Polaris MSX 150 - Service Manual and Parts Manual

POLARIS MSX 150 - SERVICE MANUAL & PARTS MANUAL

- English Service Manual and Parts Manual, to Jet Ski Polaris MSX 150.

 

CONTENTS:


Service Manual

table of contents
- chapter 1-general information
--  service guidelines/safety warnings
--  msx 150 general information
--  msx 150 general information
--  standard torque specifications
--  conversion chart
--  tap drill sizes
--  service tools
- chapter 2-maintenance
--  periodic maintenance table
--  safety warnings
--  flush kit
--  service products
--  steering/reverse system lubrication
--  steering/post removal/assembly
--  steering/reverse cable adjustment
--  e.s.p. function testing
--  valve clearance adjustment procedure
--  engine oil level check
--  oil change procedure
--  engine coolant inspection/change procedure
--  cooling system pressure test
--  engine compression/fuel system pressure tests
--  battery safety and maintenance
--  spark plug
--  fuses
--  exhaust cooling injector maintenance
--  throttle cable adjustment
--  gasoline safety/fuel system maintenance/fuel filter
--  bilge system/siphons
--  propulsion system maintenance
--  hndlebar maintenance/intake manifold re-torque procedure
--  drain plugs
--  off-season storage
- chapter 3-engine removal/installation
--  engine subassembly removal
--  engine mount removal
--  engine installation
- chapter 4-engine disassembly/assembly
--  engine specifications
--  engine fastener torque specifications
--  service tools
--  oil filter assembly
--  valve cover assembly
--  dry sump oil pump assembly
--  thermostat housing
--  high pressure oil pump assembly
--  chain guide and chain tensioner assembly
--  engine case/cylinder head assembly
--  piston assembly
--  vavle assembly
--  balance plate/pto assembly
--  crankshaft/balance shaft assembly
--  engine disassembly
--  engine assembly
--  timing chain installation/timing procedure
--  freshwater/internal engine cooling systems
--  thermostat, water pump & seal removal/installation
--  freshwater cooling circuit illustrations
--  oil lubrication system
--  crankcase ventilation system
--  oil pump(s) removal and installation
--  oil lubrication illustrations
- chapter 5-fuel injection/ignition/exhaust systems
--  bosch engine management system overview
--  engine management system specifications
--  air inlet hose routings
--  fuel hose routings
--  vent hose routing
--  fuel tank assembly illustration
--  fuel supply/vent hose illustration
--  fuel rail/injector illustration
--  electronic throttle body illustrations
--  spark plug/ignition coil illustration
--  ecu mounting illustration
--  ecu wiring harness connector illustrations
--  engine management sensor circuit drawings w/trouble codes
--  ecu connectors
--  ecu trouble codes
--  electronic throttle body/ppu troubleshooting
--  exhaust system illustration
--  turbocharger/wastegate overview
--  charge air cooler overview/turbocharger troubleshooting
--  rpm limiting modes
--  troubleshooting: engine will not turnover
--  troubleshooting: engine turns over; will not start
--  troubleshooting: engine stalls; will re-start
--  troubleshooting: engine stalls: will not re-start
--  troubleshooting: engine lacks performance, rpm limits
--  troubleshooting: general
- chapter 6-propulsion
--  ventilation/cavitation troubleshooting
--  pump assembly illustration
--  stator assembly illustration
--  driveshaft assembly illustration
--  pump induction assembly illustration
--  pump removal and assembly
--  bearing carrier removal and installation
--  driveshaft shim procedure
--  driveline inspections
--  stator disassembly ans assembly
--  driveshaft alignment procedure
--  sacrificial anode
--  intake scoop/ride plate removal and installation
- chapter 7-hull and body
--  hull specifications/paint codes
--  fastener guide
--  steering/reverse cable routing
--  siphon hose routing
--  hull assembly illustration
--  compartment door assembly
--  shroud and storage assemblies
--  seat assembly
--  steering control assembly
--  ppu assembly
--  reverse system assembly
--  handlebar/ steering post removal
--  steering cable removal and installation
--  steering/reverse cable adjustment
--  top deck/hull repair
- chapter 8-electrical systems
--  chassis electrical and sensor specifications
--  battery and charging system specifications
--  ngi gauge
--  ngi gauge wiring illustration/mil indicators
--  battery testing/maintenance
--  alternator assembly
--  charging system illustration
--  start/stop electrical system illustration
--  system interface box overview
--  starter motor illustration
--  starter motor disassembly/assembly/troubleshooting
- wiring diagrams
- index
--  a-e
--  f-p
--  r-w



Parts Manual

- a
- airbox d1
- b
- battery box . b6
- c
- chain tensioner . c5
- compartment door a3
- coolant bottle . d7
- coolant elbow d8
- coolant rail b10
- cooling system . b4
- crankshaft and balance shaft b12
- cylinder c7
- d
- decals . b8
- drive system a12
- e
- ecu mounting . d14
- electrical b5
- engine bedplate . d2
- engine mounting b7
- enhanced steering performance . d12
- exhaust gaskets and hardware . c10
- exhaust system . b3
- f
- flywheel . c2
- fuel rail c9
- fuel system . a9
- fuel tank . a8
- h
- heat exchanger . d5
- hull and body . a5-6
- i
- ignition coils . c11
- intake d4
- intercooler d3
- m
- magneto c1
- o
- oil cooler c14
- oil filter . c6
- oil lines d6
- oil pump b14
- oil sump b9
- oil tank . d6
- p
- piston and rod . b13
- popoff valve d1
- ppu asm. d13
- propulsion . a14
- r
- reverse a13
- s
- seat a7
- sensors d10
- shroud and storage . a4
- steering a10
- steering cable a11
- t
- throttle body d4
- tool kit . d11
- turbocharger and lines c12-13
- v
- valve cover . c8
- valve train c4
- valves c3
- voltage regulator d9
- w
- water exchanger . d5
- water inlet . b1
- water pump . b11
- water siphon . b2