Jeep Willys - Service Manual / Repair Manual - Parts Catalogue

JEEP WILLYS - SERVICE MANUAL - PARTS MANUAL

- English & Portuguese Service Manual and Spare Parts Catalogue to Jeep Willys.


CONTENTS:


ENGLISH - JEEP WILLYS - DRIVERS MANUAL (AUSTRALIAN VERSION)

- 1/4 Ton 4x4 Willys MB and Ford GPW Jeep - Parts List
- Front Axle Assembly and Steering Linkage
- Transfer Case Assembly - Sectional View
- Differential Assembly - Sectional View
- Front Axle Housing, Shaft and Related Parts
- Front Axle Steering Knuckle, Universal Joint and Related Parts - Sectional View
- Front Axle Steering Knuckle and Related Parts - Exploded View
- Front Axle Universal Joint
- Rear Axle Assembly - Exploded View
- Pintle Hook
- Front Compartment and Instrument Panel
- Body Assembly
- Brake Assembly - Exploded View
- Hand Brakes ( External Contracting Type ) - Exploded View
- Hand Brakes ( Internal Expanding Type )
- Brake Master Cylinder Assembly - Exploded View
- Brake Wheel Cylinder Assembly - Exploded View
- Clutch Pressure Plate and Disk
- Clutch Linkage and Controls
- Water Pump Assembly
- Generator Assembly ( Bearing Type )
- Generator Assembly ( Bushing Type )
- Generator Regulator Assembly
- Cranking Motor Assembly
- Distributor Assembly - Open Type
- Distributor Assembly - Dust-proof Type
- Lighting Switch - Rotary Type
- Headlight Assembly
- Blackout Driving Light Assembly
- Marker Light Assembly
- Tail and Stop Light Assembly
- Engine Assembly - Left Side View
- Engine Assembly - Right Side View
- Engine Assembly - Transverse, Section View
- Timing Chain Cover, Cylinder Block and Flywheel Housing
- Crankshaft and Bearings
- Piston and Connecting Rod
- Camshaft, Timing Chain and Valve Mechanism - Exploded View
- Valve Cover and Ventilator Parts
- Oil Pump Assembly
- Manifold Assembly
- Oil Filter Assembly
- Exhaust System
- Fuel Tank Assembly and Related Parts
- Carburetor Assembly
- Air Cleaner Assembly
- Fuel Pump Assembly
- Fuel Strainer Assembly
- Propeller Shafts and Universal Joints
- Rear Propeller Shafts and Universal Joints
- Front Spring Assembly ( with Torque Reaction Spring )
- Steering Gear Assembly - Exploded View
- Transfer Case Assembly - Exploded View
- Transmission Assembly - Sectional View
- Transmission Assembly - Exploded View



ENGLISH - JEEP WILLYS - ORDNANCE MAINTENANCE (POWER TRAIN, BODY AND FRAME)

-Introduction
-Power train
-Power train description  
-Transmission
-Transfer case
-Propeller (drive) shafts and universal
-Joints  
-Front axle  

-Rear axle  
-Fits and tolerances  
-Body and frame
-Springs and shock absorbers  
-Steering gear and drag link  
-Body
-Frame
-Fits and tolerances  
-Special tools



ENGLISH - JEEP WILLYS - PARTS MANUAL

- Introduction
- Notes    
- Group 01 engine  
- Group 02 clutch  
- Group 03 fuel system    
- Group 04 exhaust system         
- Group 05 cooling system
- Group 06 electrical system  
- Group 07 transmission  
- Group 08 transfer
- Group 09 propeller shaft and universal joints  
- Group 10 front axle
- Group 11 rear axle
- Group 12 brakes
- Group 13 wheels, hubs, and drums
- Group 14 controls
- Group 15 frame and brackets  
- Group 16 springs and shock absorbers  
- Group 17 fenders and hood
- Group 18 body   
- Group 26 winch and power-take-off
- Group 21 bumpers and guards  
- Group 22 miscellaneous
- Accessories  
- Alphabetical index   
- Ordnance and manufacturer’s part number index
- Ordnance stock number index
- Federal stock number index



ENGLISH - JEEP WILLYS - SERVICE MANUAL 1944 (ORIGINAL)

Operating instructions

- Introduction
- Description & tabulated data
- Driving controls & operation
- Operation under unusual conditions
- 1st echelon preventive maintenance
- Lubrication
- Tools and equipment stowage

Vehicle maintenance instructions

- 2nd echelon preventive maintenance
- New vehicle run-in test
- Organization tools & equipment
- Trouble shooting
- Engine - description, data, maintenance...
- Engine - removal and installation
- Ignition system
- Fuel & air intake & exhaust systems
- Cooling system
- Starting system
- Generating system
- Battery and lighting system
- Clutch
- Transmission
- Transfer case
- Propeller shafts and universal joints
- Front axle
- Rear axle
- Brakes
- Springs and shock absorbers
- Steering gear
- Body and frame
- Radio interference suppression system
- Shipment and temporary storage



ENGLISH - JEEP WILLYS - SERVICE MANUAL 1944

Operating instructions

- Introduction
- Description & tabulated data
- Driving controls & operation
- Operation under unusual conditions
- 1st echelon preventive maintenance
- Lubrication
- Tools and equipment stowage

Vehicle maintenance instructions

- 2nd echelon preventive maintenance
- New vehicle run-in test
- Organization tools & equipment
- Trouble shooting
- Engine - description, data, maintenance...
- Engine - removal and installation
- Ignition system
- Fuel & air intake & exhaust systems
- Cooling system
- Starting system
- Generating system
- Battery and lighting system
- Clutch
- Transmission
- Transfer case
- Propeller shafts and universal joints
- Front axle
- Rear axle
- Brakes
- Springs and shock absorbers
- Steering gear
- Body and frame
- Radio interference suppression system
- Shipment and temporary storage


ENGLISH - JEEP WILLYS - SERVICE MANUAL 1956

Introduction
- General
- Description and data

Operating Instructions
- Service upon receipt of materiel
- Controls and instruments
- Operation under usual conditions
- Operation of materiel used in conjunction wilt major item.
- Operation under unusual conditions

Organizational Maintenance Instructions
- Parts, special tools, and equipment for operation and organizational maintenance.
- Lubrication and painting
- Preventive maintenance service
- Troubleshooting
- Engine description and maintenance ·in vehicle.
- Engine removal and installation
- Cooling system
- Fuel and air intake B7Btem
- Exhaust system
- Ignition system
- Starting system
- Generating system
- Batteries and lighting system
- Winch
- Instrument cluster
- Radio interference suppression
- Clutch
- Transfer and power take off assemblies
- Transmission assembly
- Propeller shafts with universal joint assemblies
- Rear axle
- Front axle
- Steering
- Brake system·
- Springs and shock absorbers
- Wheels
- Body and frame
- Maintenance under unusual conditions

Shipment Of Materiel And Destruction To Prevent Enemy Use
- Shipment materiel
- Destruction of materiel to prevent enemy use

References



PORTUGUESE - JEEP WILLYS - MANUAL DE INSTRUCOES (MILITAR)
PORTUGUESE - JEEP WILLYS - MANUAL DE INSTRUCOES
PORTUGUESE - JEEP WILLYS - MANUAL DE OPERACAO E MANUTENCAO

- Capa
- Índice
- Características
- Identificação
- Instrumentos
- Interruptores e controles
- Manejo do Utilitário Jeep Militar
- Manutenção
- Reparos de emergência
- Regulagem do motor
- Sistema de arrefecimento
- Sistema elétrico
- Sistema de alimentação
- Transmissão
- Eixos
- Direção
- Rolamentos das rodas dianteiras
- Rolamentos das rodas traseiras
- Manutenção dos rolamentos das rodas
- Pneus (faltante)
- Freios (falta uma parte)
- Suspensão
- Ferramentas
- Operação do guincho
- Tabela folgas motor
- Tabela apertos do motor
- Tabela de lubrificação



PORTUGUESE - JEEP WILLYS - MANUAL DO MECANICO

- Capa - Manual do Mecânico
- Índice Geral
- Apresentação
- Características Gerais
- Motor BF-161
- Embreagem
- Carburador
- Sistema Elétrico
- Diagrama Elétrico CJ-5
- Diagrama Elétrico Rural
- Diagrama Elétrico Pick-up
- Diagrama Elétrico AeroWillys
- Diagrama Elétrico Itamaraty
- Caixa de Mudanças
- Caixa de Transferência
- Eixo Traseiro
- Eixo Dianteiro
- Direção
- Freios
- Rodas, Cubos e Tambores
- Suspensão
- Carroçaria
- Complemento AeroWillys
- Motor BF dupla carburação!
- Tabela Lubrificação CJ-5
- Tabela Lubrificação Rural
- Tabela Lubrificação Pick-up
- Tabela Lubrificação AeroWillys
- Tabela Lubrificação Itamaraty



PORTUGUESE - JEEP WILLYS - MANUAL DO PROPIETARIO

- Dados Gerais
- Identificação
- Contrôles e instrumentos
- ComandosInterruptores e luzes
- Ventilação
- Amaciamento
- Manejo
- Economia de combustível
- Manutenção
- Regulagem do motor
- LubrificaçãoReparos de emergência
- Sistema de arrefecimento

- Sistema elétrico
- Sistema de alimentação
- TransmissãoEixos
- Direção
- Rolamentos das rodas
- Freios
- Pneus
- Suspensão
- Tabela de lubrificação


PORTUGUESE - JEEP WILLYS - MANUAL LUBRIFICACAO 1954