof - Coupe
EQUIPMENT / SUN ROOF / GENERAL
REPLACEMENT
Replacement Sunroof Deflector - Coupe
EQUIPMENT / SUN ROOF / SUN ROOF
REMOVAL-FITTING
Removal - Refitting Opening Sun Roof - Coupe
Removal - Refitting Sun Roof Assembly - Coupe
Removal - Refitting Sun Roof Assembly
Removal - Refitting Sun Roof Headlining
Replacement Sun Blind
Replacement Water Drainage Cross-Member
EQUIPMENT / SUN ROOF / SUN ROOF
REPLACEMENT
Replacement Compact Sun Roof Moving Panel Drive Runners
Replacement Front And Rear Sun Blinds - Coupe
EQUIPMENT / SUN ROOF / SUN ROOF FRAME
REMOVAL-FITTING
Replacement Drive Mechanism - Coupe
Replacement Geared Motor Assembly
EQUIPMENT / SUN ROOF / SUN ROOF FRAME
REPLACEMENT
Replacement Geared Motor Assembly - Coupe
Replacement Sun Roof Control Relay - Coupe
EQUIPMENT / SUN ROOF /
DATA - IDENTIFICATION
Identification Bonding Kit Glass
Identification Tools For Glass
ELECTRICAL / GENERAL
DATA - IDENTIFICATION
Recommended Products Electrical
ELECTRICAL / ELECTRICAL / CURRENT GENERATION
REMOVAL-FITTING
Removal - Refitting Ancillary Drive Belt (Power Steering - Air Conditioning - Xu10j2cte Engine) - Xu10j2te Engine - Xu7jb Engine - Xu5jp Engine - Xu7jp Engine - Xu7jp4 Engine
Removal - Refitting Ancillary Drive Belt - Xu10j2te Engine - Xud11bte Engine - Xud9te Engine - Xu7jb Engine - Xu5jp Engine - Xu7jp Engine
Removal - Refitting Ancillary Drive Belt - Xu7jp4 Engine - Xu10j4r Engine
Removal - Refitting Ancillary Drive Belt - Xud11bte Engine
ELECTRICAL / CONNECTIONS / GENERAL
CHECKS
Check Continuity And Insulation Of Wire(S)
ELECTRICAL / MISCELLANEOUS / ANTI-THEFT ALARM
REPAIR PROCEDURE
Fitting : Anti-Theft Device
ELECTRICAL / RADIO / RADIO
REMOVAL-FITTING
Removal - Refitting Radio Housing
Removal-Fitting Factory-Fit Radio
ELECTRICAL / RADIO / SPEAKER
REMOVAL-FITTING
Removal - Refitting Rear Speaker
DEALER FIT / GENERAL
DATA - IDENTIFICATION
Recommended Products Electrical
SPECIAL TOOLS USED FOR REPAIRS / GENERAL
DATA - IDENTIFICATION
Fitting 406 Coupé Spoiler - Coupe