Opel GT, 1900, Manta - Service Manual / Workshop Manual

OPEL GT, 1900, MANTA - WORKSHOP, SERVICE, WORKSHOP MANUAL

- English Service Manual / Workshop Manual, for vehicles Opel GT, 1900, Manta.
 

CONTENTS:

Group 0 - General Information
- 0A - General Information
- Keys and Locks
- Federal Certification Label
- Vehicle Identification
- Model Identification Plate
- Engine Number
- Vehicle Identification Number
- Model Designations
- Vehicle Identification Number
- General Specifications
- Paint
- 0B - Vehicle Lifting
- 0C - Lubrication & Maintenance
- Lubrication Chart
- Maintenance Schedule
- Lubrication and General Maintenance
- Safety Maintenance
- Emission Control Maintenance
- Services
- Lube and General Maintenance
- Engine Oil
- Engine Oil Filter
- Chassis
- Fluid Levels
- Tires
- Clutch
- Rear Axle
- Cooling System
- Wheel Bearings
- Automatic Transmission Fluid
- Safety Maintenance
- Brake Lines and Hoses
- Tires and Wheels
- Exhaust System
- Engine Drive Belts
- Suspension and Steering
- Safety Checks to be Performed by Owner
- Disc Brakes
- Parking and Drum Brakes
- Throttle Linkage
- Headlights
- Underbody
- Emission Control Maintenance
- Thermostatically Controlled Air Cleaner
- Carburetor Choke
- Timing, Dwell and Distributor
- Carburetor and Idle Speed
- Carburetor Fuel Inlet Filter
- Spark Plugs
- Spark Plug Wires
- Positive Crankcase Ventillation System
- Evaporation Control System
- Exhaust Gas Recirculation System
- Engine Compression
- Fuel Cap, Fuel Lines, and Fuel Tank
- Air Cleaner Element
Group 1 - Electrical
- 1A - Battery & Cables
- Description and Operation
- General Battery Information
- Registration of Battery
- Care of Wet Batteries in Storage
- Importance of Maintaining Electrolyte at Proper Level
- Importance of Keep Battery Properly Charged
- Care of Dry Batteries in Storage
- Preparing Dry Charged Batteries for Service
- Test After Batteries are Prepared for Service
- Diagnosis
- Battery and Cables - Trouble Diagnosis
- Quick Check of Battery and Cables
- Testing Resistance of Cables and Terminal Connections
- Undercharge Failure of Battery
- Overcharge Failure of Battery
- Maintenance and Adjustments
- Periodic Battery Inspection and Service
- Maintain Electrolyte Level
- Inspect Battery, Mounting and Cables
- Cleaning Cable Terminals
- 421 Battery Test
- 421 Test Procedure
- Hydrometer Test of Battery
- Hydrometer Test
- Use of Hydrometer
- Fusible Links
- Battery Recharging
- Slow-Charging
- Quick-Charging
- Major Repair
- Battery Removal and Installation
- Removal
- Installation
- Fusible Link Removal and Installation
- Specifications
- Battery Specifications
- 1B - Starting System
- Description and Operation
- Starting System Description
- Diagnosis
- Starting System Diagnosis
- Maintenance and Adjustments
- Starting System Checks
- Voltage Loss Checks
- Starter Current Draw - Lock Test
- Starter Current Draw - On Car
- Major Repair
- Starter Removal
- Starter Disassembly
- Cleaning and Inspecting Parts
- Replacing Field Coils
- Checking and Replacing Brushes
- Replacing Bushings
- Starter Assembly
- Starter Installation
- Specifications
- Starter Specifications
- 1C - Ignition System
- Description and Operation
- Ignition System
- Ignition Switch
- Ignition Coil
- Distributor
- Maintenance and Adjustments
- Contact Point Replacement
- Removing Contact Points
- Installing Contact Points
- Dwell Angle Adjustment
- Ignition Timing Adjustment
- Preliminary Timing (Engine Won't Run)
- Finish Timing
- Ignition Wire Inspection
- Check Ignition Output
- Check Distributor
- Check Spark Plugs
- Major Repair
- Distributor Overhaul
- Distributor Removal
- Disassembly
- Reassembly
- Distributor Installation
- Specifications
- Ignition Coil
- Distirbutor
- Spark Plugs
- 1D - Charging System
- Description and Operation
- Alternator
- Regulator
- Maintenance and Adjustments
- Alternator and Regulator Tests
- Test Current Output
- Test and Adjust Voltage Regulator Setting
- Major Repair
- Alternator Removal
- Alternator Disassembly
- Removing Diodes
- Positive Diodes
- Negative Diodes
- Installing Diodes
- Positive Diodes
- Negative Diodes
- Alternator Reassembly
- Alternator Installation
- Specifications
- Alternator
- Regulator
- 1E - Windsheild Wipers
- Description and Operation
- WIndshield Wiper Motor
- Diagnosis
- Windshield Wiper
- Preliminary Inspection
- Checking Wiper Operation
- Major Repair
- Wiper Transmission - 1900 & Manta
- Removal
- Installation
- Wiper Transmission - GT
- Removal and Installation
- Removal of Wiper Motor
- Disassembly
- Cleaning and Inspection of Parts
- Assembly of Wiper Motor
- Installation
- Specifications
- General Specifications
- Torque Specifications
- 1F - Lighting Systems
- Description and Operation
- Lighting Systems
- Headlight High-Low Beam Control and Passing Signal
- Fog Light Switch
- Courtesy Light
- GT Headlamp Mechanism
- Maintenance and Adjustments
- Headlamp Aiming
- Major Repair
- Opel 1900 & Manta
- Headlight Switch
- Removal
- Installation
- Fog Lamp or Heated Rear Window Switch
- Removal
- Installation
- Exterior Lights
- (Models 51-53-54) Headlamp Sealed Beam Unit
- Removal
- Installation
- (Models 57-57R) Headlamp Sealed Beam Unit
- Removal
- Installation
- Parking Light Housing or Lens
- Removal
- Installation
- (Models 51-53) Rear Stop, Tail, Directional Signal, or Back-up Lamp Housing
- Removal
- Installation
- (Model 54) Rear Stop, Tail, Directional Signal, or Back-up Lamp Housing
- Removal
- Installation
- (Model 57-57R) Rear Stop, Tail, Directional Signal, or Back-up Lamp Housing
- Removal
- Installation
- Rear License Plate Lamp Assembly
- Removal
- Installation
- Side Marker Lights
- Front
- Removal
- Installation
- Rear
- Removal
- Installation
- Interior Lights
- Courtesy Light
- Removal
- Installation
- Door Jam Switch
- Removal
- Installation
- GT
- Exterior Lights - GT
- Parking Light Housing
- Removal
- Installation
- Front Directional Signal Lamp
- Removal
- Installation
- Headlamp Sealed Beam
- Removal
- Installation
- Rear Directional Signal Lamp, Stop, and Tail Lamp
- Removal
- Installation
- Side Marker Lights
- Removal
- Installation
- License Plate Lamp
- Removal
- Installation
- Back-Up Lamp
- Removal
- Installation
- Headlamp Switch
- Removal
- Installation
- Door Jam Switch
- Removal
- Installation
- 1G - Signal Systems
- Description and Operation
- Directional Signal Lever
- Horn
- Hazard Warning Flasher
- Brake System Warning Light
- Diagnosis
- Signal System
- Major Repair
- Directional Signal Switch
- Horn
- Removal
- Installation
- Horn Contact
- Removal
- Installation
- Specifications
- Fuse Chart
- 1H - Instrument Panel
- Description and Operation
- Instrument Panel - Opel 1900 & Manta
- Headlight Switch
- Fog Light Switch (Rallye)
- Windshield Wiper Switch
- Electrically Heated Rear Window Switch (If Equipped)
- Instrument Panel - GT
- Headlight Switches
- Parking Light and Instrument Panel Light Switch Assembly
- Combined Windshield Wiper, Electrically Heated Rear Window and Heater Blower Switch
- Four Way Hazzard Warning Flasher Switch
- Major Repair
- Instrument Cluster Housing - Opel 1900 & Manta
- Removal
- Installation
- Windshield Wiper Switch
- Removal
- Installation
- Instrument Cluster Bulbs
- Removing
- Installation
- Instrument Cluster Housing - GT
- Removal
- Installation
- Combined Switch Assemblies
- Removal
- Installation
- Cigar Lighter
- Removal
- Installation
- 1I - Gauges
- Diagnosis
- Temperature and Fuel Gauge System - 1900 & Manta
- Temperature and Fuel Gauge System - GT
- Major Repair
- Opel 1900 & Manta
- Voltage Stabilizer
- Removal
- Installation
- Speedometer
- Removal
- Installation
- Electric Clock or Tachometer
- Removal
- Installation
- Temperature Indicator or Fuel Gauge
- Removal
- Installation
- Rallye Gauges
- Removal
- Installation
- Temperature Sending Unit
- Removal
- Installation
- Oil Pressure Sending Unit
- Removal
- Installation
- GT
- Speedometer
- Removal
- Installation
- Tachometer
- Removal
- Installation
- Temperature Indicator and Fuel Gauge Dash Unit
- Removal
- Installation
- 1J - Wiring Diagrams
- Windshield Wiper and Horn - Opel 1900 & Manta
- Windshield Wiper and Horn - Rallye
- Windshield Wiper and Horn - GT
- Turn Signal and Hazard Flasher - Opel 1900 & Manta
- Turn Signal and Hazard Flasher - GT
- Oil, Fuel, Temp, Tach, Stop and Brake Warning Light - GT
- Blower, Lighter and Backup Lights - Opel 1900 & Manta
- Blower and Lighter - GT
- Indicator Lights and Gauges - Opel 1900 & Manta
- Indicator Lights and Gauges - Rallye
- Dome Light and Buzzer - Opel 1900 & Manta
- Dome Light, Clock, and Buzzer - GT
- Headlamps - Opel 1900
- Headlamps - Manta
- Headlamp adn Fog Lights - Rallye
- Headlamps, Parking, Tail and Instrument Panel Lighting - GT
- Left Parking and Tail Lights - Opel 1900 & Manta
- Right Parking, Tail and Instrument Panel Lighting - Opel 1900 & Manta
- Starting, Ignition and Charging - Opel 1900 & Manta
- Starting, Ignition and Charging - GT
- Instrument Panel - GT
- A/C Generator and Regulator - All Models
- Seat Belt Warning System (Manual Transmission) - Opel 1900 & Manta
- Seat Belt Warning System (Automatic Transmission) - Opel 1900 & Manta
- Seat Belt Warning System (Manual Transmission) - GT
- Seat Belt Warning System (Automatic Transmission) - GT
- Heated Rear Glass - Opel 1900 & Manta
- Heated Rear Glass - GT
- Colored Wiring Diagrams (missing)
Group 2 - Body and Bumpers
- 2A - General Information
- Maintenance and Adjustments
- Paint Maintenance
- Chrome Maintenance
- Stain Removal
- Specifications
- Bolt Torque Specifications
- Special Body Tools
- 2B - Frame & Body Mountings
- Specifications
- 2C - Windows & Window Moldings
- Major Repair
- Removal & Installation
- Windshield Reveal Molding
- Windshield and Back Window
- Door Window
- Rear Quarter Window Molding
- Rear Quarter Window - 1900 & Manta
- Rear Quarter Window - GT
- Rear Quarter Window - Lock
- 2D - Doors
- Major Repair
- Front Door - Removal & Installation
- Door Lock Striker
- Window Regulator Handle
- Trim Pad
- Door Handle - Inside
- Reveal Molding
- Window Lifter
- Door Lock Cylinder
- Weatherstrip
- Door
- Rear Door - Removal & Installation
- Sash Window
- Window Regulator
- Tail Gate
- Door
- 2E - Rear Compartment Lid
- Major Repair
- Removal and Installation
- Weatherstrip
- Lock Cylinder
- Luggage Compartment Lid
- 2F - Roof and Sun Roof
- Diagnosis
- Sun Roof Diagnosis
- Maintenance and Adjustments
- Adjusting Height of Sun Roof
- Adjusting Front of Sun Roof
- Adjusting Rear of Sun Roof
- Major Repair
- Sun Roof Panel and Frame
- Removal of Sun Roof Panel
- Installation of Sun Roof Panel
- Removal of Sun Roof Frame
- Installation of Sun Roof Frame
- Velvet Strip and Weather Strip
- Removal of Velvet Strip On Sun Roof Opening
- Installation of Velvet Strip On Sun Roof Opening
- Removal of Velvet Strip and Weatherstrip On Rear of Sun Roof Panel
- Installing Velvet STrip and Weatherstrip On Rear of Sun Roof Panel
- Rear Guides and Cables
- Removal of Rear Guides and Cable
- Drive Pinion
- Water Drain Hoses
- Removal of Front Water Drainage Hose
- Installation of Front Water Drain Hose
- Removal of Rear Water Drain Hose
- Installation of Rear Water Drain Hose
- Luggage Rack
- 2G - Seats, Interior Trim & Headlining
- Major Repair
- Removal and Installation of Front Seat
- Removal and Installation of Rear Seat Back
- Removal and Installation of Glove Compartment Door Lock
- Removal and Installation of Front Side Panel Trim Pad
- Removal and Installation of Headlining
- Removal and Installation of Rear Side Panel Trim Pad
- 2H - Bumpers
- Description and Operation
- Protective Moldings
- Major Repair
- Removal & Installation of Front Bumper and Bumper Guards (1900 & Manta)
- Removal & Installation of Front Bumper Brackets (Opel 1900 & Manta)
- Removal and Installation of Rear Bumper and Guards (Opel 1900 & Manta)
- Removal and Installation of Front Bumper Assembly (GT)
- Removal and Installation of Rear Bumper Assembly (GT)
- Trailer Hitch Installation
- GT
- Opel 1900 Wagon
- Opel 1900 & Manta
Group 3 - Suspension & Steering
- 3A - Front Suspension
- Description and Operation
- Suspension Description
- GT
- Opel 1900 & Manta
- Maintenance and Adjustments
- Front Wheel Bearing Adjustments
- Major Repair
- Removal and Installation of Front Suspension
- Removal (GT)
- Removal (Opel 1900 & Manta)
- Installation (GT
- Installation (Opel 1900 & Manta)
- Upper Balljoint Removal and Installation
- Removal
- Installation
- Lower Balljoint Removal and Installation
- Removal (GT)
- Removal (Opel 1900 & Manta)
- Installation (GT)
- Installation (Opel 1900 & Manta)
- Upper Control Arm Removal and Installation
- Removal (GT)
- Removal (Opel 1900 & Manta)
- Installation (GT)
- Installation (Opel 1900 & Manta)
- Lower Control Arm Removal and Installation
- Removal (GT)
- Removal (Opel 1900 & Manta)
- Installation (GT)
- Installation (Opel 1900 & Manta)
- Steering Knuckle Removal and Installation
- Removal (GT)
- Removal (Opel 1900 & Manta)
- Installation (GT)
- Installation (Opel 1900 & Manta)
- Shock Absorber Removal and Installation
- Removal (Opel 1900 & Manta)
- Removal (GT)
- Installation (Opel 1900 & Manta)
- Installation (GT)
- Front Spring Removal and Installation
- Removal (GT)
- Removal (Opel 1900 & Manta)
- Installation (GT)
- Installation (Opel 1900 & Manta)
- Specifications
- Bolt Torque and Front End Alignment
- 3B - Steering Linkage
- Description and Operation
- Description and Operation of Tie Rods
- Major Service
- Removal and Installation of Tie Rods
- Removal
- Installation (GT)
- Installation (Opel 1900 & Manta)
- Disassembly and Reassembly of Tie Rods
- Disassembly (GT)
- Reassembly (GT)
- Specifications
- Tightening Specifications
- 3C - Front End Alignment
- Description and Operation
- Front Wheel Alignment
- Maintenance and Adjustments
- Inspection Before Checking Front Wheel Alignment
- Adjusting Caster (GT)
- Adjusting Caster (Opel 1900 & Manta)
- Adjusting Camber
- Adjusting Toe-in (GT)
- Adjusting Toe-in (Opel 1900 & Manta)
- Checking Theoretical King Pin Inclination
- Specificaitons
- Front End Alignment
- 3D - Steering Gear Assembly
- Description and Operation
- Description and Operation of Steering Gear Assembly
- Maintenance and Adjustments
- Adjustment of Steering Gear
- Major Repair
- Removal and Installation of Steering Gear Assembly and Tie Rods
- Removal (GT)
- Removal (Opel 1900 & Manta)
- Installation (GT)
- Installation (Opel 1900 & Manta)
- Disassembly and Assembly of Steering Gear With Tie Rods
- Disassembly (GT)
- Disassembly (Opel 1900 & Manta)
- Reassembly (GT)
- Reassembly (Opel 1900 & Manta)
- Specifications
- Tightening Specifications
- 3E - Steering Column Assembly
- Opel 1900 and Manta
- Description and Operation
- Description and Operation of Directional Signal Lever
- Description and Operation of Horn
- Description o f Steering Column Assembly
- Major Repair
- Removal and Installation of Steering Column Assembly
- Removal
- Installation
- Removal and Installation of Steering Wheel
- Removal
- Installation
- Removal and Replacement of Horn Contact Ring
- Disassembly and Reassembly of Directional Signal Switch
- Disassembly
- Reassembly
- Disassembly and Reassembly of Steering & Ignition Lock Cylinder & Electrical Switch from Mast Jacket Assembly
- Disassembly (GT)
- Disassembly (Opel 1900 & Manta)
- Reassembly
- Specifications
- Steering Column Tightening Specifications
- GT
- Description and Operation
- Description of Steering Column
- Major Repair
- Removal and Installation of Steering Wheel
- Removal
- Installation
- Removal and Installation of Ignition Lock Cylinder
- Removal
- Installation
- Removal and Installation of Steering Column Assembly
- Removal
- Installation
- Removal and Installation of Center Steering Shaft
- Removal
- Installation
- Removal and Installation of Ignition Switch and/or Steering Lock
- Removal
- Installation
- Removal and Installation of Upper Steering Bearing and/or Direction Signal Switch
- Removal
- Installation
- Removal and Installation of Steering Column Lower Bearing
- Removal
- Installation
- 3F - Rear Suspension
- Description and Operation
- Description and Operation of Rear Suspension
- Major Repair
- Rear Shock Absorber Removal and Installation
- Removal
- Installation
- Rear Spring Removal and Installation
- Rear Spring Removal
- Rear Spring Installation
- Lower Control Arm Replacement
- Removal
- Installation
- Stabilizer Rod Replacement
- Removal
- Installation
- Track Rod Replacement
- Removal
- Installation
- Specifications
- Tightening Specifications
- 3G - Wheels and Tires
- Diagnosis
- Car Roughness and Vibration
- Unbalance
- Runout
- Tire Grinding
- Tire Wear Irregularities
- Wheel Nut Torque and Tightening Specifications
- Summary of Diagnosis and Correction of Tire and Wheel Vibration
- Abnormal Tire Wear
- General Operation Conditions
- Shoulder or Underinflation Tread Wear
- Canter or Overinflation Tread Wear
- Cross or Toe Tread Wear
- Side or Camber Wear
- Cornering Tread Wear
- Heel and Toe Tread Wear
- Cupped or Scalloped Type Tire Wear
- Maintenance and Adjustments
- Demounting and Mounting Tubeless Tires
- Wheel and Tire Balance
- Specifications
- General Specifications
Group 4 - Propeller Shaft & Differential
- 4A - Propeller Shaft & Central Joint
- Description and Operation
- Propeller Shaft and Central Joint
- Major Repair
- Propeller Shaft Removal and Installation
- Removal
- Installation
- Disassembly and Assembly of the Central Joint
- Disassembly of Central Joint
- Assembly of Central Joint
- Specifications
- Tightening Specifications
- 4B - Rear Axle
- Description and Operation
- Rear Axle Description
- Diagnosis
- Rear Axle Trouble Diagnosis
- Major Repair
- Removal and Installation of Rear Axle Assembly
- Removal
- Installation
- Removal and Installation of Axle Shaft Assembly
- Removal
- Installation
- Disassembly and Assembly of the Differential
- Removal and Disassembly of Differential Case
- Removal and Disassembly of Drive Pinion
- Assembly and Installation of Drive Pinion
- Assembly and Installation of Differential Case (Opel 1900 and Manta)
- Assembly and Installation of Differential Case (GT)
- Specifications
- General Specifications
- Axle Ratios
- Adjusting end Fitting Specificaitons
- Torque Specifications
Group 5 - Brakes
- 5A - Power Brake Booster & Master Cylinder
- Description and Operation
- Power Brake Booster
- Master Cylinder
- Vacuum Control Valve
- Diagnosis
- Power Brake Unit Trouble Diagnosis
- Maintenance and Adjustments
- Checking Brake Booster Operation
- Brake Booster Filter Service
- Vacuum Control Valve Service
- Major Repair
- Brake Booster Removal and Installation
- Removal
- Installation
- Master Cylinder Overhaul - GT
- Removal of Master Cylinder
- Disassembly
- Cleaning and Checking
- Assembly
- Installation
- Master Cylinder Overhaul - Opel 1900 & Manta
- Removal of Master Cylinder
- Disassembly
- Cleaning and Checking
- Assembly
- Installation
- Specification
- General Specifications
- 5B - Disc Brakes
- Description and Operation
- Description
- Operation
- Diagnosis
- Disc Brake Trouble Diagnosis
- Maintenance and Adjustments
- Disc Brake Maintenance
- Checking Brake Fluid Level
- Friction Pad Adjustment
- Lubricating Front Wheel Bearings
- Checking Disc Brake Friction Pads for Wear
- Removal and Installation of Friction Pads
- Checking Brake Disc for Lateral Runout
- Major Repair
- Removing and Installing Brake Caliper
- Removing and Installing Brake Disc
- Removing and Installing Brake Disc Shield
- Removal
- Installation
- Disassembly and Assembly of Brake Caliper
- Specifications
- Disc Brake Specifications
- General Specifications
- Torque Specifications
- 5C - Drum Brakes
- Description and Operation
- Description of Brake Mechanism
- Wheel Brake Assemblies
- Parking Brake Control System
- Service Brake Control System - Standard Brakes
- Operation of Hydraulic Service Brake
- Diagnosis
- Brake Trouble Diagnosis Chart
- Maintenance and Adjustments
- Brake Adjustments
- Primary Checks
- Pedal Height Adjustment
- Adjustments at Wheels
- Parking Brake Adjustment
- Filling Brake Master Cylinder Reservoir
- Bleeding Brake Hydraulic System
- Sequence for Bleeding Wheel Cylinders or Calipers
- Bleeding Wheel Cylinder or Caliper
- Flushing Brake Hydraulic System
- Major Repair
- Replace or Reline Brake Shoes (Drum Brakes)
- Removal and Inspection
- Relining Brake Shoes
- Installation and Adjustment
- Inspecting and Reconditioning Brake Drums
- Cracked, Scored or Grooved Drum
- Out-of-Round Drum
- Turning Brake Drums
- Brake Wheel Cylinder Overhaul
- Replacing Brake Pipes
- Specifications
- Brake Specifications
- Torque Specifications
- General Specifications
Group 6 - Engine
- 6A - Engine Mechanical & Mounts
- Description and Operation
- Engine Construction
- Engine Usage
- Engine Construction
- Lubrication System and Oil Pump
- Diagnosis
- Excessive Oil Consumption
- Noisy Valves and Lifters
- Maintenance and Adjustments
- Valve Lifter Adjustment
- Major Repair
- Engine Assembly Removal and Installation
- Removal (Opel 1900 & Manta)
- Removal (GT)
- Installation (Opel 1900 & Manta)
- Installation (GT)
- Engine Oil Pan Removal and Installation
- Removal (Opel 1900 & Manta)
- Installation (Opel 1900 & Manta)
- Removal (GT)
- Installation (GT)
- Intake and Exhaust Manifold Removal and Installation
- Removal
- Installation
- Cylinder Head Removal and Installation
- Removal
- Installation
- Reconditioning Valves and Guides
- Replacing Rocker Arm Studs
- Valve Lifter Service
- Connecting Rod Bearings
- Inspection of Connecting Rod Bearings and Crankshaft Journals
- Checking Clearance and Selecting Replacement Connecting Rod Bearings
- Crankshaft Bearings and Seals
- Replacement of Crankshaft Bearings
- Installation of Rear Bearing Oil Seals (Engine in Vehicle)
- Pistons, Rings and Connecting Rods
- Removal and Disassembly of Piston and Rod Assemblies
- Inspection of Cylinder Bores
- Visual Inspection of Pistons, Rings, and Pins
- Fiting Pistons to Cylinders
- Assembly of Piston and Connecting Rod
- Timing Chain Cover and Timing Chain
- Timing Chain Cover Removal
- Timing Chain Cover and Timing Chain Installation
- Replacing Timing Cover Oil Seal (Engine Installed)
- Replacing Distributor Drive Gear On Crankshaft
- Camshaft
- Removal
- Installation
- Oil Pump Cover and Gears
- Checking Oil Pump Relief Valve for Proper Functioning
- Removal and Inspection of Oil Pump Pipe and Screen Assembly
- Installation of Oil Pump and Screen Assembly
- Specifications
- Bolt Torque Specifications
- General Specifications
- Engine Dimensions and Fits
- 6B - Cooling System
- Description and Operation
- Cooling System and Water Pump
- Maintenance and Adjustments
- Checking and Filling Cooling System
- Draining and Flushing Cooling System
- Major Repair
- Water Pump Repairs
- Water Pump Removal
- Water Pump Installation
- Radiator Removal and Installation
- Removal
- Installation
- Specifications
- 1973 Cooling System Capacities
- 6C - Fuel System
- Description and Operation
- Fuel Pump
- Evaporation Control System
- Fuel Filter
- Maintenance and Adjustments
- Cleaning Fuel Pump Strainer
- Evaporation Control System
- Major Repair
- Fuel Tank Opel 1900 and Manta
- Removal
- Installation
- Fuel Tank GT
- Removal
- Installation
- Fuel Lines & Fuel Gauge Tank Units
- Cleaning Fuel Tank
- Specifications
- 6D - Exhaust Systems
- Major Repair
- Exhaust System (All Models)
- Removal
- Installation
- Specifications
- Torque Specificatoins
- 6E - Carburetor & Throttle Linkage
- Description and Operation
- Carburetor
- Choke System
- Idle and Part Throttle System
- Main Metering Jet System
- Primary to Secondary Transfer System
- Full Throttle Enrichment System
- Acceleration System
- Float Bowl Ventilation
- Diagnosis
- Carburetor
- Maintenance and Adjustments
- Idle Speed Adjustment
- Basic Idle Adjustment
- Fast Idle Speed Adjustment
- Carburetor Linkage Adjustment
- GT Series
- Opel 1900 and Manta Series
- Major Repair
- Remove and Install Carburetor
- Throttle Linkage Removal
- Removal
- Installation
- Overhaul Carburetor
- Disassembly
- Specifications
- General Specifications
- 6F - Emission Control Systems
- Description and Operation
- Opel Emission Control System (O.E.C.S.)
- Exhaust Gas Recirculation System
- Diagnosis
- Testing Thermo Air Cleaner Operation
- Vacuum Motor Check
- Sensor Check
- Quick Check of System
- Thermometer Check of Sensor
- Exhaust Gas Recirulation System
- Testing
- Maintenance and Adjustments
- Exhaust Gas Recirculation System
- Cleaning
- Major Repair
- Removal and Replacement OECS Units
- R and R Vacuum Motor
- R and R Air Cleaner Sensor
- Specifications
- Emission Control System Specifications
- 6G - Tune-up
- Description and Operation
- Purpose of Tune-Up
- Maintenance and Adjustments
- Engine Tune-up Operations
- Compression
- Compression Pressure Limit Chart
- Spark Plugs
- Secondary Ignition System
- Distributor Contact Points
- Carburetor
- Air Cleaner
- Fan Belt
- Cooling System
- Engine Lubrication System
- Battery
- Valve Lifter Adjustment
- Engine Tune-Up Instrument Checks
- Idle Speed and Mixture Adjustments
- Specifications
- Tune-Up Specifications and Adjustments
- Voltage Regulator
- Ignition Coil
- Distributor
- Spark Plugs
- Valve Lifter Adjustment
- Ignition Timing
Group 7 - Transmission
- 7A - Clutch
- Description and Operation
- Clutch Pedal Mechanism
- GT Only
- Opel 1900 and Manta
- Clutch Mechanism
- Diagnosis
- Clutch Trouble Diagnosis
- Maintenance and Adjustments
- Clutch Lash Adjustment
- GT
- Opel 1900 and Manta
- Clutch Control Cable Adjustment (Only on Installation of a New Clutch Disc or Bowden Control Wire)
- GT
- Opel 1900 and Manta
- Major Repair
- Clutch Removal and Installation
- Remove Clutch
- Inspection of Clutch
- Installation of Clutch
- Clutch Control Cable Removal and Installation
- Removal
- Installation
- Specifications
- General Specifications
- Bolt Tightening Specifications
- 7B - Manual Transmission
- Description and Operation
- Power Flow
- Neutral Position
- First Speed
- Second Speed
- Third Speed
- Fourth Speed
- Reverse Speed
- Diagnosis
- Manual Transmission Diagnosis
- Maintenance and Adjustments
- Adjusting Reverse Gearshift Blocker
- Servicing Gearshift Lever
- Removal
- Installation
- Replacing Bowden Control Wire in Gearshift Lever
- Replacing Gearshift Lever Bellows
- Replacing Rubber Dampening Parts in Gearshift Lever
- Major Repair
- Transmission Removal
- Installation of Transmission with Engine in Car
- Removing and Installing Speedo Driven Gear (with Transmission Removed)
- Removing Speedo Driven Gear Assembly
- Installation of Speedo Driven Gear Assembly
- Replacing Bushing in Selector Level (Transmission and Gearshift Linkage Removed)
- Removal
- Installation
- Transmission Disassembly
- Removing Shifter Shaft
- Removing Selector Lever
- Removing Transmission Case Cover
- Removing Countergear
- Removing Selector Shaft and Intermediate Levers
- Removing First and Second Gear Shifter Shaft, Yoke, and Cam
- Removing Main Drive Gear ad Mainshaft Assembly
- Removing Third and Fourth Gear Shifter Shaft
- Removing Reverse Gear Shifter and Reverse Idler Gear
- Disassembling Mainshaft Assembly
- Transmission Reassembly
- Assembling Mainshaft
- Installing Reverse Idler Gera and Reverse Gear Shifter Shaft
- Installing Mainshaft Assembly and Main Drive Gear
- Installing First and Second Gear Shifter Shaft
- Installing Selector Shaft
- Installing Reverse Speed Shifter Intermediate Lever and Interlock Balls, Springs, and Plugs
- Installing Countershaft Gear Unit
- Installing Transmission Case Extension Housing
- Installing Gearshift Interlock Ball and Gearshift Thrust Spring
- Installing Transmission Case Cover
- Installing Gearshift Linkages
- Specifications
- General Specifications
- Torque Specifications
- 7C - Automatic Transmission
- Description and Operation
- Description
- Principles of Operation
- Torque Converter
- Planetary Gears
- Disc Clutch
- Sprag Clutch
- Band
- Component Operation and Location
- Mechanical Operation
- Hydraulic Control Units and Valves
- Main Pressure Regulator Valve
- Modulator Valve and Vacuum Modulator
- Detent Pressure Regulator Valve
- 1-2 Accumulator Valve
- Governor
- Manual Valve
- Detent Valve
- 1 2 Shift Valve
- 2 3 Shift Valve and 3 2 Control Valve
- Manual Low and Reverse Control Valve
- Boost Control Valve
- Low Speed Downshift Timing Valve
- High Speed Downshift Timing Valve
- Second Clutch Orifice Valve
- 1-2 Accumulator
- Low Servo
- Hydraulic Operation
- Diagnosis
- Sequence
- Checking Procedures
- External Oil Leaks
- Determining Source of Oil Leak
- Case Porosity Repair
- Automatic Transmission Trouble Diagnosis Chart
- Hyrdaulic Pressure Check Shift Points
- Maintenance and Adjustments
- Detent Cable Replacement and Adjustment
- Removal
- Installation
- Adjustment
- Servicing Selector Lever
- Major Repair
- Removal and Installation of Automatic Transmission
- Removal (Opel 1900 & Manta)
- Installation (Opel 1900 & Manta)
- Removal (GT)
- Installation (GT)
- Disassembly, Inspection and Reassembly
- Transmission Installation into Holding Fixture
- Converter Housing Oil Seal
- Removal of Oil Pan
- Removal of Valve Body
- Removal of Valve Body
- Removal of Servo Piston
- Removal of Selector Lever and Shift
- Removal of Modulator Assembly
- Removal of Detent Valve Assembly
- Removal of Extension Housing
- Removal of Speedometer Drive Gear, Governor Body and Governor Hub
- Removal of Converter Housing, Oil Pump, Reverse and Second Clutch Assembly
- Removal of Third Clutch Assembly, Panetary Carrier Assembly, Reaction Sun Gear and Drum Assembly and Low Band
- Disassembly, Inspection and Reassembly of Converter Housing, Oil Pump and Reverse Clutch
- Disassembly, Inspection and Reassembly of Second Clutch
- Disassembly, Inspection and Reassembly of Third Clutch
- Disassembly, Inspection and Reassembly of Planetary Carrier
- Disassembly, Inspection and Reassembly of Reaction Sun Gear and Drum
- Disassembly, Inspection and Reassembly of Governor Body
- Disassembly, Inspection and Reassembly of Governor Hub
- Disassembly, Inspection and Reassembly of Servo Piston
- Disassembly, Inspection and Reassembly of Valve Body
- Disassembly, Inspection and Reassembly of Case
- Installation of Selection Lever and Shaft
- Installation of Low Band
- Installation of Output Shaft and Planetary Carrier
- Installation of Reverse Clutch
- Determining Selective Washer Size
- Installation of Converter Housing, Oil Pump and Reverse Clutch Assembly
- Installation of Governor Assembly
- Installation of Extension Housing
- Installation of Speedometer Driven Gear
- Installation of Detent Valve, Modulator Valve, Modulator Assembly
- Installation and Adjustment of Servo
- Installation of Valve Body
- Installation of Oil Pan and Gasket
- Torque Converter
- Specifications
- General Specifications
- Opel Three-Speed Automatic Transmission Fluid Recommendation
- Opel Three-Speed Automatic Transmission Towing Instructions
- Rocking Car
- Special Tools
Group 8 - Hood, Fenders, & Grille
- 8A - Hood, Fenders, & Grille
- Description and Operation
- GT Headlamp Mechanism
- Maintenance and Adjustments
- Adjustment of Headlamp Mechanism
- Major Repair
- Removal and Installation of Hood
- Removal and Installation of Fender (Opel 1900 & Manta)
- Removal and Installation of Headlamp Covering (Opel 1900 & Manta)
- Removal
- Installation
- Removal and Installation of Headlamp Cable Assembly
- Removal
- Installation
- Removal and Installation of Radiator Grille (GT)
- Removal
- Installation
- Removal and Installation of Radiator Grille Extensions (GT)
- Removal
- Installation
- Removal and Installation of Radiator Grille (Opel 1900 & Manta)
- Removal (Model 57)
- Installation (Model 57)
- Removal (Models 51, 53, and 54)
Group 9 - Accessories
- 9A - Heater System
- GT
- Description and Operation
- Flow-through Ventilation System
- Heater System Description
- Heater System Operation
- Diagnosis
- Heater System Trouble Diagnosis
- Maintenance and Adjustments
- Control Cable Adjustment
- Major Repair
- Removal and Installation Instrument Panel Fresh Air Outlet
- Removal
- Installation
- Removal and Installation Kick Panel Fresh Air Outlet
- Removal
- Installation
- Removal and Installation Blow Switch
- Removal
- Installation
- Removal and Installation Heater
- Removal
- Installation
- Removal and Installation Defroster Outlet
- Removal
- Installation
- Removal and Installation Heater Valve
- Removal
- Installation
- Specifications
- Opel 1900 & Manta
- Description and Operation
- Heater System
- Function of the Heater and Ventilation System
- Diagnosis
- Heater System Trouble Diagnosis
- Maintenance and Adjustments
- Control Cable Adjustment
- Major Repair
- Removing and Installing Heater Housing
- Removal
- Installation
- Removing and Installing Defroster Outlets
- Removal
- Installation
- Removal and Installation of Heater Control Housing
- Removal
- Installation
- Removal and Installation of Heater Motor
- Removal
- Installation
- Specifications
- 9B - Refrigerant Components
- All Models
- Description and Operation
- Fundamental Principles of Refrigeration
- Transfer of Heat
- Measurement of Heat
- Ice vs. Water for Cooling
- Latent Heat
- Refrigerant 12
- Re-Using Our R12
- Use of Pressure in Refrigeration
- Basic Refrigerator Operation
- Basic Air Conditioner
- Main Units of the System
- Pressure and Flow
- Controlling Pressure and Flow
- Thermostatic Expansion Valve
- To Sum Up
- Method of Temperature Control
- Thermostatic Switch
- Refrigerants
- Pressure Temperature Relationship of R-12
- Air Conditioning
- Basic Refrigerant Cycle
- Chemical Instability and Refrigerating System Failures
- Chemical Ingredients of an Automotive Air Conditioning System
- Metals
- Refrigerant
- Oil
- Desiccants (Dehydrating Agent)
- Maintaining Chemical Stability in the Refrigeration System
- The Primary Causes of System Failures
- Leaks
- High Temperature and Pressure
- Air in the System
- Poor Connections
- Restrictions
- Dirt
- Corrosion
- Moisture
- You Should Know and Remember...
- Description of Air Contitioning Components
- Compressor
- Receiver Dehydrator
- Expansion Valve
- Evaporator
- Diagnosis
- General Information
- Compressor
- Condenser
- Receiver-Dehydrator
- Expansion Valve
- Evaporator
- Refrigerant Line Restrictions
- Use of Receiver-Dehydrator Sight Glass for Diagnosis
- Leak Testing System
- Functional Testing System
- Heater-Air Conditioner Refrigerant Circuit Trouble Diagnosis Guide
- Maintenance and Adjustments
- General Service Information and Safety Precautions
- General Information
- Safety Precautions
- Charging and Discharging System
- Discharging the System
- Evacuating the System
- Preparations for Evacuating Complete System
- Evacuating Complete System
- Charging the System
- Refrigerant Drum Method
- Disposable Can Method
- Charging System Method
- Installing J-8393-02
- Filling Charging Cylinder
- Charging the System Using J-8393-02
- Adding Refrigerant
•    Refrigerant Dum Method
•    Disposable Can Method
- Adding Oil to the System (Major Overhaul)
- Flushing the System
- Major Repair
- Removal and Installation of Compressor - Opel 1900 & Manta
- Removal
- Installation
- Removal and Installation of Receiver-Dehydrator - Opel 1900 & Manta
- Removal
- Installation
- Removal and Installation of Evaporator and Expansion Valve - Opel 1900 & Manta
- Removal
- Installation
- Removal and Installation of Condenser Assembly - Opel 1900 & Manta
- Removal
- Installation
- Removal and Installation of Compressor - GT
- Removal
- Installation
- Removal and Installation of Receiver-Dehydrator Assembly - GT
- Removal
- Installation
- Removal and Installation of Evaporator and Expansion Valve - GT
- Removal
- Installation
- Removal and Installation of Condenser Receiver-Dehydrator Assembly - GT
- Removal
- Installation
- Disassembly and Reassembly of Clutch Drive Plate and Shaft Seal
- Disassembly
- Reassembly
- Disassembly of Pulley Assembly, and Coil and Housing Assembly
- Disassembly
- Reassembly
- Disassembly and Reassembly of Internal Parts of Compressor and Leak Testing Compressor
- Disassembly of Rear Head, Oil Pump, Rear Discharge Valve Plate, and Rear Suction Valve Reed Disc
- Removing Cylinder Assembly, and Disassembly of Front Suction Valve Reed Disc, Front Discharge Valve Plate, and Front Head
- Disassembly of Cylinder Assembly
- Partial Reassembly of Cylinder Assembly, and Gaging of Piston Play and Shaft End Play
- Thrust Race Table
- Final Reassembly of Cylinder Assembly
- Reassembly of Front Suction Valve Reed Disc, Front Discharge Valve Plate, Front Head, and Installing of Cylinder Assembly
- Reassembly of Rear Suction Valve Reed Disc, Rear Discharge Valve Plate, Oil Pump and Rear Head
- Leak Testing Compressor
- Specifications
- Tightening Specifications
- Compressor Specifications
- General Specifications
- Functional Test Prodcedures
- Functional Test - Opel 1900 & Manta
- Functional Test - GT
- Opel 1900 & Manta
- Description and Operation
- General Description of System
- Operaiton of Controls
- Air Knob
- Temp Knob
- Diagnosis
- Trouble Diagnosis Guide
- Insufficient Cooling
- Maintenance and Adjustments
- Adjustments of Thermostatic Switch
- Checking for Proper Operation
- Adjusting Switch
- Major Repair
- Removal and Installation of Blower Switch
- Removal
- Installation
- Removal and Installation of Temperature Control Switch
- Removal
- Installation
- Removal and Installation of Resistor Assembly
- Removal
- Installation
- Removal and Installation of Blower Motor Assembly
- Removal
- Installation
- Specifications
- GT
- Description and Operation
- General Description of System
- Controls
- Air Knob
- Temp Knob
- Diagnosis
- Trouble Diagnosis Guide
- Insufficient Cooling
- Maintenance and Adjustments
- Adjustment of Thermostatic Switch
- Checking for Proper Operation
- Adjusting Switch
- Major Repair
- Removal and Installation of Vacuum Switch
- Removal
- Installation
- Removal and Installation of Blower Switch
- Removal
- Installation
- Removal and Installation of Temparature Control Switch
- Removal
- Installation
- Removal and Installation of Resistor Assembly
- Removal
- Installation
- Removal and Installation of Blower Motor Assembly
- Removal
- Installation
- Specifications
- 9C - Radio
- GT
- Diagnosis
- Radio Trouble Diagnosis
- Radio Is Inoperative
- Radio Reception Is Weak
- Radio Is Noisy
- Maintenance and Adjustments
- Antenna Trimmer Adjustment
- Major Repair
- Removing and Installing Radio
- Removal
- Installation
- Opel 1900 & Manta
- Diagnosis
- Radio Trouble Diagnosis
- Radio Is Inoperative
- Radio Reception Is Weak
- Radio Is Noisy
- Maintenance and Adjustments
- Antenna Trimmer Adjustment
- Major Repair
- Removing and Installing Radio
- Removal
- Installation
- Removal and Installation of Antenna
- Removal
- Installation
•    Index
A
- Air Conditioning
- Refrigerant Components
- Opel 1900 & Manta - In Car Components
- GT - In Car Components
- Alignment
- Opel 1900 & Manta
- GT - Opel
- Alternator
- Description
- Specifications
- Overhaul
- Removal and Installation
- Testing
- Wiring Diagrams
- Manta
- Opel 1900
- GT
- AM Radio - GT
- AM Radio - Opel 1900 & Manta
- Antenna, Installation
- Antenna Trimmer
- Assembly of Transmission from Major Units
- Manual
- 3 Speed Automatic
- Axle, Rear, Disassembly
B
- Balance, Wheel and Tire
- Ball Joint
- Upper
- Lower
- Battery
- Specifications
- Testing
- Charging
- Trouble Diagnosis
- Battery Test 421
- Belt Tensions
- Blower and Air Inlet Assembly,
- Removal and Installation
- Opel 1900 & Manta
- GT
- Body
- Name Plate
- Style Numbers
- Windows and Weatherstrips
- Doors
- Interior Trim and Headlining
- Seats
- Roof & Sunroof - Opel 1900 & Manta
- Bolt Torque Specifications
- Engine
- Transmission, Manual
- 3 Speed Automatic
- Clutch
- Body
- Brakes
- Brake Drums, Shoes & Linings
- Hydraulic Wheel Cylinder
- Hydraulic Master Cylinder
- Parking Brake Cables
- Standard Brakes
- Disc Brakes
- Brake Booster and Vacuum Control Valve
- Bumpers, Front and Rear
C
- Camshaft, 1.9L Engine
- Car Model Identification
- Carburetor
- Trouble Diagnosis
- Description
- Overhaul
- Adjust
- Removal & Installation
- Specifications
- Charging System
- Description
- Specifications
- Testing
- Wiring Diagrams
- Manta
- Opel 1900
- GT
- Chart Lubrication
- Chassis Springs, Front
- Clutch, Second-Automatic Transmission
- Clutch Adjustment
- Control Arm Front
- Upper
- Lower
- Converter Checking Procedure
- Coolant Flow
- 4 Speed Manual Transmission
- Cranking System - See Starting System
- Crankshaft
- Cylinder Head
D
- Description
- 3-Speed Automatic
- 4-Speed Manual
- Clutch
- Detent Cable Adjustment
- Differential
- Directional Signal Switch
- Repair Opel 1900 & Manta
- Repair GT
- Disassembly of 4-Speed Manual Transmission
- Distributor
- Specifications
- Point Replacement
E
- Electrically Heated Rear Window
- Engine
- General Description
- Cooling System
- Lubrication System
- Trouble Diagnosis
- Exhaust Manifold
- Exhaust System
- Removal and Installation
- External Oil Leaks,
- 3-Speed Automatic
F
- Fast Idle Adjustment
- Filter - Engine Oil
- Fluid Checking Procedure Transmission
- Opel 3-Speed Automatic
- Frame - Opel 1900 & Manta
- Frame - GT
- Servo
- Opel 3-Speed Automatic
- Front Suspension
- Opel 1900 & Manta
- GT
- Front Wheel Alignment
- Front Wheel Bearing Adjustment
- All Series
- Fuel Gauge
- Trouble Diagnosis
- Opel 1900 & Manta
- GT
- Fuel Pump Operation
- Fuel System
- Fuel Tank (Opel 1900 & Manta)
- Fuel Lines (Opel 1900 & Manta)
- Fuel Tank (GT)
- Fuel Gauge Tank Unit (GT)
- Fuel Lines (GT)
- Fuel Tank Removal and Installation
- Cleaning Tank
- Function of Valve and Hydraulic Control Units
- Opel 3-Speed Automatic
- Fuse Chart
- Fusible Links
G
- Gas Tank See Fuel Tank
- General Specifications
- Engine
- Opel 3-Speed Automatic
- Manual
- Clutch
- Body
- Governor Drive Gear
- Opel 3-Speed Automatic
- Grille
- Opel 1900 & Manta
- GT
H
- Hazard Warning Flasher
- Headlamp Aiming
- Headlamp Switch
- Opel 1900 & Manta
- Headlamp Mechanism GT
- Heater System Opel 1900 & Manta
- Trouble Diagnosis
- Description and Operation
- Adjustments and Minor Service
- Removal and Installation
- Specifications
- Heater System GT
- Trouble Diagnosis
- Description and Operation
- Adjustments and Minor Service
- Removal and Installation
- Specifications
- Horn
- Operation
- Hydraulic Operation
- Opel 3-Speed Automatic
I
- Identification Number Vehicle
- Idle Adjustment
- Inflation Pressures, Tires
- Ignition Coil
- Specifications
- Identification, Engine
- Ignition System
- Timing
- Instrument Panel Parts Removal
- Opel 1900 & Manta
- GT
- Intake Manifold, 1.9L Engine
J
- Joint, Ball
- Upper
- Lower
K
- Keys and Locks
L
- Low Servo Cover
- Lubrication
- Engine Oil Change Interval
- Oil Viscosity Chart
- Fluid Capacities
- Lubrication System, Engine
M
- Mainshaft Assembly 4-Speed
- Manual Transmission
- Manifold
- Intake
- Exhaust
- Master Cylinder, Brake
- Model Designation (Body Style)
- Mountings, Engine, GT
- Opel 1900 & Manta
N
O
- Oil Change Interval
- Oil Filter, Engine
- Oil Flow Circuits, Automatic Transmission
- Oil Pan, Engine
- Oil Pump, Engine
- Oil Pump, Transmission
- Oil Recommendations, Engine
- Oil Strainer, Transmission
- Oil Viscosity Chart
- Opel Emission Control System (OECS)
- Specifications
- Service Procedures
- Trouble Diagnosis
P
- Parking Brake
- Piston, Pin Rings
- Planetary Gear Set
- Power Unit Brake
- Propeller Shaft
- Pump, Oil Engine
Q
R
- Radiator
- Radiator All Models
- Radio
- Antenna Trimmer Adjustment (GT)
- Antenna Trimmer Adjustment (Opel 1900 & Manta)
- Removal and Installation (Opel 1900 & Manta)
- Removal and Installation (GT)
- Trouble Diagnosis (GT)
- Trouble Diagnosis (Opel 1900 & Manta)
- Reverse Clutch
- Rings, Pistons, 1.9L Engine
- Rocker Arm Assembly, 1.9L Engine
S
- Sequence for Transmission Diagnosis
- Service Procedure Clutch
- Shift Linkage Adjustments
- 4-Speed Manual
- 3-Speed Automatic
- Shock Absorber, Rear
- All Series
- Spark Plug
- Specifications
- Clean & Adjust
- Installation
- Wires
- Specifications
- Engine
- Front Wheel Alignment
- Speedometer Installation
- Opel 1900 & Manta
- GT
- Spring
- Rear Suspension - All
- Front Suspension
- Opel 1900 & Manta
- GT
- Starting Motor
- Description
- Specifications
- Repairs
- Removal
- Steering Column
- Service Procedure - Opel 1900 & Manta
- Service Procedure - GT
- Steering Gear Adjustment
- Steering Gear Disassembly and Reassembly
- Steering Gear Removal and Installation
- Steering Linkage
- Suspension
- Front
- Rear
T
- Throttle Linkage Adjustment
- Timing Chain Cover
- Timing Chain and Sprocket
- Tires
- Inflation
- Rotation
- Sizes
- Track Rod
- Transmission Oil Pan
- Automatic Transmission
- Transmission Reassembly, 4-Speed Manual
- Transmission Removal and Installation
- 4-Speed Manual
- Removal
- Installation
- Automatic
- Tune-Up Procedure
- Torque Specifications, Engine
- Turn Signal See Directional Signal
U
- Universal Joints
V
- Vacuum Modulator
- Valve Body - Transmission
- Valve and Seat Reconditioning - Engine
W
- Water Pump, Engine
- Wheels
- Wheel Alignment
- Wheel Bearing, Adjustment
- Windshield Wiper and Washer
- Trouble Diagnosis
- Description and Operation
- Removal and Installation
- Specifications
- Wiring Diagrams
- Opel 1900
- Manta
- GT
•    List of Figures
Group 0
- 0A-1 1973 Keys
- 0A-2 Federal Certification Label Location
- 0A-3 Model Identification Plate
- 0A-4 General Information
- 0A-5 Paint and Vinyl Top Color Chart
- 0B-1 Vehicle Lifting Points
- 0C-1 1973 Lubrication Chart
- 0C-2 1973 Maintenance Schedule
- 0C-3 Oil Viscosity Chart
- 0C-4 Engine Oil Dipstick
- 0C-5 Brake Master Cylinder
- 0C-6 Tire Rotation Methods
- 0C-7 GT Clutch Lash
- 0C-8 Automatic Transmission Dipstick
Group 1
- 1A-1 Battery Cable Test Connections
- 1A-2 Battery Filler Well
- 1A-3 Battery Tester-Charger
- 1A-4 Specific Gravity Temperature Correction Scale
- 1A-5 Fusible Links
- 1B-3 Cranking Motor in Vise
- 1B-4 Removing Field Frame
- 1B-5 Driving Retaining Ring Back
- 1B-6 Turning Down Commutator
- 1B-7 Testing Armature for Grounds
- 1B-8 Checking Field Coils for Ground
- 1B-9 Removing Pole Shoes
- 1B-10 Checking Positive Brush Holder for Grounds
- 1B-11 Removing Rivet
- 1B-12 Negative Brish Holder Installation Tool
- 1B-13 Brush Holder and Rivet Installed on Tool
- 1B-14 Riveting Brush Holder to Frame
- 1B-15 Installing New Bushings
- 1B-16 Pinion Stop Retainer and Snap Ring Installation
- 1B-17 Applying Sealer to Starter
- 1C-1 Ignition Distributor
- 1C-2 Ignition Distributor With Hood Installed
- 1C-3 Rotor Position for Firing No. 1 Cylinder
- 1C-4 Ignition Timing Marks
- 1C-5 Checking Ignition Wire Resistance
- 1C-6 Distributor Installation
- 1C-7 Aligning Shaft Cutout with Notch
- 1C-8 Removing Distributor
- 1C-9 Removing Retaining Clips
- 1C-10 Removing Retaining Ring
- 1C-11 Removing Breaker Plate
- 1C-12 Disassembling Breaker Plate
- 1C-13 Lubricating Centrifugal Mechanism
- 1C-14 Lubricating Upper Distributor
- 1C-15 Lubricating Control Rod Eye
- 1C-16 Reinstalling Nipples
- 1C-17 Oil Pump Slot
- 1C-18 Shaft Position for Starting Installation
- 1D-1 Alternator Installed
- 1D-2 Voltage Regulator
- 1D-3 Charging Circuit Diagram
- 1D-4 Connecting Ammeter Leads
- 1D-5 Alternator Output Check
- 1D-6 Removing Alternator Pulley
- 1D-7 Removing Drive End Frame and Rotor Assembly
- 1D-8 Drive End Frame and Rotor Assembly
- 1D-9 Removing Drive End Frame Bearing
- 1D-10 Removing Rear Bearing
- 1D-11 Removing Positive Diode Support
- 1D-12 Disconnecting Brush Connector
- 1D-13 Removing Brush Holder
- 1D-14 Unsoldering Connections
- 1D-15 Soldering New Brushes
- 1D-16 Brush Wire Installation
- 1D-17 Checking Rotor for Ground
- 1D-18 Checking Rotor for Short
- 1D-19 Checking Stator for Ground
- 1D-20 Checking Stator for Short
- 1D-21 Positive and Negative Diodes
- 1D-22 Removing Diode
- 1D-23 Removing Diode
- 1D-24 Installing Diode
- 1D-25 Installing Diode
- 1D-26 Alternator Installation
- 1D-27 Alternator - Exploded View
- 1E-1 Crank Arm Retaining Nut
- 1E-2 Connecting Rod Retaining Clips
- 1E-3 Wiper Blades in Park Position
- 1E-4 Removing Wiper Arms - GT
- 1E-5 Removing Screws from Left Deflector Panel
- 1E-6 Removing Screws form Center Deflector Panel
- 1E-7 Removing Left Panel, Motor and Linkage
- 1E-8 Wiper Motor Attaching Screws
- 1E-9 Removing Motor Housing Attaching Screws
- 1E-10 Transmission and Armature Removed form Motor Housing
- 1E-11 Remove Transmission Housing Cover Screws
- 1E-12 Remove Driven Gear
- 1E-13 Cut Off Positive Brush Leads
- 1E-14 Remove Negative Brush Retaining Screw
- 1E-15 Insert Ball into Driven Gear
- 1E-16 Install Transmission Housing Cover
- 1E-17 Solder Positive Brush Lead to Brush Holder
- 1E-18 Adjusting Armature End Play
- 1E-19 Adjusting Driven Gear End Play
- 1F-1 Removing Headlight Switch
- 1F-2 Removal of Fog Light or Heated Rear Glass Switch
- 1F-3 Removing Headlight Retainer - Models 51-53-54
- 1F-4 Headlight Assembly - Models 57-57R
- 1F-5 Remove Parking Light Housing
- 1F-6 Tail Light Housing Attaching Nuts Models 51-53
- 1F-7 Removing Tail Light Lens Models 51-53
- 1F-8 Removing Tail Light Housing Model 54
- 1F-9 Tail Light Housing Attaching Nuts Models 57-57R
- 1F-10 Removing Rear Side Marker Lamp
- 1F-11 Removing Courtesy Light
- 1F-12 Courtesy Light Wire Connections
- 1F-13 Removing Parking Light Lens
- 1F-14 Removal Front Directional Lamp Lens
- 1F-15 Removing Headlamp Shield
- 1F-16 Removing Headlight Attaching Screws
- 1F-17 Rear Directional Signal, Stop, and Tail Lamp
- 1F-18 Side Marker Light Location
- 1F-19 Removing License Plate Light
- 1F-20 Removal of Back-Up Light
- 1F-21 Light Switch Positions
- 1G-1 Directional Signal Position for Headlamp Operation
- 1G-2 Horn Button and Contact
- 1H-1 1900 Instrument Arrangement
- 1H-2 GT Instrument and Switch Arrangement
- 1H-3 Removing Headlight Switch Knob
- 1H-4 Removing Plugs
- 1H-5 Removing Cluster Screws
- 1H-6 Lower Housing Attaching Screws
- 1H-7 Disconnecting Cluster Wires
- 1H-8 Removing Windshield Wiper Switch
- 1H-9 Removing Instrument Cluster Bulbs
- 1H-10 Removing Right Access Cover and Screw
- 1H-11 Removing Left Access Cover and Screw
- 1H-12 Flasher Unit Installed
- 1H-13 Steering Column Attaching Bolts
- 1H-14 Instrument Cluster Screws
- 1H-15 Removing Instrument Cluster Assembly
- 1H-16 Disconnecting Radio Wires
- 1H-17 Removing Switches
- 1I-1 Voltage Stabilizer
- 1I-2 Removing Instrument Cluster Lens
- 1I-3 Speedometer Attaching Screws
- 1I-4 Removing Electric Clock or Tachometer
- 1I-5 Removing Four Instrument Attaching Screws
- 1I-6 Temperature Sending Unit
- 1I-7 Oil Pressure Sending Unit
- 1I-8 Rear View of Speedometer
- 1I-9 Rear View of Tachometer
- 1I-10 Rear View of Temperature Indicator and Fuel Gauge Dash Unit
- 1I-11 Rear View of Electrical Clock
- 1I-12 Rear View of Ammeter and Oil Pressure Gauge
- 1J-1 Windshield Wiper and Horn - Opel 1900 & Manta
- 1J-2 Windshield Wiper and Horn - Rallye
- 1J-3 Windshield Wiper and Horn - GT
- 1J-4 Turn Signal and Hazard Flasher - Opel 1900 & Manta
- 1J-5 Turn Signal and Hazard Flasher - GT
- 1J-6 Oil, Fuel, Temp, Tach, Stop and Brake Warning Light - GT
- 1J-7 Blower, Lighter and Backup Lights - Opel 1900 & Manta
- 1J-8 Blower and Lighter - GT
- 1J-9 Indicator Lights and Gauges - Opel 1900 & Manta
- 1J-10 Indicator Lights and Gauges - Rallye
- 1J-11 Dome Light and Buzzer - Opel 1900 & Manta
- 1J-12 Dome Light, Clock and Buzzer - GT
- 1J-13 Headlamps - Opel 1900
- 1J-14 Headlamps - Manta
- 1J-15 Headlamp and Fog Lights - Rallye
- 1J-16 Headlamps, Parking, Tail adn Instrument Panel Lighting - GT
- 1J-17 Left Parking and Tail Lights - Opel 1900 & Manta
- 1J-18 Right Parking, Tail and Instrument Panel Lighting - Opel 1900 & Manta
- 1J-19 Starting, Ignition and Charging - Opel 1900 & Manta
- 1J-20 Starting, Ignition and Charging - GT
- 1J-21 Instrument Panel - GT
- 1J-22 A/C Generator and Regulator - All Models
- 1J-23 Seat Belt Warning System (Manual Transmission) - Opel 1900 & Manta
- 1J-24 Seat Belt Warning System (Automatic Transmission) - Opel 1900 & Manta
- 1J-25 Seat Belt Warning System (Manual Transmission) - GT
- 1J-26 Seat Belt Warning System (Automatic Transmission) - GT
- 1J-27 Heated Rear Glass - Opel 1900 & Manta
- 1J-28 Heated Rear Glass - GT
Group 2
- 2A-1 Special Body Tools
- 2B-2 GT Frame Details
- 2B-3 Opel 1900 & Manta Frame Details
- 2C-2 Removing Reveal Molding
- 2C-3 Pushing Windshield Out
- 2C-4 Fitting Rubber Channel on Windshield
- 2C-5 String Inserted Into Rubber Channel
- 2C-6 Applying Sealer on Pinchweld Flange
- 2C-7 Pulling Rubber Channel Lip Over Pinchweld Flange
- 2C-8 Applying Sealing Compound Outside of Windshield
- 2C-9 Removing Glass
- 2C-10 Removing Chromed Molding
- 2C-11 Quarter Window Lock Attaching Screws
- 2C-12 Quarter Window Hinge Attaching Screws
- 2C-13 Drilling Off Quarter Window Lock Pin
- 2C-14 Rear Quarter Pillar Loc