Joyner Viper 800 Buggy - Service Manual - Wiring Diagram - Parts Manual

BUGGY JOYNER VIPER 800 SERVICE MANUAL


- English Service Manual, Wiring Diagram and Spare Parts Catalogue to Buggy Joyner Viper 800.



CONTENTS:


WARRANTY POLICY

OWNER’S MANUAL

1.Foreword
2.A Few Words About Safety
3.Important Safety Information
4.Safety Labels
5.Are You Ready To Drive?
Before You Drive Your Off Highway Recreational Vehicle For The First Time, We Urge You To:
Before Each Drive, Be Sure:
Protective Apparel
Drive Training
Age Recommendation
No Alcohol Or Drugs
6.Is Your Vehicle Ready To Drive?
Pre-Drive Inspection
7.Safe Driving Precautions
Off-Road Use Only
Keep Hands And Feet On Controls
Control Speed
Use Care On Unfamiliar Or Rough Terrain
Do Not Perform Stunts
8.Specifications
9.Operation Instruction
Control Pedal
Park Brake Lever And Shift Selector
Switch
Indicating And Gauges
Passengers
Seat
10.Maintenance
Chassis Maintenance
Tire Maintenance
Shift Adjustment
Parking Adjustment
Break-In
Front Wheel Replacement
Rear Wheel Replacement
Shock Adjustment
Clutch Replacement
Front Wheel Alignment
Fuse And Relay
Bulb Replacement
Engine Wiring Diagram
Main Wiring Diagram
Electrical Schematic Diagram
Engine Maintenance
Spark Plug Inspection
Spark Plugs Replacement
Wedge Belt Figure
Engine Mechanical Systems

PARTS MANUAL

1.Engine
1.1 Cooling System
1.2 Cylinder Block
1.3 Crankshaft
1.4 Exhaust Manifold
1.5 Intake System
1.6 Lubricating Device
1.7 Cylinder Head
1.8 Cover-Valve Chamber
1.9 Oil Pan
1.10 Valve Mechanism
1.11 Ignition Device
1.12 Piston And Connecting Rod Device
1.13 Other Accessory 1
1.14 Other Accessory 2
2. 4t08a2 Transsmission Illustration
1.Case&Accessory
2.Countershaft
3.Input Shaft Assy
4.Shift Fork& Shift- Fork Shaft
5.Shift Control Machanism
6.Driven Gear Assy.Speed Reducer
3.Chassis
1.Frame,Aluminium Board
6.Brake Assy
7.Parking Brake Assy
10.Muffler
11.Rear Susp Left
12.Rear Susp,Right
13.Cooling Cycle
14.Electical Appliance
15.Fin Assy,Front Cover
16.Seat And Safety Belt
17. Rack Relative Option
18.Fender Relative Option
19.Spotlight Relative Option
20.Nerf Bar Relative Option
21.Long Cobined Handle Option
22.Short Combined Handle Option
23.Big Flag Staff Mount Option
25.Alum Combined Pipe Clamp Option
26.Small Flagstaff Mount Option
27.Shock Absorber Coat Option
28.Tools And Bag Kit Option
29.Envelopment And Foam Cover Option
30. Luxury Absorber Shock Option

WEARING PARTS

1. Body
2. Engine
3.Transmission
4..Standard Part

PREPARATION ATTACH INSTRUCTION

1.Remove Packing
2.Install The Front Suspension Arm
3.Attach Front Shock Absorber
4.Attach Tie Rod End And Front Wheel
5.Attach Tie Rod And Front Wheel
6.Attach The Rear Suspension Arm
7.Attach Drive Shaft
8.Attach Rear Shock Absorber
9.Attach Rear Wheel
10.Check Vehicle

DEALER PRE-DELIVERY INSPECTION