Kawasaki Z1000 (2003-2015) - Service Manual, Repair Manual - Wiring Diagrams

KAWASAKI Z1000 (2003-2015) - WORKSHOP, SERVICE, REPAIR MANUAL - WIRING DIAGRAMS

- English Service Manual and Wiring Diagrams, for motorcycles Kawasaki Z1000 (2003-2015).

CONTENTS:

2003-06

GENERAL INFORMATION
- Before Servicing
- Model Identification
- General Specifications
- Technical Information-Air Inlet System
- Technical Information-New Ignition Interlock Sidestand
- Technical Information-Tail/Brake Lights Employing LED
- Technical Information-KLEEN (KAWASAKI LOW EXHAUST EMISSION SYSTEM)
- Technical Information-Immobilizer System (ZR1000-A3, Equipped Models)
- Unit Conversion Table
PERIODIC MAINTENANCE
- Periodic Maintenance Chart
- Torque and Locking Agent
- Specifications
- Special Tools
- Periodic Maintenance Procedures
FUEL SYSTEM (DFI)
- Exploded View
- DFI Parts Location
- DFI Wiring Diagram
- DFI Wiring Diagram (ZR1000-A3, Immobilizer Equipped Models)
- Specifications
- Special Tools and Sealant
- DFI Servicing Precautions
- Troubleshooting the DFI System
- DFI System Troubleshooting Guide
- Self-Diagnosis
- Main Throttle Sensor (Service Code 11)
- Inlet Air Pressure Sensor (Service Code 12)
- Inlet Air Temperature Sensor (Service Code 13)
- Water Temperature Sensor (Service Code 14)
- Atmospheric Pressure Sensor (Service Code 15)
- Crankshaft Sensor (Service Code 21)
- Camshaft Position Sensor (Service Code 23)
- Speed Sensor (Service Code 24, 25)
- Vehicle-down Sensor (Service Code 31)
- Subthrottle Sensor (Service Code 32)
- Immobilizer Amplifier (ZR1000-A3, Immobilizer Equipped Models, Service Code 35)
- Blank Key Detection (ZR1000-A3, Immobilizer Equipped Models, Service Code 36)
- Stick Coils (#1, #2, #3, #4: Service Code 51, 52, 53, 54)
- Subthrottle Valve Actuator (Service Code 62)
- FI Indicator LED Light
- ECU
- DFI Power Source
- Fuel Line
- Fuel Pump
- Fuel Injectors
- Throttle Grip and Cables
- Throttle Body Assy
- Air Cleaner
- Fuel Tank
- Evaporative Emission Control System
COOLING SYSTEM
- Exploded View
- Coolant Flow Chart
- Specifications
- Special Tool and Sealant
- Coolant
- Water Pump
- Radiator
- Thermostat
- Hose and Pipes
- Radiator Fan Switch, Water Temperature Sensor
ENGINE TOP END
- Exploded View
- Specifications
- Special Tools and Sealant
- Clean Air System
- Cylinder Head Cover
- Camshaft Chain Tensioner
- Camshaft, Camshaft Chain
- Cylinder Head
- Valves
- Cylinder, Pistons
- Throttle Body Holder
- Muffler
CLUTCH
- Exploded View
- Specifications
- Special Tools and Sealant
- Clutch Lever and Cable
- Clutch Cover
- Clutch
ENGINE LUBRICATION SYSTEM
- Exploded View
- Engine Oil Flow Chart
- Specifications
- Special Tools and Sealant
- Engine Oil and Oil Filter
- Oil Pan
- Oil Pressure Relief Valve
- Oil Pump
- Oil Cooler
- Oil Pressure Measurement
- Oil Pressure Switch
ENGINE REMOVAL/INSTALLATION
- Exploded View
- Special Tools
- Engine Removal/Installation
CRANKSHAFT/TRANSMISSION
- Exploded View
- Specifications
- Special Tools and Sealant
- Crankcase Splitting
- Crankshaft and Connecting Rods
- Starter Motor Clutch
- Transmission
WHEELS/TIRES
- Exploded View
- Specifications
- Special Tools
- Wheels (Rims)
- Tires
- Hub Bearing
FINAL DRIVE
- Exploded View
- Specifications
- Special Tools
- Drive Chain
- Sprocket, Coupling
BRAKES
- Exploded View
- Specifications
- Special Tool
- Brake Lever, Brake Pedal
- Calipers
- Brake Pads
- Master Cylinder
- Brake Disc
- Brake Fluid
- Brake Hose
SUSPENSION
- Exploded View
- Specifications
- Special Tools
- Front Fork
- Rear Shock Absorber
- Swingarm
- Tie-Rod, Rocker Arm
STEERING
- Exploded View
- Special Tools
- Steering
- Steering Stem
- Handlebar
FRAME
- Exploded View
- Seats
- Side Covers
- Fairings
- Seat Covers
- Mud Guard
- Fenders
- Frame Cover
- Battery Case
- Side Stand
- Frame
ELECTRICAL SYSTEM
- Parts Location
- Exploded View
- Specifications
- Special Tools and Sealant
- Wiring Diagram (United States, Canada and RORMOSA)
- Wiring Diagram (ZR1000-A1 ∼ A2, Australia)
- Wiring Diagram (ZR1000-A3 ∼, Australia)
- Wiring Diagram (ZR1000-A1 ∼ A2, Europe)
- Wiring Diagram (ZR1000-A3 ∼, Europe)
- Wiring Diagram (Malaysia)
- Precautions
- Electrical Wiring
- Battery
- Charging System
- Ignition System
- Electric Starter System
- Lighting System
- Radiator Fan System
- Meter, Gauge, Indicator Unit
- Immobilizer System (ZR1000-A3 ∼, Equipped Models)
- Switches and Sensors
- Junction Box
- Fuse
APPENDIX
- Cable, Wire, and Hose Routing
- Troubleshooting Guide


2007

GENERAL INFORMATION
- Before Servicing
- Model Identification
- General Specifications
- Unit Conversion Table
PERIODIC MAINTENANCE
- Periodic Maintenance Chart
- Torque and Locking Agent
- Specifications
- Special Tools
- Periodic Maintenance Procedures
FUEL SYSTEM (DFI)
- Exploded View
- DFI System
- DFI Parts Location
- Specifications
- Special Tools and Sealant
- DFI Servicing Precautions
- Troubleshooting the DFI System
- DFI System Troubleshooting Guide
- Self-Diagnosis
- Main Throttle Sensor (Service Code 11)
- Inlet Air Pressure Sensor (Service Code 12)
- Inlet Air Temperature Sensor (Service Code 13)
- Water Temperature Sensor (Service Code 14)
- Atmospheric Pressure Sensor (Service Code 15)
- Crankshaft Sensor (Service Code 21)
- Camshaft Position Sensor (Service Code 23)
- Speed Sensor (Service Code 24, 25)
- Vehicle-down Sensor (Service Code 31)
- Subthrottle Sensor (Service Code 32)
- Oxygen Sensor - not activated (Service Code 33, Equipped Models)
- Exhaust Butterfly Valve Actuator Sensor (Service Code 34)
- Immobilizer Amplifier (Service Code 35, Equipped Models)
- Blank Key Detection (Service Code 36, Equipped Models)
- ECU Communication Error (Service Code 39)
- Stick Coils #1, #2, #3, #4 (Service Code 51, 52, 53, 54)
- Radiator Fan Relay (Service Code 56)
- Subthrottle Valve Actuator (Service Code 62)
- Exhaust Butterfly Valve Actuator (Service Code 63)
- Air Switching Valve (Service Code 64)
- Oxygen Sensor Heater (Service Code 67, Equipped Models)
- Oxygen Sensor - Incorrect Output Voltage (Service Code 94, Equipped Models)
- Warning Indicator Light (LED)
- ECU
- DFI Power Source
- Fuel Line
- Fuel Pump
- Fuel Injectors
- Throttle Grip and Cables
- Throttle Body Assy
- Air Cleaner
- Fuel Tank
- Evaporative Emission Control System (CAL and SEA Models)
COOLING SYSTEM
- Exploded View
- Coolant Flow Chart
- Specifications
- Special Tools
- Coolant
- Water Pump
- Radiator
- Thermostat
- Hose and Pipes
- Water Temperature Sensor
ENGINE TOP END
- Exploded View
- Exhaust System
- Specifications
- Special Tools and Sealant
- Clean Air System
- Cylinder Head Cover
- Camshaft Chain Tensioner
- Camshaft, Camshaft Chain
- Cylinder Head
- Valves
- Cylinder, Pistons
- Throttle Body Holder
- Muffler
CLUTCH
- Exploded View
- Specifications
- Special Tool and Sealant
- Clutch Lever and Cable
- Clutch Cover
- Clutch
ENGINE LUBRICATION SYSTEM
- Exploded View
- Engine Oil Flow Chart
- Specifications
- Special Tools and Sealant
- Engine Oil and Oil Filter
- Oil Pan
- Oil Pressure Relief Valve
- Oil Pump
- Oil Cooler
- Oil Pressure Measurement
- Oil Pressure Switch
ENGINE REMOVAL/INSTALLATION
- Exploded View
- Special Tool
- Engine Removal/Installation
CRANKSHAFT/TRANSMISSION
- Exploded View
- Specifications
- Special Tools and Sealant
- Crankcase Splitting
- Crankshaft and Connecting Rods
- Starter Motor Clutch
- Transmission
WHEELS/TIRES
- Exploded View
- Specifications
- Special Tools
- Wheels (Rims)
- Tires
- Hub Bearing
FINAL DRIVE
- Exploded View
- Specifications
- Special Tools
- Drive Chain
- Sprocket, Coupling
BRAKES
- Exploded View
- Specifications
- Special Tools
- Brake Lever, Brake Pedal
- Calipers
- Brake Pads
- Master Cylinder
- Brake Disc
- Brake Fluid
- Brake Hose
- Anti-Lock Brake System (Equipped Models)
SUSPENSION
- Exploded View
- Specifications
- Special Tools
- Front Fork
- Rear Shock Absorber
- Swingarm
- Tie-Rod, Rocker Arm
STEERING
- Exploded View
- Special Tools
- Steering
- Steering Stem
- Handlebar
FRAME
- Exploded View
- Seats
- Fairings
- Side Covers
- Seat Covers
- Fenders
- Frame
- Sidestand
- Frame Cover
- Rear View Mirrors
ELECTRICAL SYSTEM
- Exploded View
- Specifications
- Special Tools and Sealant
- Parts Location
- Wiring Diagram (ZR1000B7F ∼ B8F (US, CA and SEA Models))
- Wiring Diagram (Other than ZR1000B7F ∼ B8F (US, CA and SEA Models), ZR1000B9F)
- Wiring Diagram (ZR1000B9F)
- Wiring Diagram (ABS Equipped Models)
- Precautions
- Electrical Wiring
- Battery
- Charging System
- Ignition System
- Electric Starter System
- Lighting System
- Air Switching Valve
- Radiator Fan System
- Meter, Gauge, Indicator Unit
- Immobilizer System (Equipped Models)
- Switches and Sensors
- Relay Box
- Fuse
APPENDIX
- Cable, Wire, and Hose Routing
- Troubleshooting Guide


2008

GENERAL INFORMATION
- Before Servicing
- Model Identification
- General Specifications
- Unit Conversion Table
PERIODIC MAINTENANCE
- Periodic Maintenance Chart
- Torque and Locking Agent
- Specifications
- Special Tools
- Periodic Maintenance Procedures
FUEL SYSTEM (DFI)
- Exploded View
- DFI System
- DFI Parts Location
- Specifications
- Special Tools and Sealant
- DFI Servicing Precautions
- Troubleshooting the DFI System
- DFI System Troubleshooting Guide
- Self-Diagnosis
- Main Throttle Sensor (Service Code 11)
- Inlet Air Pressure Sensor (Service Code 12)
- Inlet Air Temperature Sensor (Service Code 13)
- Water Temperature Sensor (Service Code 14)
- Atmospheric Pressure Sensor (Service Code 15)
- Crankshaft Sensor (Service Code 21)
- Camshaft Position Sensor (Service Code 23)
- Speed Sensor (Service Code 24, 25)
- Vehicle-down Sensor (Service Code 31)
- Subthrottle Sensor (Service Code 32)
- Oxygen Sensor - not activated (Service Code 33, Equipped Models)
- Exhaust Butterfly Valve Actuator Sensor (Service Code 34)
- Immobilizer Amplifier (Service Code 35, Equipped Models)
- Blank Key Detection (Service Code 36, Equipped Models)
- ECU Communication Error (Service Code 39)
- Stick Coils #1, #2, #3, #4 (Service Code 51, 52, 53, 54)
- Radiator Fan Relay (Service Code 56)
- Subthrottle Valve Actuator (Service Code 62)
- Exhaust Butterfly Valve Actuator (Service Code 63)
- Air Switching Valve (Service Code 64)
- Oxygen Sensor Heater (Service Code 67, Equipped Models)
- Oxygen Sensor - Incorrect Output Voltage (Service Code 94, Equipped Models)
- Warning Indicator Light (LED)
- ECU
- DFI Power Source
- Fuel Line
- Fuel Pump
- Fuel Injectors
- Throttle Grip and Cables
- Throttle Body Assy
- Air Cleaner
- Fuel Tank
- Evaporative Emission Control System (CAL and SEA Models)
COOLING SYSTEM
- Exploded View
- Coolant Flow Chart
- Specifications
- Special Tools
- Coolant
- Water Pump
- Radiator
- Thermostat
- Hose and Pipes
- Water Temperature Sensor
ENGINE TOP END
- Exploded View
- Exhaust System
- Specifications
- Special Tools and Sealant
- Clean Air System
- Cylinder Head Cover
- Camshaft Chain Tensioner
- Camshaft, Camshaft Chain
- Cylinder Head
- Valves
- Cylinder, Pistons
- Throttle Body Holder
- Muffler
CLUTCH
- Exploded View
- Specifications
- Special Tool and Sealant
- Clutch Lever and Cable
- Clutch Cover
- Clutch
ENGINE LUBRICATION SYSTEM
- Exploded View
- Engine Oil Flow Chart
- Specifications
- Special Tools and Sealant
- Engine Oil and Oil Filter
- Oil Pan
- Oil Pressure Relief Valve
- Oil Pump
- Oil Cooler
- Oil Pressure Measurement
- Oil Pressure Switch
ENGINE REMOVAL/INSTALLATION
- Exploded View
- Special Tool
- Engine Removal/Installation
CRANKSHAFT/TRANSMISSION
- Exploded View
- Specifications
- Special Tools and Sealant
- Crankcase Splitting
- Crankshaft and Connecting Rods
- Starter Motor Clutch
- Transmission
WHEELS/TIRES
- Exploded View
- Specifications
- Special Tools
- Wheels (Rims)
- Tires
- Hub Bearing
FINAL DRIVE
- Exploded View
- Specifications
- Special Tools
- Drive Chain
- Sprocket, Coupling
BRAKES
- Exploded View
- Specifications
- Special Tools
- Brake Lever, Brake Pedal
- Calipers
- Brake Pads
- Master Cylinder
- Brake Disc
- Brake Fluid
- Brake Hose
- Anti-Lock Brake System (Equipped Models)
SUSPENSION
- Exploded View
- Specifications
- Special Tools
- Front Fork
- Rear Shock Absorber
- Swingarm
- Tie-Rod, Rocker Arm
STEERING
- Exploded View
- Special Tools
- Steering
- Steering Stem
- Handlebar
FRAME
- Exploded View
- Seats
- Fairings
- Side Covers
- Seat Covers
- Fenders
- Frame
- Sidestand
- Frame Cover
- Rear View Mirrors
ELECTRICAL SYSTEM
- Exploded View
- Specifications
- Special Tools and Sealant
- Parts Location
- Wiring Diagram (ZR1000B7F ∼ B8F (US, CA and SEA Models))
- Wiring Diagram (Other than ZR1000B7F ∼ B8F (US, CA and SEA Models), ZR1000B9F)
- Wiring Diagram (ZR1000B9F)
- Wiring Diagram (ABS Equipped Models)
- Precautions
- Electrical Wiring
- Battery
- Charging System
- Ignition System
- Electric Starter System
- Lighting System
- Air Switching Valve
- Radiator Fan System
- Meter, Gauge, Indicator Unit
- Immobilizer System (Equipped Models)
- Switches and Sensors
- Relay Box
- Fuse
APPENDIX
- Cable, Wire, and Hose Routing
- Troubleshooting Guide


2010

GENERAL INFORMATION
- Before Servicing
- Model Identification
- General Specifications
- Unit Conversion Table
PERIODIC MAINTENANCE
- Periodic Maintenance Chart
- Torque and Locking Agent
- Specifications
- Special Tools
- Periodic Maintenance Procedures
FUEL SYSTEM (DFI)
- Exploded View
- DFI System
- DFI Parts Location
- Specifications
- Special Tools and Sealant
- DFI Servicing Precautions
- Troubleshooting the DFI System
- DFI System Troubleshooting Guide
- Self-Diagnosis
- Main Throttle Sensor (Service Code 11)
- Intake Air Pressure Sensor #1 (Service Code 12)
- Intake Air Temperature Sensor (Service Code 13)
- Water Temperature Sensor (Service Code 14)
- Intake Air Pressure Sensor #2 (Service Code 16)
- Crankshaft Sensor (Service Code 21)
- Speed Sensor (Service Code 24, 25)
- Vehicle-down Sensor (Service Code 31)
- Subthrottle Sensor (Service Code 32)
- Oxygen Sensor - not activated (Service Code 33, Equipped Models)
- Exhaust Butterfly Valve Actuator Sensor (Service Code 34)
- Immobilizer Amplifier (Service Code 35, Equipped Models)
- Blank Key Detection (Service Code 36, Equipped Models)
- ECU Communication Error (Service Code 39)
- Stick Coils #1, #2, #3, #4 (Service Code 51, 52, 53, 54)
- Radiator Fan Relay (Service Code 56)
- Subthrottle Valve Actuator (Service Code 62)
- Exhaust Butterfly Valve Actuator (Service Code 63)
- Air Switching Valve (Service Code 64)
- Oxygen Sensor Heater (Service Code 67, Equipped Models)
- Oxygen Sensor - Incorrect Output Voltage (Service Code 94, Equipped Models)
- Warning Indicator Light (LED)
- ECU
- DFI Power Source
- Fuel Line
- Fuel Pump
- Fuel Injectors
- Throttle Grip and Cables
- Throttle Body Assy
- Air Cleaner
- Fuel Tank
- Evaporative Emission Control System (CAL, SEA-B1 and TH Models)
COOLING SYSTEM
- Exploded View
- Coolant Flow Chart
- Specifications
- Special Tools
- Coolant
- Water Pump
- Radiator
- Thermostat
- Hose and Pipes
- Water Temperature Sensor
ENGINE TOP END
- Exploded View
- Exhaust System Identification
- Specifications
- Special Tools and Sealant
- Clean Air System
- Cylinder Head Cover
- Camshaft Chain Tensioner
- Camshaft, Camshaft Chain
- Cylinder Head
- Valves
- Cylinder, Pistons
- Throttle Body Assy Holder
- Muffler
CLUTCH
- Exploded View
- Specifications
- Special Tool and Sealant
- Clutch Lever and Cable
- Clutch Cover
- Clutch
ENGINE LUBRICATION SYSTEM
- Exploded View
- Engine Oil Flow Chart
- Specifications
- Special Tools and Sealants
- Engine Oil and Oil Filter
- Oil Pan
- Oil Screen
- Oil Pressure Relief Valve
- Oil Pump
- Oil Cooler
- Oil Pressure Measurement
- Oil Pressure Switch
- Oil Pipe
ENGINE REMOVAL/INSTALLATION
- Exploded View
- Special Tool
- Engine Removal/Installation
CRANKSHAFT/TRANSMISSION
- Exploded View
- Specifications
- Special Tools and Sealants
- Crankcase Splitting
- Crankshaft and Connecting Rods
- Balancer
- Starter Motor Clutch
- External Shift Mechanism
- Transmission
- Ball Bearing, Needle Bearing, and Oil Seal
WHEELS/TIRES
- Exploded View
- Specifications
- Special Tools
- Wheels (Rims)
- Tires
- Hub Bearing
FINAL DRIVE
- Exploded View
- Specifications
- Special Tools
- Drive Chain
- Sprocket, Coupling
BRAKES
- Exploded View
- Specifications
- Special Tools
- Brake Lever, Brake Pedal
- Calipers
- Brake Pads
- Master Cylinder
- Brake Disc
- Brake Fluid
- Brake Hose
- Anti-Lock Brake System (Equipped Models)
SUSPENSION
- Exploded View
- Specifications
- Special Tools
- Front Fork
- Rear Shock Absorber
- Swingarm
- Tie-Rod, Rocker Arm
STEERING
- Exploded View
- Special Tools
- Steering
- Steering Stem
- Handlebar
FRAME
- Exploded View
- Seats
- Fairings
- Side Covers
- Seat Covers
- Fenders
- Frame
- Battery Case
- Guard
- Sidestand
- Rear View Mirrors
ELECTRICAL SYSTEM
- Exploded View
- Specifications
- Special Tools and Sealant
- Parts Location
- Wiring Diagram (US and CA Models)
- Wiring Diagram (Other than US and CA Models)
- Wiring Diagram (ABS Equipped Models)
- Precautions
- Electrical Wiring
- Battery
- Charging System
- Ignition System
- Electric Starter System
- Lighting System
- Air Switching Valve
- Radiator Fan System
- Meter, Gauge, Indicator Unit
- Immobilizer System (Equipped Models), ZR1000DA/EA
- Immobilizer System (Equipped Models), ZR1000DB ∼/EB ∼
- Immobilizer System (Equipped Models)
- Switches and Sensors
- Relay Box
- Fuse
APPENDIX
- Cable, Wire, and Hose Routing
- Troubleshooting Guide


2011

GENERAL INFORMATION
- Before Servicing
- Model Identification
- General Specifications
- Unit Conversion Table
PERIODIC MAINTENANCE
- Periodic Maintenance Chart
- Torque and Locking Agent
- Specifications
- Special Tools
- Periodic Maintenance Procedures
FUEL SYSTEM (DFI)
- Exploded View
- DFI System
- DFI Parts Location
- Specifications
- Special Tools and Sealant
- DFI Servicing Precautions
- Troubleshooting the DFI System
- DFI System Troubleshooting Guide
- Self-Diagnosis
- Main Throttle Sensor (Service Code 11)
- Intake Air Pressure Sensor #1 (Service Code 12)
- Intake Air Temperature Sensor (Service Code 13)
- Water Temperature Sensor (Service Code 14)
- Intake Air Pressure Sensor #2 (Service Code 16)
- Crankshaft Sensor (Service Code 21)
- Speed Sensor (Service Code 24, 25)
- Vehicle-down Sensor (Service Code 31)
- Subthrottle Sensor (Service Code 32)
- Oxygen Sensor - not activated (Service Code 33, Equipped Models)
- Exhaust Butterfly Valve Actuator Sensor (Service Code 34)
- Immobilizer Amplifier (Service Code 35, Equipped Models)
- Blank Key Detection (Service Code 36, Equipped Models)
- ECU Communication Error (Service Code 39)
- Stick Coils #1, #2, #3, #4 (Service Code 51, 52, 53, 54)
- Radiator Fan Relay (Service Code 56)
- Subthrottle Valve Actuator (Service Code 62)
- Exhaust Butterfly Valve Actuator (Service Code 63)
- Air Switching Valve (Service Code 64)
- Oxygen Sensor Heater (Service Code 67, Equipped Models)
- Oxygen Sensor - Incorrect Output Voltage (Service Code 94, Equipped Models)
- Warning Indicator Light (LED)
- ECU
- DFI Power Source
- Fuel Line
- Fuel Pump
- Fuel Injectors
- Throttle Grip and Cables
- Throttle Body Assy
- Air Cleaner
- Fuel Tank
- Evaporative Emission Control System (CAL, SEA-B1 and TH Models)
COOLING SYSTEM
- Exploded View
- Coolant Flow Chart
- Specifications
- Special Tools
- Coolant
- Water Pump
- Radiator
- Thermostat
- Hose and Pipes
- Water Temperature Sensor
ENGINE TOP END
- Exploded View
- Exhaust System Identification
- Specifications
- Special Tools and Sealant
- Clean Air System
- Cylinder Head Cover
- Camshaft Chain Tensioner
- Camshaft, Camshaft Chain
- Cylinder Head
- Valves
- Cylinder, Pistons
- Throttle Body Assy Holder
- Muffler
CLUTCH
- Exploded View
- Specifications
- Special Tool and Sealant
- Clutch Lever and Cable
- Clutch Cover
- Clutch
ENGINE LUBRICATION SYSTEM
- Exploded View
- Engine Oil Flow Chart
- Specifications
- Special Tools and Sealants
- Engine Oil and Oil Filter
- Oil Pan
- Oil Screen
- Oil Pressure Relief Valve
- Oil Pump
- Oil Cooler
- Oil Pressure Measurement
- Oil Pressure Switch
- Oil Pipe
ENGINE REMOVAL/INSTALLATION
- Exploded View
- Special Tool
- Engine Removal/Installation
CRANKSHAFT/TRANSMISSION
- Exploded View
- Specifications
- Special Tools and Sealants
- Crankcase Splitting
- Crankshaft and Connecting Rods
- Balancer
- Starter Motor Clutch
- External Shift Mechanism
- Transmission
- Ball Bearing, Needle Bearing, and Oil Seal
WHEELS/TIRES
- Exploded View
- Specifications
- Special Tools
- Wheels (Rims)
- Tires
- Hub Bearing
FINAL DRIVE
- Exploded View
- Specifications
- Special Tools
- Drive Chain
- Sprocket, Coupling
BRAKES
- Exploded View
- Specifications
- Special Tools
- Brake Lever, Brake Pedal
- Calipers
- Brake Pads
- Master Cylinder
- Brake Disc
- Brake Fluid
- Brake Hose
- Anti-Lock Brake System (Equipped Models)
SUSPENSION
- Exploded View
- Specifications
- Special Tools
- Front Fork
- Rear Shock Absorber
- Swingarm
- Tie-Rod, Rocker Arm
STEERING
- Exploded View
- Special Tools
- Steering
- Steering Stem
- Handlebar
FRAME
- Exploded View
- Seats
- Fairings
- Side Covers
- Seat Covers
- Fenders
- Frame
- Battery Case
- Guard
- Sidestand
- Rear View Mirrors
ELECTRICAL SYSTEM
- Exploded View
- Specifications
- Special Tools and Sealant
- Parts Location
- Wiring Diagram (US and CA Models)
- Wiring Diagram (Other than US and CA Models)
- Wiring Diagram (ABS Equipped Models)
- Precautions
- Electrical Wiring
- Battery
- Charging System
- Ignition System
- Electric Starter System
- Lighting System
- Air Switching Valve
- Radiator Fan System
- Meter, Gauge, Indicator Unit
- Immobilizer System (Equipped Models), ZR1000DA/EA
- Immobilizer System (Equipped Models), ZR1000DB ∼/EB ∼
- Immobilizer System (Equipped Models)
- Switches and Sensors
- Relay Box
- Fuse
APPENDIX
- Cable, Wire, and Hose Routing
- Troubleshooting Guide


2012

GENERAL INFORMATION
- Before Servicing
- Model Identification
- General Specifications
- Unit Conversion Table
PERIODIC MAINTENANCE
- Periodic Maintenance Chart
- Torque and Locking Agent
- Specifications
- Special Tools
- Periodic Maintenance Procedures
FUEL SYSTEM (DFI)
- Exploded View
- DFI System
- DFI Parts Location
- Specifications
- Special Tools and Sealant
- DFI Servicing Precautions
- Troubleshooting the DFI System
- DFI System Troubleshooting Guide
- Self-Diagnosis
- Main Throttle Sensor (Service Code 11)
- Intake Air Pressure Sensor #1 (Service Code 12)
- Intake Air Temperature Sensor (Service Code 13)
- Water Temperature Sensor (Service Code 14)
- Intake Air Pressure Sensor #2 (Service Code 16)
- Crankshaft Sensor (Service Code 21)
- Speed Sensor (Service Code 24, 25)
- Vehicle-down Sensor (Service Code 31)
- Subthrottle Sensor (Service Code 32)
- Oxygen Sensor - not activated (Service Code 33, Equipped Models)
- Exhaust Butterfly Valve Actuator Sensor (Service Code 34)
- Immobilizer Amplifier (Service Code 35, Equipped Models)
- Blank Key Detection (Service Code 36, Equipped Models)
- ECU Communication Error (Service Code 39)
- Stick Coils #1, #2, #3, #4 (Service Code 51, 52, 53, 54)
- Radiator Fan Relay (Service Code 56)
- Subthrottle Valve Actuator (Service Code 62)
- Exhaust Butterfly Valve Actuator (Service Code 63)
- Air Switching Valve (Service Code 64)
- Oxygen Sensor Heater (Service Code 67, Equipped Models)
- Oxygen Sensor - Incorrect Output Voltage (Service Code 94, Equipped Models)
- Warning Indicator Light (LED)
- ECU
- DFI Power Source
- Fuel Line
- Fuel Pump
- Fuel Injectors
- Throttle Grip and Cables
- Throttle Body Assy
- Air Cleaner
- Fuel Tank
- Evaporative Emission Control System (CAL, SEA-B1 and TH Models)
COOLING SYSTEM
- Exploded View
- Coolant Flow Chart
- Specifications
- Special Tools
- Coolant
- Water Pump
- Radiator
- Thermostat
- Hose and Pipes
- Water Temperature Sensor
ENGINE TOP END
- Exploded View
- Exhaust System Identification
- Specifications
- Special Tools and Sealant
- Clean Air System
- Cylinder Head Cover
- Camshaft Chain Tensioner
- Camshaft, Camshaft Chain
- Cylinder Head
- Valves
- Cylinder, Pistons
- Throttle Body Assy Holder
- Muffler
CLUTCH
- Exploded View
- Specifications
- Special Tool and Sealant
- Clutch Lever and Cable
- Clutch Cover
- Clutch
ENGINE LUBRICATION SYSTEM
- Exploded View
- Engine Oil Flow Chart
- Specifications
- Special Tools and Sealants
- Engine Oil and Oil Filter
- Oil Pan
- Oil Screen
- Oil Pressure Relief Valve
- Oil Pump
- Oil Cooler
- Oil Pressure Measurement
- Oil Pressure Switch
- Oil Pipe
ENGINE REMOVAL/INSTALLATION
- Exploded View
- Special Tool
- Engine Removal/Installation
CRANKSHAFT/TRANSMISSION
- Exploded View
- Specifications
- Special Tools and Sealants
- Crankcase Splitting
- Crankshaft and Connecting Rods
- Balancer
- Starter Motor Clutch
- External Shift Mechanism
- Transmission
- Ball Bearing, Needle Bearing, and Oil Seal
WHEELS/TIRES
- Exploded View
- Specifications
- Special Tools
- Wheels (Rims)
- Tires
- Hub Bearing
FINAL DRIVE
- Exploded View
- Specifications
- Special Tools
- Drive Chain
- Sprocket, Coupling
BRAKES
- Exploded View
- Specifications
- Special Tools
- Brake Lever, Brake Pedal
- Calipers
- Brake Pads
- Master Cylinder
- Brake Disc
- Brake Fluid
- Brake Hose
- Anti-Lock Brake System (Equipped Models)
SUSPENSION
- Exploded View
- Specifications
- Special Tools
- Front Fork
- Rear Shock Absorber
- Swingarm
- Tie-Rod, Rocker Arm
STEERING
- Exploded View
- Special Tools
- Steering
- Steering Stem
- Handlebar
FRAME
- Exploded View
- Seats
- Fairings
- Side Covers
- Seat Covers
- Fenders
- Frame
- Battery Case
- Guard
- Sidestand
- Rear View Mirrors
ELECTRICAL SYSTEM
- Exploded View
- Specifications
- Special Tools and Sealant
- Parts Location
- Wiring Diagram (US and CA Models)
- Wiring Diagram (Other than US and CA Models)
- Wiring Diagram (ABS Equipped Models)
- Precautions
- Electrical Wiring
- Battery
- Charging System
- Ignition System
- Electric Starter System
- Lighting System
- Air Switching Valve
- Radiator Fan System
- Meter, Gauge, Indicator Unit
- Immobilizer System (Equipped Models), ZR1000DA/EA
- Immobilizer System (Equipped Models), ZR1000DB ∼/EB ∼
- Immobilizer System (Equipped Models)
- Switches and Sensors
- Relay Box
- Fuse
APPENDIX
- Cable, Wire, and Hose Routing
- Troubleshooting Guide


2013

GENERAL INFORMATION
- Before Servicing
- Model Identification
- General Specifications
- Unit Conversion Table
PERIODIC MAINTENANCE
- Periodic Maintenance Chart
- Torque and Locking Agent
- Specifications
- Special Tools
- Periodic Maintenance Procedures
FUEL SYSTEM (DFI)
- Exploded View
- DFI System
- DFI Parts Location
- Specifications
- Special Tools and Sealant
- DFI Servicing Precautions
- Troubleshooting the DFI System
- DFI System Troubleshooting Guide
- Self-Diagnosis
- Main Throttle Sensor (Service Code 11)
- Intake Air Pressure Sensor #1 (Service Code 12)
- Intake Air Temperature Sensor (Service Code 13)
- Water Temperature Sensor (Service Code 14)
- Intake Air Pressure Sensor #2 (Service Code 16)
- Crankshaft Sensor (Service Code 21)
- Speed Sensor (Service Code 24, 25)
- Vehicle-down Sensor (Service Code 31)
- Subthrottle Sensor (Service Code 32)
- Oxygen Sensor - not activated (Service Code 33, Equipped Models)
- Exhaust Butterfly Valve Actuator Sensor (Service Code 34)
- Immobilizer Amplifier (Service Code 35, Equipped Models)
- Blank Key Detection (Service Code 36, Equipped Models)
- ECU Communication Error (Service Code 39)
- Stick Coils #1, #2, #3, #4 (Service Code 51, 52, 53, 54)
- Radiator Fan Relay (Service Code 56)
- Subthrottle Valve Actuator (Service Code 62)
- Exhaust Butterfly Valve Actuator (Service Code 63)
- Air Switching Valve (Service Code 64)
- Oxygen Sensor Heater (Service Code 67, Equipped Models)
- Oxygen Sensor - Incorrect Output Voltage (Service Code 94, Equipped Models)
- Warning Indicator Light (LED)
- ECU
- DFI Power Source
- Fuel Line
- Fuel Pump
- Fuel Injectors
- Throttle Grip and Cables
- Throttle Body Assy
- Air Cleaner
- Fuel Tank
- Evaporative Emission Control System (CAL, SEA-B1 and TH Models)
COOLING SYSTEM
- Exploded View
- Coolant Flow Chart
- Specifications
- Special Tools
- Coolant
- Water Pump
- Radiator
- Thermostat
- Hose and Pipes
- Water Temperature Sensor
ENGINE TOP END
- Exploded View
- Exhaust System Identification
- Specifications
- Special Tools and Sealant
- Clean Air System
- Cylinder Head Cover
- Camshaft Chain Tensioner
- Camshaft, Camshaft Chain
- Cylinder Head
- Valves
- Cylinder, Pistons
- Throttle Body Assy Holder
- Muffler
CLUTCH
- Exploded View
- Specifications
- Special Tool and Sealant
- Clutch Lever and Cable
- Clutch Cover
- Clutch
ENGINE LUBRICATION SYSTEM
- Exploded View
- Engine Oil Flow Chart
- Specifications
- Special Tools and Sealants
- Engine Oil and Oil Filter
- Oil Pan
- Oil Screen
- Oil Pressure Relief Valve
- Oil Pump
- Oil Cooler
- Oil Pressure Measurement
- Oil Pressure Switch
- Oil Pipe
ENGINE REMOVAL/INSTALLATION
- Exploded View
- Special Tool
- Engine Removal/Installation
CRANKSHAFT/TRANSMISSION
- Exploded View
- Specifications
- Special Tools and Sealants
- Crankcase Splitting
- Crankshaft and Connecting Rods
- Balancer
- Starter Motor Clutch
- External Shift Mechanism
- Transmission
- Ball Bearing, Needle Bearing, and Oil Seal
WHEELS/TIRES
- Exploded View
- Specifications
- Special Tools
- Wheels (Rims)
- Tires
- Hub Bearing
FINAL DRIVE
- Exploded View
- Specifications
- Special Tools
- Drive Chain
- Sprocket, Coupling
BRAKES
- Exploded View
- Specifications
- Special Tools
- Brake Lever, Brake Pedal
- Calipers
- Brake Pads
- Master Cylinder
- Brake Disc
- Brake Fluid
- Brake Hose
- Anti-Lock Brake System (Equipped Models)
SUSPENSION
- Exploded View
- Specifications
- Special Tools
- Front Fork
- Rear Shock Absorber
- Swingarm
- Tie-Rod, Rocker Arm
STEERING
- Exploded View
- Special Tools
- Steering
- Steering Stem
- Handlebar
FRAME
- Exploded View
- Seats
- Fairings
- Side Covers
- Seat Covers
- Fenders
- Frame
- Battery Case
- Guard
- Sidestand
- Rear View Mirrors
ELECTRICAL SYSTEM
- Exploded View
- Specifications
- Special Tools and Sealant
- Parts Location
- Wiring Diagram (US and CA Models)
- Wiring Diagram (Other than US and CA Models)
- Wiring Diagram (ABS Equipped Models)
- Precautions
- Electrical Wiring
- Battery
- Charging System
- Ignition System
- Electric Starter System
- Lighting System
- Air Switching Valve
- Radiator Fan System
- Meter, Gauge, Indicator Unit
- Immobilizer System (Equipped Models), ZR1000DA/EA
- Immobilizer System (Equipped Models), ZR1000DB ∼/EB ∼
- Immobilizer System (Equipped Models)
- Switches and Sensors
- Relay Box
- Fuse
APPENDIX
- Cable, Wire, and Hose Routing
- Troubleshooting Guide


2014-15

REPAIR & MAINTENANCE MANUAL
- General Information
- Periodic Maintenance
- Fuel System (DFI)
- Cooling System
- Engine Top End
- Clutch
- Engine Lubrication System
- Engine Removal/Installation
- Crankshaft/Transmission
- Wheels/Tires
- Final Drive
- Brakes
- Suspension
- Steering
- Frame
- Electrical System
- Appendix & Troubleshooting