Jeep Commander XK 2007 - Workshop Manual / Repair Manual

JEEP COMMANDER XK 2007 SERVICE MANUAL

- Workshop Manual and Wiring Information, to vehicles Jeep Commander model XK 2007.
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INDEX:
    

VEHICLE DATA
VEHICLE IDENTIFICATION NUMBER
Description
VEHICLE EMISSION CONTROL INFORMATION (VECI)
Description
VEHICLE CERTIFICATION LABEL
Description
FASTENER IDENTIFICATION
Description
FASTENER USAGE
Description
Fastener usage
THREADED HOLE REPAIR
Description
Threaded hole repair
INTERNATIONAL SYMBOLS
Description - International Symbols
METRIC SYSTEM
Description
TORQUE REFERENCES
Description
0 - LUBRICATION & MAINTENANCE
INTERNATIONAL SYMBOLS
Description
PARTS & LUBRICANT RECOMMENDATION
Description
Lubricant recommendations
Fluid types
FLUID TYPES
Description
Engine oil - gasoline engines
Engine oil - diesel engines
Engine coolant
Hoat coolant
Axle
Transfer case
Automatic transmission fluid
Power steering fluid
Brake fluid
Brake fluid - export
Diesel fuel
A/c refrigerant
Operation - Automatic Transmission Fluid
FLUID CAPACITIES
Specifications - Fluid Capacities
FLUID FILL/CHECK LOCATIONS
Inspection - Fluid Fill/Check Locations
MAINTENANCE SCHEDULES
Description
Maintenance schedules
Maintenance schedules - gasoline engines - export
Maintenance schedules - diesel engines - export
LIFT POINTS
Standard Procedure - Hoisting And Jacking Recommendations
JUMP STARTING
Standard Procedure - Jump Starting
EMERGENCY TOW HOOKS
Description
TOWING
Standard Procedure - Towing Recommendations
2 - SUSPENSION
WHEEL ALIGNMENT
Wheel Alignment
Description
Operation
Diagnosis and testing
Standard procedure
Specifications
FRONT
Front
Description
Specifications
Special tools
Bushings
Description
Removal
Installation
Hub / Bearing
Description
Operation
Removal
Installation
Knuckle
Description
Operation
Removal
Installation
Lower Ball Joint
Diagnosis and testing
Removal
Installation
Lower Control Arm
Description
Operation
Removal
Installation
Shock
Description
Operation
Removal
Installation
Spring
Removal
Installation
Stabilizer Bar
Description
Operation
Removal
Installation
Stabilizer Link
Removal
Installation
Upper Ball Joint
Diagnosis and testing
Removal
Installation
Upper Control Arm
Description
Operation
Removal
Installation
Clevis Bracket
Removal
Installation
REAR
Rear
Description
Warning
Diagnosis and testing
Specifications
Bushings
Removal
Installation
Lower Control Arm
Description
Operation
Removal
Installation
Upper Control Arm
Description
Operation
Removal
Installation
Shock
Description
Operation
Removal
Installation
Spring
Description
Operation
Removal
Installation
Jounce Bumper/Cup
Removal
Installation
Stabilizer Bar
Description
Operation
Removal
Installation
Stabilizer Link
Removal
Installation
Track Bar
Removal
Installation
3 - DIFFERENTIAL & DRIVELINE
DIFFERENTIAL & DRIVELINE - ELECTRICAL DIAGNOSTICS
Differential & Driveline - Electrical Diagnostics
Diagnosis and testing
DIFFERENTIAL & DRIVELINE - SERVICE INFORMATION
Propeller Shaft
Propeller shaft
Shaft-propeller front
Shaft-propeller rear
Half Shaft
Half shaft
Cv boot-outer
Cv joint/boot-inner
Front Axle - C200f
Front axle - c200f
Axle shafts
Axle shaft seals
Axle bearings
Pinion seal
Bushings-axle
Differential
Seal-differential
Differential case bearings
Pinion gear/ring gear/tone ring
Front Axle - C200fe
Front axle - c200fe
Shaft-axle
Bearings-axle
Seal-axle shaft
Seal-pinion
Bushings-axle
Seal-differential
Differential-elsd
Bearings-elsd differential case
Gear-pinion/ring
Rear Axle - C213r
Rear axle - c213r
Differential cover
Axle shafts
Axle bearings
Axle shaft seals
Pinion seal
Differential
Differential-vari-lok
Bearings-vari-lok differential case
Bearings-differential case
Pinion gear/ring gear
Rear Axle - C213re
Rear axle - c213re
Differential cover
Axle shafts
Axle bearings
Axle shaft seals
Pinion seal
Differential-elsd
Bearings-differential case
Pinion gear/ring gear
4 - VEHICLE QUICK REFERENCE
FLUID - CAPACITIES & RECOMMENDED
Specifications
Fluids, lubricants, and genuine parts
FUSE LOCATIONS & TYPES
Specifications
Fuse panel
MAINTENANCE SCHEDULES
Description
Maintenance schedules
Maintenance schedules - diesel engines - export
REPLACEMENT BULBS
Specifications
Replacement light bulbs - interior
Replacement light bulbs - exterior
TRAILER TOWING
Specifications
Trailer towing - nafta
5 - BRAKES
BRAKES - BASE - SERVICE INFORMATION
Brakes - Base - Service Information
Description
Diagnosis and testing
Standard procedure
Specifications
Special tools
Sensor-Brake Fluid Level
Removal
Installation
Red Brake Warn Indicator Lamp
Description
Operation
Diagnosis and testing
Adjustable Pedal Switch



Description
Removal
Installation
Brake Lines
Description
Diagnosis and testing
Standard procedure
Removal
Installation
Brake Pads / Shoes
Removal
Installation
Disc Brake Calipers
Description
Operation
Removal
Disassembly
Cleaning
Inspection
Assembly
Installation
Fluid
Description
Diagnosis and testing
Standard procedure
Fluid Reservoir
Removal
Installation
Master Cylinder
Description
Operation
Diagnosis and testing
Standard procedure
Removal
Installation
Pedal
Description
Operation
Removal
Installation
Power Brake Booster
Description
Operation
Removal
Installation
Rotors
Diagnosis and testing
Standard procedure
Removal
Installation
Disc Brake Caliper Adapter
Removal
Installation
Support Plate
Removal
Installation
Parking Brake
Operation
Diagnosis and testing
Cables
Removal
Installation
Lever
Removal
Installation
Shoes
Description
Operation
Removal
Cleaning - rear drum in hat brake
Inspection - rear drum in hat brake
Installation
Adjustments
BRAKES - ELECTRICAL DIAGNOSTICS
Abs
Diagnosis and testing
Standard procedure
Adjustable Pedals
Diagnosis and testing
Standard procedure
BRAKES - ABS - SERVICE INFORMATION
Brakes - Abs - Service Information
Description
Operation
Diagnosis and testing - antilock brakes
Standard procedure - bleeding abs brake system
Specifications
Sensor-Front Wheel Speed
Description
Operation
Removal
Installation
Sensor-Rear Wheel Speed
Description
Operation
Removal
Installation
Sensor-Dynamics
Description
Removal
Installation
Sensor-Steering Angle
Description
Removal
Installation
Sensor-G
Description
Hcu (Hydraulic Control Unit)
Description
Operation
Removal
Installation
7 - COOLING
COOLING
Description
Cooling system
Operation
Cooling system
Diagnosis And Testing
On-board diagnostics (obd)
Preliminary checks
Cooling system leaks
Cooling system deaeration
Standard Procedure
Draining cooling system
Refilling cooling system
Refilling cooling system - 3.0l diesel
Adding additional coolant
Reverse flushing
Specifications
Torque
Fill volumes
Special Tools
Cooling
ACCESSORY DRIVE
Belts-Accessory Drive
Diagnosis and testing
Removal
Installation
Tensioner-Accessory Drive Belt
Removal
Installation
ENGINE
Coolant
Description
Operation
Diagnosis and testing
Container-Coolant Recovery
Description
Removal
Installation
Fan-Radiator
Description
Operation
Removal
Cleaning
Inspection
Installation
Solenoid-Radiator Fan
Removal
Installation
Heater-Engine Block
Description
Operation
Diagnosis and testing - engine block heater
Removal
Installation
Sensor-Engine Coolant Temperature
Description
Operation
Removal
Installation
Thermostat-Engine Coolant
Description
Operation
Diagnosis and testing - thermostat
Removal
Installation
Fan-Viscous Radiator
Description
Operation
Diagnosis and testing - viscous fan drive
Removal
Installation
Radiator
Description
Removal
Cleaning
Inspection
Installation
Motor-Radiator Fan
Diagnosis and testing-electric cooling fan
Pump-Water

Description
Operation
Diagnosis and testing - water pump
Removal
Cleaning
Inspection
Installation
Cap-Radiator Pressure
Description
Operation
Diagnosis and testing - radiator pressure cap
Cleaning
Inspection
TRANSMISSION
Cooler-Transmission
Description
Standard procedure
Removal
Installation
8 - ELECTRICAL
8A - AUDIO/VIDEO
Audio/Video Systems - Electrical Diagnosis
Audio/video systems - electrical diagnosis
Audio/Video - Service Information
Audio/video - service information
Amplifier
Antenna body & cable
Antenna cable - instrument panel
Antenna cable - satellite radio
Antenna - navigation radio
Antenna - quarter glass
Antenna-satellite
Module - antenna
Monitor-media system
Player - dvd
Radio
Radio noise suppression components
Rear camera
Receiver-satellite
Switch - remote radio
Speaker
8B - CHIME/BUZZER
Chime/Buzzer - Electrical Diagnostics
Chime/buzzer - electrical diagnostics
Chime/Buzzer
Chime/buzzer
Display-park assist
Module-park assist
Sensor-park assist
Switch-park assist
8E - ELECTRONIC CONTROL MODULES
Electronic Control Modules - Electrical Diagnostics
Electronic control modules - electrical diagnostics
Electronic Control Modules
Electronic control modules
Communication
Data link connector
Module-adjustable pedals
Module-antilock brakes
Module-engine control
Module-final drive control
Module-front control
Module-memory mirror
Module-memory seat
Module-powertrain control
Module-steering control
Module-transmission control
8F - ENGINE SYSTEMS
Battery System - Service Information
Battery system - service information
Battery
Battery cables
Battery tray
Charging - Service Information
Charging - service information
Pulley - generator decoupler
Generator
Regulator, voltage
Starting-Electrical Diagnostics
Starting-electrical diagnostics
Starting
Starting
Motor - starter
Relay-starter motor
8G - HEATED SYSTEMS
Heated Glass - Service Information
Heated glass - service information
Grid-rear window defogger
Relay-rear window defogger
Switch-rear window defogger
Heated Mirrors - Service Information
Heated mirrors - service information
Heated Seats - Electrical Diagnostics
Heated seats - electrical diagnostics
Heated Seats - Service Information
Heated seats - service information
Heater-cushion pad
Module-heated seats
Switch-heated seat
8H - HORN
Horn System - Electrical Diagnostics
Horn system - electrical diagnostics
Horn System - Service Information
Horn system - service information
Horn
Switch-horn
8I - IGNITION CONTROL
Ignition Systems - Electrical Diagnostics
Ignition systems - electrical diagnostics
Ignition System - Service Information
Ignition system - service information
Relay-auto shut down
Sensor-camshaft position
Coil-ignition
Sensor-knock
Spark plug
Cylinder - ignition key and lock
Switch-ignition
Plug-glow
Relay-glow plug
8J - INSTRUMENT CLUSTER

Instrument Cluster - Electrical Diagnostics
Instrument cluster - electrical diagnostics
Instrument Cluster
Instrument cluster
Abs indicator
Airbag indicator
Ajar indicators
Brake/park brake indicator
Charging indicator
Check gauges indicator
Coolant low indicator
Cruise indicator
Electronic stability program/brake assist system indicator
Engine temperature gauge
Etc indicator
Front fog lamp indicator
Fuel gauge
Gas cap indicator
Gear selector indicator
High beam indicator
Instrument panel switch pod
Low fuel indicator
Low oil pressure indicator
Malfunction indicator lamp (mil)
Odometer
Park assist disabled indicator
Rear fog lamp indicator
Seatbelt indicator
Security indicator
Service column lock indicator
Service exhaust indicator
Service park assist indicator
Service 4wd indicator
Shift indicator (transfer case)
Speedometer
Tachometer
Tire pressure monitor indicator
Tow/haul indicator
Traction control indicator
Trans temp indicator
Trip odometer
Turn signal indicator
Wait-to-start indicator
Washer fluid indicator
Water-in-fuel indicator
8L - LAMPS
Lamps/Lighting - Exterior - Electrical Diagnostics
Lamps/lighting - exterior - electrical diagnostics
Lamps/Lighting - Exterior
Lamps/lighting - exterior
Backup lamp switch
Switch-stop lamp
Center high mounted stop lamp
Front fog lamp
Front fog lamp relay
Front lamp unit
Hazard switch
Headlamp leveling motor
Headlamp leveling switch
Left multi-function switch
License plate lamp
Park brake switch
Park lamp relay
Rear fog lamp
Rear fog lamp relay
Rear lamp unit
Repeater lamp
Smartbeam
Stop lamp inhibit relay
Trailer tow connector
Module-trailer tow
Relay-trailer tow

Turn signal cancel cam
Lamps/Lighting - Interior - Electrical Diagnostics
Lamps/lighting - interior - electrical diagnostics
Lamps/Lighting - Interior
Lamps/lighting - interior
Ajar switch
Courtesy lamp
Glove box lamp/switch
Liftgate lamp
Reading lamp
Vanity lamp
8M - MESSAGE SYSTEMS
Overhead Console - Service Information
Description
Removal
Installation
Electronic Vehicle Information Center
Description
Operation
Diagnosis and testing
Standard procedure
Module-Remote Compass
Description
Operation
Diagnosis and testing
Removal
Installation
Universal Transmitter
Description
Diagnosis and testing
Standard procedure
Removal
Installation
Sensor-Ambient Air Temperature
Description
Operation
Diagnosis and testing
Removal
Installation
8N - POWER SYSTEMS
Power Liftgate - Electrical Diagnostics
Power liftgate - electrical diagnostics
Power Liftgate System - Service Information
Power liftgate system - service information
Chime
Drive unit - power liftgate
Latch - power liftgate
Link rod
Module - power liftgate control
Motor - power liftgate drive unit
Sensor - pinch
Switch - exterior handle
Switch - full open
Thermistor
Power Locks - Electrical Diagnostics
Power locks - electrical diagnostics
Power Locks - Service Information
Power locks - service information
Power lock motor
Remote keyless entry transmitter
Switch-window/door lock
Power Mirrors - Electrical Diagnostics
Power mirrors - electrical diagnostics
Power Mirrors-Service Information
Power mirrors-service information
Mirror-inside rearview
Switch-mirror
Power Seats - Electrical Diagnostics
Power seats - electrical diagnostics
Power Seats - Service Information
Power seats - service information
Motor-seat adjuster
Power seat recliner
Switch-seat
Power Top - Electrical Diagnosis
Power top - electrical diagnosis
Power Top - Sunroof Service Info
Power top - sunroof service info
Motor/module-sunroof
Switch - sunroof
Power Windows - Electrical Diagnostics
Power windows - electrical diagnostics
Power Windows - Service Information
Power windows - service information
Motor-window
Switch-power window
8O - RESTRAINTS
Restraints - Electrical Diagnostics
Restraints - electrical diagnostics
Restraints
Restraints
Child restraint anchor
Clockspring
Curtain airbag
Driver airbag
Impact sensor
Occupant restraint controller
Passenger airbag
Seat belt buckle
Seat belt and retractor
Seat belt switch
Seat belt tensioner
Seat belt turning loop adjuster
Seat track position sensor
8P - SPEED CONTROL
Speed Control
Description
Operation
Diagnosis and testing
Specifications
Cable-Speed Control
Description
Operation
Removal - 4.7l
Installation - 4.7l
Servo-Speed Control
Description
Operation
Removal
Installation
Switch-Speed Control
Description
Operation
Removal
Installation
Reservoir-Vacuum
Description
Operation
Diagnosis and testing - vacuum reservoir
Removal
Installation
8Q - VEHICLE THEFT SECURITY
Vehicle Theft Security - Electrical Diagnostics
Vehicle theft security - electrical diagnostics
Vehicle Theft Security
Vehicle theft security
Hood ajar switch
Intrusion module
Intrusion sensor
Module-sentry key remote entry
Shaft lock module
Siren
Transponder key
8R - WIPERS/WASHERS
Wipers/Washers - Electrical Diagnostics
Wipers/washers - electrical diagnostics
Wipers/Washers
Wipers/washers
Rain sensor module
Motor-rear window wiper
Relay-wiper-rear
Right multi-function switch
Sensor-washer fluid level
Hose-windshield washer
Washer nozzle
Pump-washer-windshield
Washer reservoir
Wiper arm
Wiper arm park ramp
Wiper blade
Relay-wiper high/low
Wiper module
Relay-wiper on/off
8T - NAVIGATION/TELECOMMUNICATION
Navigation/Telecommunication - Electrical Diagnostics
Navigation/telecommunication - electrical diagnostics
Navigation/Telecommunication - Service Information
Navigation/telecommunication - service information
Module-hands free
Traffic message center module
8W - WIRING
Wiring Schematics Information
Wiring diagram information
Connector
Diode
Terminal
Wire
Connector/Ground/Splice Location
Connector/ground/splice location
Power Distribution
Power distribution
Module-integrated power
Iod fuse
Junction block
Power distribution center
Power outlet
9 - ENGINE
ENGINE ELECTRICAL DIAGNOSTICS
Engine Electrical Diagnostics
Diagnosis and testing
Standard procedure
ENGINE - 3.7L SERVICE INFORMATION
Engine - 3.7l Service Information
Description
Diagnosis and testing
Standard procedure
Removal - engine
Installation - engine
Specifications
Special tools
Cleaner-Air Element
Removal
Installation
Cylinder Head
Description
Diagnosis and testing
Removal
Inspection
Installation
Camshaft(S)
Description
Removal
Installation
Cover(S)-Cylinder Head
Description
Removal
Installation
Valves & Seats - Intake/Exhaust
Description
Standard procedure
Removal
Installation
Rocker Arm - Valve
Description
Removal
Installation
Seals-Valve Guide
Description
Springs-Valve
Description
Removal
Installation

Engine Block
Description
Standard procedure - cylinder bore honing
Cleaning
Inspection
Crankshaft
Description
Removal
Inspection
Installation
Bearings-Crankshaft Main
Standard procedure
Seal-Crankshaft Oil - Front
Removal
Installation
Crankshaft Oil Seal - Rear
Diagnosis and testing - rear seal area leaks
Removal
Installation
Flex Plate
Removal
Installation
Rod-Piston & Connecting
Description
Standard procedure
Removal
Cleaning
Inspection
Installation
Rings-Piston
Standard procedure
Damper-Crankshaft
Removal
Installation
Cover-Structural
Description
Operation
Removal
Installation
Mount-Engine Front
Removal
Installation
Mount-Engine Rear
Removal
Installation
Lubrication

Description
Operation
Diagnosis and testing
Pan-Engine Oil
Description
Removal
Cleaning
Inspection
Installation
Switch-Oil Pressure
Description
Operation
Removal
Installation
Pump-Engine Oil
Removal
Disassembly
Inspection
Assembly
Installation
Filter-Engine Oil
Removal
Installation
Oil
Standard procedure
Manifold-Intake
Description
Diagnosis and testing
Removal
Installation
Manifold-Exhaust
Description
Removal
Installation
Valve Timing
Description
Operation
Standard procedure
Shaft-Balance
Removal
Installation
Idler Shaft
Removal
Installation
Cover - Timing
Removal
Installation
Timing Chain & Sprockets
Removal
Inspection
Installation
ENGINE - 4.7L SERVICE INFORMATION
Engine - 4.7l Service Information
Description - 4.7l engine
Diagnosis and testing
Standard procedure
Removal - engine
Installation - engine
Specifications
Special tools
Mount-Engine Front
Removal
Installation

Mount-Engine Rear
Removal
Installation
Lubrication
Description
Operation
Diagnosis and testing
Oil
Standard procedure - engine oil service
Filter - Engine Oil
Removal
Installation
Pan - Engine Oil
Description
Removal
Cleaning

Inspection
Installation
Switch-Oil Pressure
Description
Operation
Removal
Installation
Pump - Engine Oil
Removal
Disassembly
Cleaning
Inspection
Assembly
Installation
Manifold - Intake
Description
Diagnosis and testing - intake manifold leakage
Removal
Cleaning
Inspection
Installation
Manifold - Exhaust Left
Description
Removal
Cleaning
Inspection
Installation
Manifold - Exhaust Right
Description
Removal
Cleaning
Inspection
Installation

Valve Timing
Description - timing drive system
Operation - timing drive system
Standard procedure
Cover - Timing
Removal
Installation
Timing Chain & Sprockets
Removal
Inspection
Installation
Shaft - Idler
Removal

Installation
Cleaner-Air Element
Removal
Installation
Cylinder Head - Left
Description
Diagnosis and testing
Removal - left cylinder head
Cleaning
Inspection
Installation - left cylinder head
Camshaft - Left
Description
Removal
Installation
Cover - Cylinder Head - Left
Description
Removal - left side
Cleaning
Installation - left side
Valves & Seats - Intake/Exhaust
Description
Standard procedure - refacing
Removal
Installation
Rocker Arm - Valve
Description
Removal
Installation
Springs - Valve
Description
Removal
Installation
Seals-Valve Guide
Description
Cylinder Head - Right
Description
Diagnosis and testing
Removal - right cylinder head
Cleaning
Inspection
Installation - right cylinder head
Camshaft - Right
Description
Removal
Installation
Cover - Cylinder Head - Right
Description
Removal - right side
Cleaning
Installation - right side
Valves & Seats - Intake/Exhaust
Description
Standard procedure - refacing
Removal
Installation
Rocker Arm - Valve
Description
Removal
Installation
Springs - Valve
Description
Removal
Installation
Seals - Valve Guide
Description
Engine Block
Description
Standard procedure - cylinder bore honing

Cleaning
Inspection
Bearings-Connecting Rod
Standard procedure - connecting rod bearing fitting
Crankshaft
Description
Standard procedure
Removal
Inspection
Installation
Bearings - Crankshaft Main
Standard procedure - crankshaft main bearing - fitting
Inspection
Seal - Crankshaft Oil - Front
Removal
Installation
Crankshaft Oil Seal - Rear
Removal
Installation
Flex Plate
Removal
Installation
Rod - Piston & Connecting
Description
Standard procedure - piston fitting
Removal
Cleaning
Inspection
Installation
Rings - Piston
Standard procedure - piston ring fitting
Damper - Crankshaft
Removal
Installation
Structural Cover
Description
Operation
Removal
Installation
ENGINE - 5.7L SERVICE INFORMATION
Engine - 5.7l Service Information
Description
Diagnosis and testing
Standard procedure
Removal - engine
Installation - engine
Specifications
Special tools
Air Intake System
Removal
Installation
Cylinder Head
Operation-cylinder head
Diagnosis and testing - cylinder head gasket failure
Removal
Cleaning
Inspection
Installation
Cover-Cylinder Head
Removal
Installation
Valves & Seats - Intake/Exhaust
Description
Standard procedure - refacing

Removal
Installation
Rocker Arm
Removal
Installation
Seals-Valve Guide
Description
Springs-Valve
Removal
Installation
Engine Block
Cleaning
Inspection
Camshaft
Removal
Inspection
Installation
Crankshaft
Removal
Installation
Bearings-Crankshaft Main
Standard procedure - crankshaft main bearing - fitting
Inspection
Seal-Crankshaft Oil-Front
Removal
Installation
Seal-Crankshaft Oil-Rear
Diagnosis and testing - rear seal area leaks
Removal

Installation
Retainer-Crank Rear Oil - Seal
Removal
Installation
Flex Plate
Removal
Installation
Tappets-Hydraulic Roller
Diagnosis and testing - hydraulic tappets
Removal
Installation
Piston & Connecting Rod
Description
Standard procedure - piston fitting
Removal
Cleaning
Inspection
Installation
Rings-Piston
Standard procedure - piston ring fitting
Damper-Crankshaft
Removal
Installation
Cover-Structural
Description
Operation
Removal
Installation

Solenoid-Mds
Description
Operation
Diagnosis and testing
Removal
Installation
Mount - Front
Removal
Installation
Mount - Rear
Removal
Installation
Lubrication
Description
Diagnosis and testing
Oil
Standard procedure - engine oil service
Filter-Engine Oil
Removal
Installation
Pan-Engine Oil
Removal
Installation
Pump-Engine Oil
Removal
Cleaning
Inspection
Installation
Manifold - Intake
Description
Diagnosis and testing - intake manifold leakage
Removal
Cleaning
Inspection
Installation
Manifold - Exhaust
Description
Operation
Removal
Cleaning
Inspection
Installation
Cover-Timing
Removal
Installation
Timing Chain & Sprockets
Removal
Installation
Tensioner - Timing Chain
Description
Operation
11 - EXHAUST SYSTEM
EXHAUST SYSTEM AND TURBOCHARGER
Description
Gas engines
Diagnosis And Testing
Exhaust system - gas engine
Specifications
Torque
CONVERTER-CATALYTIC
Description - Catalytic Converter
Removal
3.7l engine
4.7l engine
5.7l engine
6.1l engine
Removal - diesel
Installation - diesel
Inspection
Installation
3.7l engine
4.7l engine
5.7l engine
Installation
MUFFLER
Description
Removal
3.7l/4.7l engine
5.7l engine
Installation
3.7l/4.7l engine
5.7l engine
TAILPIPE
Removal
5.7l engine
Installation
5.7l engine
FILTER-DIESEL PARTICULATE
Description
Operation
Removal
Installation
TURBOCHARGER SYSTEM
Diagnosis And Testing - Turbocharger

TURBOCHARGER
Description
Operation
Removal - Turbocharger
Installation
CHARGE AIR COOLER AND PLUMBING
Description
Operation
Removal - Charge Air Cooler
Inspection
Installation
13 - FRAME & BUMPERS
FRAME & BUMPERS
Specifications
Special Tools
BRACKET-FRONT FASCIA MOUNTING
Removal
Installation
FASCIA-FRONT
Removal
Installation
FASCIA-REAR
Removal
Installation
FRAME
Specifications
Frame dimensions
CRADLE-REAR BODY
Removal
Installation
CROSSMEMBER-ENGINE CRADLE
Removal
Installation
CROSSMEMBER-REAR/TRANSMISSION
Removal
Installation
HOOK-FRONT TOW
Removal
Installation
HOOK-REAR TOW
Removal
Installation
HITCH-TRAILER
Removal
Installation
SKID PLATE-FRONT

Removal
Installation
SKID PLATE-TRANSFER CASE
Removal
Installation
14 - FUEL SYSTEM
FUEL SYSTEM
Warning - High Fuel System Pressure - Diesel
FUEL DELIVERY - GAS
Fuel Delivery - Gas
Standard procedure
Specifications
Special tools
Sensor-Fuel Level Sending Unit
Description
Removal
Installation
Lines-Fuel
Description
Fitting-Quick Connect
Description
Standard procedure - quick-connect fittings
Motor-Fuel Pump
Description
Module-Fuel Pump
Description
Removal
Installation
Rail-Fuel
Description
Operation
Removal
Installation
Tank-Fuel
Description
Removal
Installation
Filter-Inlet
Description
Regulator-Fuel Pressure
Description
Filter-Fuel
Description
FUEL DELIVERY - DIESEL
Fuel Delivery - Diesel
Standard procedure
Specifications
Separator-Filter Fuel And Water
Description
Removal
Installation
Pump-High Pressure Fuel
Description
Operation
Removal
Installation
Sensor-Water In Fuel
Description
Operation
Removal
Installation
Fitting-Quick Connect
Description
Standard procedure - quick-connect fittings
Lines-High Pressure
Removal
Installation
Tank-Fuel
Removal
Installation
Module-Fuel Pump
Removal
Installation
Sensor-Fuel Level Sending Unit
Removal
Installation
FUEL INJECTION - GAS
Fuel Injection - Gas
Specifications - fuel injection - gas
Pedal-Accelerator
Removal
Installation
Sensor-Accelerator Pedal Position
Description
Operation
Removal
Installation
Sensor-Crankshaft Position
Description
Operation
Removal
Installation
Injector-Fuel
Description
Operation - fuel injector
Removal
Installation
Relay-Fuel Pump
Description
Operation
Removal
Installation
Motor-Idle Air Control
Description
Operation
Removal
Installation
Sensor-Intake Air Temperature
Description
Operation
Removal
Installation
Sensor-Map
Description
Operation
Removal
Installation
Sensor-Oxygen
Description
Removal
Installation
Throttle Body
Description
Operation
Removal
Installation
Cable-Throttle Control
Removal
Installation
Sensor-Throttle Position
Description
Operation
Removal
Installation
FUEL INJECTION - DIESEL
Fuel Injection - Diesel
Specifications
Special tools
Actuator-Intake Port Swirl
Description
Operation
Removal
Installation
Injector-Fuel
Description
Operation
Standard procedure
Removal
Installation
Sensor-Accelerator Pedal Position
Description
Removal
Installation
Sensor-Camshaft Position
Description
Operation
Removal
Installation
Sensor-Crankshaft Position
Description
Operation
Removal
Installation
Sensor-Fuel Pressure
Description
Operation
Removal
Installation
Sensor-Mass Air Flow (Maf)
Description
Operation
Removal
Installation
Sensor-Boost Pressure
Description
Operation
Diagnosis and testing - boost pressure sensor
Removal
Installation
Sensor-Intake Air Temperature
Description
Operation
Removal
Installation
Sensor-Fuel Temperature
Description
Operation
Removal
Installation
Solenoid-Fuel Pressure
Description
Operation
Removal
Installation
Solenoid - Fuel Quantity
Description
Operation
Removal
Installation
Rail-Fuel
Description
Operation
Removal
Installation
19 - STEERING
STEERING - ELECTRICAL DIAGNOSIS
Column - Electrical Diagnosis
Column - electrical diagnosis
Steering - Service Information
Steering - service information
Column
Column
Steering wheel
Shroud
Intermediate shaft
Gear
Gear
Linkage
Tie rod end
Pump
Pump
Fluid
Fluid cooler
Hoses - 3.7l & 4.7l
Hoses - 5.7l & 3.0l diesel
Pulley
Reservoir
21 - TRANSMISSION AND TRANSFER CASE
AUTOMATIC TRANSMISSION NAG1 - SHIFTER DIAGNOSTICS
Automatic Transmission Nag1 - Shifter Diagnostics
Diagnosis and testing
Standard procedure
AUTOMATIC TRANSMISSION 545RFE - ELECTRICAL DIAGNOSTICS