Manco 150 Fun Kart - Workshop Manual / Repair Manual

BUGGY MANCO 150 FUN KART  SERVICE MANUAL

- English Workshop Manual, to buggy Manco 150 Fun Kart.


INDEX:


SERVICE MANUAL

General Information and Safety
Vehicle Records
Warranty Information
Table of Contents
Forward
Warnings and Cautions
Some Words About Safety
Are You Ready To Drive?
Safe Driving Precautions
Kart Operation
Kart Operation
Kart Features and Locations
Kart Service
Air Cleaner
Engine Lubrication
Spark Plug
Carburetor
General Cleaning
General Lubrication
Chain Lubrication and Adjustment
Front and Rear Shock Adjustment
Shifter Adjustment
Storage Instruction
General Maintenance
Tire/Wheel Replacement
Front End Alignment
Speed Reduction Installation
Replacement Parts and Service
Specifications
Dimensions
Engine
Capacities
Miscellaneous
Periodic Check and Service Table
Electrical Schematic


PARTS MANUAL

Section 1 - Cylinder Head Assembly
Section 2 - Cylinder
Section 3 - Engine Crankcase
Section 4 - Transmission
Section 5 - CVT Cover_
Section 6 - Outer Crankcase Assembly
Section 7 - Piston, Crank and Connecting Rod
Section 8 - Camshaft Assembly
Section 9 - Oil Pump Assembly
Section 10 - Driven Pulley and Clutch
Section 11 - Engine Electrical
Section 12 - Electric Start
Section 13 - Driver Pulley
Section 14 - Oil Cooler (Not Included on 6150 Models)
Section 15 - Fan Cover and Shroud Assembly
Section 16 - Carburetor
Section 17 - Frame Group
Section 18 - Steering Assembly
Section 19 - Front Suspension
Section 20 - Rear Cargo Rack
Section 21 - Rear Swingarm
Section 22 - Engine
Section 23 - Rear Axle
Section 24 - Electrical


ENGINE PARTS MANUAL

E-1 Fan Cover/Shroud
E-2 Cylinder Head Cover
E-3 Cylinder Head
E-4 Camshaft/Valve
E-5 Cam Chain/Tensioner
E-6 Cylinder Comp.
E-7 Right Crankcase Cover
E-8 Generator
E-9 Oil Pump
E-10 Starter
E-11 Left Crankcase Cover
E-12 Drive Pulley
E-13 Driven Pulley
E-14 Transmission
E-15 Crankcase
E-16 Crankshaft/Piston
E-17 Carburetor
E-18 Oil Radiator
E-19 Oil Collector
E-20 Exhaust System


ENGINE SERVICE MANUAL

Chassis Nuts And Bolts
Engine
Lubrication System
Fuel Supply System
Transmission Components
Electrical Starting System
Belt Drive Cvt Mechanism
Clutch
Rear Transmission System
Electrical System
Ignition System


ENGINE PARTS

Cover Comp Cylinder Head
Gasket Head Cover
Connection,Tube Breather
Plate ,Ward
Cross Round Screwsm4×8
Blot Flangem6×25
Cylinder
Pin Dowel 10×14
Piston
Pin Piston
Circlip
Ring?
Ring?
Wiper Ring
Oil Ring
Chain Adjuster
Gasket Cam  Chain Adjuster
Blot Flange
"0"Ring 9.5×1.5,Chain Adjuster
Cross Recessed Round Screwsm4×8
Blot Flange
Blot Flange
Steel Washer6.5×12.5×1.0
Cylinder Head
Pipe Comp In,Carburetor
Clip Tube
Guide Cam Chain
Shaft Comp Cam
Arm Rocker,Holder Cam
Spr Valve Outer
Spr Valve Inner
Valve Inlet
Valve Exhaust
Retainer Valve Spr
Seal Valve Stem
Cotter Valve
Washer Valve Inner
Pin Dowel 10×14
Bakelite Pad
Washer,Bakelite Pad
Plug Spark
Bolt Flange With Casher M8
Washer8.2×18.0×2.0
Washer,Cylinder Head
Bolt Stud 8*40
Bolt Stud 8*40
Nut M6
Crank Case Assy L
Crank Case Assy R
Exceed Clutch
Drive Shaft
Chain Cam
Chain Oil Pump Driven
Gear,Double-Tooth
Gear,Double-Tooth
Bearing 6204
Bearing 6203
Bearing 6202
Washer,Cylinder
Oil Seal20×32×6
Bush(Big)
Iron Bush20×10.5×19
Chain Adjuster Bolt, Hex In M6×21.5
“O”Ring 15.2×1.5
Oil Pump
Bolt,Oil Pump Plate M6×30
Sprocket Wheel,Oil Pump
Blot Flange With Washer
Plate,Oil Pump
Nut M21×6
Washer,22.2×31.0×2.2
Blot Flange M6×12(Crank Case L)Bolt Special Flangem14×10
Pin Dowel 8×14
Blot Flange M6×50
Chain Adjuster
Bolt Stud 8*40
Bolt Stud 8*40
Cover R
Rotor,A.C.G Fltwheel
Stator Comp,A.C.G Fltwheel
Guage Oil  Level
Cover,Oil Filter
Spring,Oil Filter
“O”Ring 29.5×3
Oil Filter
Blot Flangem8×28
Blot Flangem5×12
Pin Dowel 8×14
Oil Seal 19.8×30×5
Steel Bush 13.5×24.0×2.0
Blot Flange  With Washer M12
Clamper
Blot Flangem6×110
Blot Flangem6×100
Blot Flangem6×95
Blot Flangem6×35
Blot Flangem6×28
Crankcase
Cover Comp Mission
Gear, Output Assy
Middle Gear,?
Middle Gear,Primary
Gear Shifting
Fork Assy
Bearing6004
Bearing6301
Bearing6202


Blot Flange With Washer M8
Connection,Tube Breather
Washer5.5×8.5×1.0
Stud Bolt Special Flangem5×12
Gasket Crankcase
Washer,Cover L
Oil Seal30×42×7
Iron Bush 22×10.5×19
Pin Dowel 8×14
Gasket Mission Cover
Blot Flange M6×70
Blot Flange M6×65
Blot Flange M6×50
Big Cover L
Cover,Big Cover L
Plate Sub Assy Drive
Drive Sprocket Assy.
Drive Sprocket,Cvt Cooling
Three Jaw Chuck
Ball Bearing
Gear,Plate Sub Assy Drive
Starter Gear Assy
Belt 743×20×32
Fan Impeller
Blot Flange M6×18
Motor
Plate,Starter Shift
Blot Flange M6×14
Blot Flange M6×16
Blot Flange M6×100
Pin Dowel 8×14
Blot Flange With Washerm12
Washer13.0×24×2.0
Blot Flange M6×40
Cover,A
Cover,B
Cover,Fan
Pipe, Air
Flooding Clip, Pipe
Self Tapping Screwm5×16
Blot Flange M6×20