Yamaha WaveRunner FX High Output, & Cruiser - Workshop Manual - Wiring Schematics - User Manual

YAMAHA WAVERUNNER FX HIGH OUTPUT, FX HIGH OUTPUT CRUISER - WORKSHOP, SERVICE, REPAIR MANUAL - WIRING SCHEMATICS - OWNERS MANUAL

- English Workshop Manual / Repair Manual, Wiring Schematics and User Manual, for jet ski Yamaha WaveRunner FX High Output, & Cruiser.

 
INDEX:

SERVICE MANUAL
- Important information
- Chapter 1 General information
- How to use this manual
- Manual format
- Symbols
- Abbreviation
- Grease table
- Safety while working
- Fire prevention
- Ventilation
- Self-protection
- Parts, lubricants, and sealants
- Good working practices
- Disassembly and assembly
- Identification number
- Primary l.D. number
- Engine serial number
- Jet pump unit serial number
- Hull identification number (H.l.N.)
- Special service tool
- Measuring
- Removal and installation
- Feature and benefit
- Watercraft overview
- Engine overview
- Air filter case and air filter element
- Supercharger assembly
- Air cooler assembly
- Intake system
- Electronic control throttle valve (ETV) system
- Cylinder head assembly
- Hydraulic timing chain tensioner
- Ignition coil
- Piston and connecting rod
- Cylinder block and crankcase
- Knock sensor
- Lubrication system
- Oil pump assembly
- Oil pan
- Oil separator tank
- Oil cooler assembly
- Oil filter
- Exhaust system
- Cooling system
- Water cooled rectifier regulator
- In-tank fuel pump module
- Large intermediate housing and oil seal
- Intake grate
- Reverse gate assembly
- QSTS
- Multifunction meter
- Right multifunction display  
- Average speed, tripmeter, and trip time measurements
- Electrical system
- Yamaha diagnostic system (YDIS)
- Cruise assist and no-wake mode
- Slant detection switch
- Off-throttle steering (OTS) system
- L-MODE (low-rpm mode) and Yamaha Security System
- Remote control transmitter
- Technical tips
- Engine control
- Cruise assist control
- No-wake mode control
- Reverse with traction control
- Idle speed control
- Over revolution control
- L-MODE (low-rpm mode) control
- Slant detection control
- High intake air pressure control
- Knock control
- Off-throttle steering (OTS) control
- Remote control transmitter control
- Warning control
- Overheat warning control
- Oil pressure warning contr
- ETV failure control
- Cam position sensor failure control
- Battery disconnection warning
- Fail-safe function table
- Chapter 2 Specification
- General specification
- Maintenance specifications
- Engine
- Jet pump unit
- Hull and hood
- Electrical
- Tightening torques
- Specified torques
- General torque
- Cable and hose routing
- Starboard bow view
- Top view
- Port view
- Chapter 3 Periodic check and adjustment
- Maintenance interval chart
- Periodic service
- Control system
- Steering system check
- Jet thrust nozzle steering angle check and adjustment
- Jet thrust nozzle QSTS angle check and adjustment
- Throttle lever free play check and adjustment
- Trolling speed check
- Shift cable check and adjustment
- Fuel system
- Fuel line check
- Water separator check
- Power unit
- Valve clearance measurement
- Compression pressure measurement
- Engine oil level check
- Engine oil change
- Oil filter replacement
- Air filter element check
- Spark plug check
- Electrical
- Battery check
- Jet pump unit
- Jet pump unit check
- Bilge pump
- Bilge strainer check
- Electric bilge pump strainer check
- General
- Drain plug check
- Throttle valve and engine internal components
- Lubrication points
- Chapter 4 Fuel system
- Fuel tank, fuel pump module, and fuel hose
- Fuel tank removal
- Fuel hose disconnection
- Fuel pump module removal
- Fuel sender removal
- Rollover valve check
- Check valve check
- Fuel line check
- Fuel pump module check
- Fuel filler neck and hose check
- Fuel tank check
- Fuel injector check
- Fuel injector installation
- Fuel sender installation
- Fuel pump module installation
- Fuel hose connection
- Fuel pressure measurement
- Chapter 5 Power unit
- Engine unit
- Engine unit removal 1
- Engine unit removal 2
- Engine unit removal 3
- Engine unit removal 4
- Engine mount removal
- Engine unit removal
- Breather assembly check
- Engine mount check
- Engine unit installation
- Muffler
- Muffler disassembly
- Exhaust pipe 3 removal
- Muffler check
- Pipe check
- Thermo sensor check
- Exhaust pipe 3 installation
- Electrical box and starter motor
- Electrical box and starter motor removal
- Air cooler, supercharger, and throttle body assembly
- Air cooler and supercharger removal
- Intake assembly removal
- Intake disassembly
- Air cooler check
- Supercharger check
- Throttle body assembly check
- Intake manifold check
- Intake manifold installation
- Supercharger installation
- Air cooler intake hose installation
- Boost pipe installation
- Oil cooler, oil pump assembly, and drive gear
- Oil cooler and oil pump assembly removal
- Drive gear removal
- Drive gear assembly removal
- Drive gear disassembly
- Oil cooler assembly check
- Oil pump assembly check
- Idle gear check
- Drive gear check
- Drive gear clutch check
- Oil pump drive gear assembly
- Drive gear assembly installation
- Oil pump assembly installation
- Camshaft
- Cylinder head cover removal
- Camshaft and timing chain removal
- Camshaft removal
- Camshaft check
- Camshaft sprocket check
- Timing chain check
- Timing chain tensioner check
- Camshaft installation
- Cylinder head cover installation
- Valve clearance adjustment
- Cylinder head
- Cylinder head assembly removal
- Cylinder head disassembly
- Cylinder head assembly removal
- Valve removal
- Cylinder head check
- Valve spring check
- Valve check
- Valve guide check
- Valve guide removal
- Valve guide installation
- Valve seat check
- Valve seat refacing
- Valve installation
- Cylinder head installation
- Generator cover and flywheel magneto
- Generator cover and flywheel magneto removal
- Generator cover disassembly
- Drive coupling removal
- Flywheel magneto removal
- Bearing removal
- Idle gear and shaft check
- Transfer shaft check
- Starter clutch check
- Bearing installation
- Oil seal installation
- Generator cover assembly
- Flywheel magneto installation
- Drive coupling installation
- Oil separator tank and oil pan
- Oil separator tank and oil pan removal
- Oil pan disassembly
- Oil pan check
- Crankcase, connecting rod, and piston
- Crankcase, connecting rod, and piston disassembly
- Crankcase disassembly
- Connecting rod and piston removal
- Crankcase check
- Anode check
- Piston check
- Piston ring check
- Piston pin check
- Connecting rod check
- Cylinder check
- Crankshaft check
- Crankshaft pin oil clearance check
- Crankshaft journal oil clearance check
- Connecting rod and piston installation
- Crankcase assembly
- Cooling water
- Cooling water hose routing
- Thermostat removal
- Cooling water line check
- Thermostat check
- Chapter 6 Jet pump unit
- Intake grate and ride plate
- Intake grate and ride plate removal
- Jet pump unit
- Jet pump unit removal
- Jet pump unit removal
- Jet pump unit installation
- Reverse gate
- Reverse gate removal
- Jet thrust nozzle and nozzle ring
- Jet thrust nozzle and nozzle ring removal
- Impeller duct and impeller housing
- Impeller duct and impeller housing removal
- Impeller duct and drive shaft
- Impeller duct and drive shaft disassembly
- Drive shaft removal
- Impeller check
- Impeller housing check
- Drive shaft check
- Drive shaft installation
- Impeller duct and impeller housing installation
- Transom plate and hoses
- Transom plate and hose removal
- Water hose check
- Transom plate installation
- Intermediate housing
- Intermediate housing removal
- Intermediate housing disassembly
- Intermediate housing removal
- Driven coupling removal
- Intermediate drive shaft removal
- Oil seal removal
- Bearing removal
- Intermediate drive shaft and grease hose check
- Driven coupling and intermediate housing check
- Bearing installation
- Oil seal installation
- Driven coupling installation
- Intermediate housing installation
- Chapter 7 Electrical system
- Electrical components
- Electrical box
- Electrical components
- Electrical box disassembly
- Fuse box disassembly
- Electrical analysis
- Check using the YDIS
- Input voltage measurement
- Peak voltage measurement
- Ignition system
- Ignition coil
- Pickup coil
- Charging system
- Stator coil
- Rectifier regulator
- Control system
- Oil pressure switch
- Thermoswitch
- Thermo sensor
- Engine temperature sensor
- Intake air temperature sensor
- Intake air pressure sensor
- Knock sensor
- Throttle position sensor
- Accelerator position sensor
- Electronic throttle valve relay
- Cam position sensor
- Slant detection switch
- Steering sensor
- Reverse sensor
- Right handlebar switch assembly
- ECM circuit
- Earth plate
- Electric bilge pump
- Fuel system
- Fuel injector
- Fuel pump module
- Starting system
- Fuse
- Left handlebar switch assembly
- Main and fuel pump relay
- Starter relay
- Starter motor
- Starter motor disassembly
- Starter motor operation
- Armature
- Brush holder
- Gear cover
- Rear cover
- Starter motor assembly
- Remote control system
- Transmitter registration
- Remote control transmitter
- Remote control receiver
- Indication system
- Multifunction meter
- Operation button assembly
- Compass display  
- Air temperature display  
- Water temperature display  
- Speed sensor
- Digital speedometer display  
- Digital speedometer display  
- Fuel level meter display and fuel level warning indicator
- Check engine warning indicator
- Diagnostic display
- Oil pressure warning indicator
- Engine overheat warning indicator
- Buzzer
- Chapter 8 Hull and hood
- Handlebar
- Steering pad removal  
- Steering pad removal  
- Handlebar holder removal
- Handlebar assembly removal
- Left and right handlebar switch disassembly
- Handlebar check
- Handlebar switch assembly check
- Handlebar assembly installation
- QSTS grip and converter
- QSTS grip and converter disassembly
- QSTS cable removal
- QSTS check
- QSTS cable installation
- Front hood
- Front hood removal
- Damper check
- Mirror disassembly
- Mirror assembly installation
- Rivet removal
- Rivet installation
- Steering console cover
- Multifunction meter and cover removal
- Side cover removal
- Center cover removal
- Center cover disassembly
- Side cover removal
- Shift lever removal
- Steering master
- Steering master removal
- Steering master disassembly
- Steering master component check
- Spring installation
- Rubber seal installation
- Remote control cables and speed sensor lead
- Remote control cables and speed sensor lead removal
- Steering cable installation (steering master end)
- Steering cable installation (jet pump end)
- Shift cable installation (shift lever end)
- Shift cable installation (jet pump end)
- Hoses
- Hose removal
- Seats and hand grip
- Seat and hand grip removal
- Seat lock check
- Exhaust system
- Exhaust system and battery removal
- Exhaust system check
- Deck and hull
- Deck and hull disassembly 1
- Deck and hull disassembly 2
- Drain plug check
- Front protector 1 installation
- Pull-up cleat cover installation  
- Reboarding step installation
- Chapter 9 Trouble analysis
- YDIS
- Introduction
- Features
- Functions
- Contents
- Operating
- Connecting the communication cable to the watercraft
- Engine unit trouble analysis
- Using the YDIS for engine unit trouble analysis
- Self-diagnosis
- Diagnostic code table
- Diagnostic code and checking step
- Engine unit trouble analysis (diagnostic code not detected)
- Trouble analysis chart
- Wiring diagram

OWNERS MANUAL
- Important manual information
- Table of contents
- General and important labels
- Identification numbers
- Primary Identification (PRI-ID) number
- Hull Identification Number (HIN)
- Engine serial number
- Emission control information
- Approval label of emission control certificate
- Manufactured date label
- Star labels
- Important labels
- Warning labels
- Other labels
- Safety information
- Limitations on who may operate the watercraft
- Cruising limitations
- Operation requirements
- Recommended equipment
- Hazard information
- Watercraft characteristics
- Water-skiing
- Rules of the Road
- To get more boating safety information
- Enjoy your watercraft responsibly
- Features and functions
- Location of main components
- Front view
- Rear view
- Control system
- Engine compartment
- Operation of controls and other functions
- Seats
- Hood
- Fuel tank filler cap
- Remote control transmitter
- Engine stop switch
- Engine shut-off switch
- Start switch
- Right handlebar switches
- Throttle lever
- Cooling water pilot outlets
- Steering system
- Tilt lever
- Shift lever
- Quick Shift Trim System (QSTS) selector
- Handgrip
- Reboarding step
- Bow eye
- Stern eyes
- Yamaha Engine Management System (YEMS)
- Yamaha Security System
- Yamaha Security System settings
- No-wake mode
- Cruise assist
- Multifunction information center
- Storage compartments
- Operation
- Fuel and oil
- Gasoline
- Engine oil
- Filling the fuel tank
- Pre-operation checks
- Pre-operation check list
- Pre-operation check points
- Engine compartment
- Hull and deck
- Fuel level
- Engine oil level
- Water separator
- Bilge
- Stern drain plugs
- Battery
- Fire extinguisher
- Throttle lever
- Steering system
- Shift lever and reverse gate
- Quick Shift Trim System (QSTS)
- Jet intake
- Engine shut-off cord
- Switches
- Multifunction information center
- Operation
- Engine break-in
- Launching the watercraft
- Stopping the engine
- Leaving the watercraft
- Operating your watercraft
- Getting to know your watercraft
- Learning to operate your watercraft
- Riding with passengers
- Starting the watercraft
- Boarding and starting in shallow water
- Boarding and starting from a dock
- Boarding and starting from a dock
- Boarding and starting in deep water
- Boarding alone
- Boarding with passengers
- Capsized watercraft
- Turning the watercraft
- Stopping the watercraft
- Beaching the watercraft
- Docking the watercraft
- Reverse on waterways
- Rough water operation
- Post-operation care
- Transporting
- Maintenance and care
- Storage
- Flushing the cooling system
- Lubrication
- Fuel system
- Battery
- Cleaning the watercraft
- Maintenance and adjustments
- Owner's/operator's manual and tool kit
- Periodic maintenance chart
- Checking the fuel system
- Fuel tank
- Engine oil and oil filter
- Air filter element
- Checking the jet thrust nozzle angle
- Checking the shift cable
- Checking and adjusting the throttle cable
- Cleaning and adjusting the spark plugs
- Lubrication points
- Checking the battery
- Fuel injection system
- Specifications
- Specifications
- Trouble recovery
- Troubleshooting
- Troubleshooting chart
- Emergency procedures
- Cleaning the jet intake and impeller
- Jumping the battery
- Replacing the fuses
- Towing the watercraft
- Submerged watercraft
- Consumer information
- Limited warranty