Kawasaki ZX-10R (2016) - Service Manual, Repair Manual - Wiring Diagrams

KAWASAKI ZX-10R (2016) - WORKSHOP, SERVICE, REPAIR MANUAL - WIRING DIAGRAMS

- English Service Manual and Wiring Diagrams, for motorcycles Kawasaki ZX-10R (2016).

 
CONTENTS:

GENERAL INFORMATION
- Before Servicing
- Model Identification
- General Specifications
- Unit Conversion Table

PERIODIC MAINTENANCE
- Periodic Maintenance Chart
- Torque and Locking Agent
- Specifications
- Special Tools
- Periodic Maintenance Procedures

FUEL SYSTEM (DFI)
- Exploded View
- DFI System
- DFI Parts Location
- Specifications
- Special Tools and Sealant
- DFI Servicing Precautions
- Troubleshooting the DFI System
- DFI System Troubleshooting Guide
- Warning Indicator Light (LED)
- ECU
- DFI Power Source
- Fuel Line
- Fuel Pump
- Fuel Injectors
- Throttle Grip and Cables
- Throttle Body Assy
- Nozzle Assy
- Air Cleaner
- Air Line
- Fuel Tank
- Evaporative Emission Control System (Other than US and CA Models)

COOLING SYSTEM
- Exploded View
- Coolant Flow Chart
- Specifications
- Special Tools and Sealant
- Coolant
- Water Pump
- Radiator
- Thermostat
- Hoses and Pipes
- Water Temperature Sensor

ENGINE TOP END
- Exploded View
- Exhaust System Identification
- Specifications
- Special Tools and Sealant
- Clean Air System
- Cylinder Head Cover
- Camshaft Chain Tensioner
- Camshaft, Camshaft Chain
- Cylinder Head
- Valves
- Throttle Body Assy Holder
- Muffler

CLUTCH
- Exploded View
- Specifications
- Special Tool and Sealant
- Clutch Lever and Cable
- Clutch Cover
- Clutch

ENGINE LUBRICATION SYSTEM
- Exploded View
- Engine Oil Flow Chart
- Specifications
- Special Tools and Sealant
- Engine Oil and Oil Filter
- Oil Pan
- Oil Pressure Relief Valve
- Oil Pump
- Oil Cooler
- Oil Pressure Measurement
- Oil Pressure Switch

ENGINE REMOVAL/INSTALLATION
- Exploded View
- Special Tool
- Engine Removal/Installation

CRANKSHAFT/TRANSMISSION
- Exploded View
- Specifications
- Special Tools and Sealants
- Crankcase
- Crankshaft and Connecting Rods
- Pistons
- Balancer
- Torque Limiter
- Starter Motor Clutch
- Transmission
- External Shift Mechanism
- Ball Bearing, Needle Bearing, and Oil Seal

WHEELS/TIRES
- Exploded View
- Specifications
- Special Tools
- Wheels (Rims)
- Tires
- Hub Bearing

FINAL DRIVE
- Exploded View
- Specifications
- Special Tools
- Drive Chain
- Sprocket, Coupling

BRAKES
- Exploded View
- Specifications
- Special Tool
- Brake Lever, Brake Pedal
- Calipers
- Brake Pads
- Master Cylinder
- Brake Disc
- Brake Fluid
- Brake Hose
- Anti-lock Brake System (Equipped Models)

SUSPENSION
- Exploded View
- Specifications
- Special Tools
- Front Fork
- Rear Shock Absorber
- Swingarm
- Tie-Rod, Rocker Arm

STEERING
- Exploded View
- Special Tools
- Steering
- Electronic Steering Damper (ESD)
- Steering Stem
- Handlebar

FRAME
- Exploded View
- Seats
- Fairings
- Seat Covers
- Fenders
- Frame
- Windshield
- Guard
- Rear View Mirrors
- Side Stand

ELECTRICAL SYSTEM
- Exploded View
- Specifications
- Special Tools and Sealant
- Parts Location
- Wiring Diagram (ZX1000R without Immobilizer)
- Wiring Diagram (ZX1000R with Immobilizer)
- Wiring Diagram (ZX1000S without Immobilizer)
- Wiring Diagram (ZX1000S with Immobilizer)
- Precautions
- Electrical Wiring
- Battery
- Charging System
- Ignition System
- Electric Starter System
- Lighting System
- Air Switching Valve
- Air Intake Solenoid Valve
- Radiator Fan System
- Meter, Gauge, Indicator Unit
- Immobilizer System (Equipped Models)
- Switches and Sensors
- Relay
- Fuse

SELF-DIAGNOSIS SYSTEM
- Specifications
- Special Tools
- Self-Diagnosis
- Throttle Position Sensor (Service Code 11) (DTC P0120, P0121, P0122, P0220, P0223)
- Intake Air Pressure Sensor #1 (Service Code 12) (DTC P0105, P0107)
- Intake Air Temperature Sensor (Service Code 13) (DTC P0110, P0112)
- Water Temperature Sensor (Service Code 14) (DTC P0115, P0117)
- Intake Air Pressure Sensor #2 (Service Code 16) (DTC P2226, P2227, P2228)
- Accelerator Position Sensor (Service Code 18) (DTC P2120, P2121, P2123, P2125, P2128)
- ABS Hydraulic Unit Communication Error (Service Code 1B, ZX1000S)
- Crankshaft Sensor (Service Code 21) (DTC P0335)
- Rear Wheel Rotation Sensor Signal (Service Code 24) (DTC P2158)
- Gear Position Sensor (Service Code 25) (DTC P0914, P0917)
- Front Wheel Rotation Sensor Signal (Service Code 27) (DTC P0500)
- Air Intake Solenoid Valve (Service Code 2D) (DTC P0660)
- Vehicle-down Sensor (Service Code 31) (DTC C0064)
- Oxygen Sensor - not activated (Service Code 33) (DTC P0130, P0132)
- Exhaust Butterfly Valve Actuator Sensor (Service Code 34) (DTC P048B, P048E)
- Immobilizer Amplifier (Service Code 35, Equipped Models)
- Blank Key Detection (Service Code 36, Equipped Models)
- ECU Communication Error (Service Code 39) (DTC U0001)
- Purge Valve (Service Code 3A, Other than US and CA Models) (DTC P0443)
- ESD ECU Communication Error (Service Code 3C)
- Quick Shifter Sensor (Service Code 3E) (DTC P0826)
- Primary Fuel Injectors #1, #2, #3, #4 (Service Code 41, 42, 43, 44) (DTC P0201, P0202, P0203, P0204)
- Fuel Pump Relay (Service Code 46) (DTC P0627)
- Return Spring (Service Code 49) (DTC P2119)
- Secondary Fuel Injectors #1, #2, #3, #4 (Service Code 4A, 4B, 4C, 4D) (DTC P0205, P0206, P0207, P0208)
- Stick Coils #1, #2, #3, #4 (Service Code 51, 52, 53, 54) (DTC P0351, P0352, P0353, P0354)
- Radiator Fan Relay (Service Code 56) (DTC P0480)
- ETV Actuator (Service Code 58) (DTC P2100)
- Exhaust Butterfly Valve Actuator (Service Code 63) (DTC P0475)
- Air Switching Valve (Service Code 64) (DTC P0410)
- Oxygen Sensor Heater (Service Code 67) (DTC P0030)
- Fuel Supply System (Service Code 94) (DTC P0170)
- Battery Voltage (Service Code 97) (DTC P0562)
- ETV Control Circuit (Service Code 98) (DTC P0607)
- ESD Actuator Error (Service Code E2E)
- ESD ECU Error (Service Code E3B)
- ESD Calibration Error (Service Code E3F)
- IMU (Inertial Measurement Unit) (Service Code E8E)
- IMU (Inertial Measurement Unit) Communication Error (Service Code E8F)
- ABS Service Codes (ZX1000S)

APPENDIX
- Cable, Wire, and Hose Routing
- Troubleshooting Guide