Jaguar E-Type (1961-1974) - Service Manual / Repair Manual

JAGUAR E-TYPE ALL MODELS - SERVICE MANUAL

- Service Manual in PDF format, to vehicles Jaguar E-Type Series I, II, and III V12, 1961-1974.


CONTENTS:

SERVICE MANUAL 3.8 SERIES 1961-1964 (389 pages)

01 GENERAL INFORMATION
Index to Sections
General Information
Index
Car Indentification
General Data
Performance Data
Operating Instructions
Summary of Maintenance
Recommended Lubricants
Conversion Tables
02 ENGINE
Index
Engine Data
Routine Maintenance
Engine Removal
Engine to Dismantle
Engine to Assemble
Decarbonising & Grinding Valves
Connecting Rod & Bearings
Camshafts
Crankshaft
Cylinder Block
Cylinder Head
Exhaust Manifolds
Flywheel
Ignition Timing
Inlet Manifold
Oil Filter
Oil Pump




Pistons
Sparking Plugs
Tappets, Guides & Pads
Timing Gear
Valves & Springs
Valve Guides & Inserts
Valve Timing
Engine Mountings
Air Cleaner
03 FUEL
Index
Carburetters
Fuel System
Supplementary Information
04 COOLING SYSTEM

Index
Routine Maintenance
Radiator
Fan Motor
Fan Belt
Thermostat
Thermostatic Switch
Water Pump
Supplementary Information
05 CLUTCH
Index
Clutch - early cars - 1st type
Data & Routine Maintenance
Bleeding & Flushing
Flexible Hose
Master Cylinder
Slave Cylinder
Clutch - early cars - 2nd type
General Instructions
Fault Finding
Clutch - later cars
Bleeding & Flushing
Pedal Adjustment
Slave Cylinder
06 GEARBOX
Index
Routine Maintenance
Gearbox - dismantle
Gearbox - reassemble
3rd/Top Syncro Assembly
Assembling the Gears to Casing
Fitting Covers & Clutch Housing
07 PROPELLER SHAFT
Index
Routine Maintenance
08 REAR AXLE
Index
Data
Routine Maintenance
Axle Unit
Half Shaft

Universal Joints
Rear Hub
Differential Unit
Output Shafts
Differential Bearing
Special Tools
09 STEERING
Index
Data
Routine Maintenance
Steering Housing
Steering Wheel
Lower Steering Column
Tie Rod Ball Joint
Front Wheel Alignment
10 FRONT SUSPENSION
Index
Description
Data
Routine Maintenance
Upper Wishbone
Lower Wishbone
Stub Axle Carrier
Wheel Hubs
Hydraulic Dampers
Anti-Roll Bar
Torsion Bar
Castor Angle
Camber Angle
11 REAR SUSPENSION
Index

Description
Data
Routine Maintenance
Rear Suspension - removal & refit
Road Spring & Hydraulic Damper
Radius Arms
Wishbone
Bearing Adjustment
Inner Fulcrum Wishbone Mounting
Camber Angle
12 BRAKES
Index
Description
Data
Retractor Operation - early type
Retractor Operation - later type
Handbrake
Routine Maintenance
Bleeding the System
Precautions
Master Cylinders
Front Calipers
Rear Calipers
Front Discs
Rear Discs
Handbrake
Warning Lights
Vacuum Reservoir
Pedal Box
Brake Servo
Self Adjusting Handbrake
13 WHEELS AND TYRES
Index
Data
General Information
Wire Wheels
14 BODY AND EXHAUST
Index
Facia
Bonnet
Front Bumper
Rear Bumper
Boot Lid & Hinges
Petrol Filler Lid

Windscreen
Rear Window Glass
Doors
Alignment Diagram
Replacement Body Panels
Exhaust System
15 HEATING AND WINDSCREEN WASHER EQUIPMENT
Index
Heating & Ventilation
Windscreen Washer
16 ELECTRICAL AND INSTRUMENTS
Index
Battery
Distributor
Flasher Units
Fuse Units
Generator
Horns
Lamps
Voltage Regulator
Starter
Windscreen Wipers
Miscellaneous
Instruments
Speedometer Cable
Supplementary Information


SERVICE MANUAL 4.2 SERIES 1965-1968 (170 pages)


01 GENERAL INFORMATION
Index
02 ENGINE
Data
Routine Maintenance
Removal & Refitting
Cylinder Block
Pistons
Cylinder Head Gasket
Oil Sump
Valve Guides
03 FUEL SYSTEM
Carburetters
Fuel System
Petrol Pump
04 COOLING
Radiator

Header Tank
Fan Motor
Thermostat
Fan Thermostatic Switch
05 CLUTCH
Description
Data
Routine Maintenance
Clutch Unit
Fault Finding
06 GEARBOX
Description
Data
Routine Maintenance
Gearbox - dismantling
Gearbox - re-assembly
07 AUTOMATIC TRANSMISSION
Data
Torque Figures
Special Tools
Description & Operation
Control System
Maintenance
Fault Diagnosis
Service Adjustments
Removal & Refit
Dismantling & Assembly
Converter & Housing
08 REAR AXLE
Half Shafts & Universal Joints
09 STEERING
Steering Columns
10 FRONT SUSPENSION
Torsion Bar
11 BRAKES
Data
Routine Maintenance
Dual Line Servo
Remote Servo & Slave Cylinder
Master Cylinder
Front & Rear Calipers
Brake Discs
Pedal Box
12 BODY AND EXHAUST
Rear Seat
Bumpers
13 HEATING AND WINSCREEN WASHER EQUIPMENT
Heater - 2 + 2 models
14 ELECTRICAL AND INSTRUMENTS
Distributor
Routine Maintenance
Fuses
Alternator
Warning Light Control Unit
Starter Motor
Windscreen Wiper

Instruments
Ignition Switch
Lamps
Horns
Relays
Wiring Diagram


SERVICE MANUAL 4.2 SERIES II 1969-1970 (217 pages)

01 GENERAL INFORMATION
Index
Routine Maintenance
Recommended Lubricants
02 ENGINE
Data
Removal & Refitting

Cylinder Block
Pistons
Oil Sump
Valve Guides
03 FUEL SYSTEM
Carburetters
Fuel System
Petrol Pump
04 COOLING SYSTEM
Pressure Cap Rating
Radiator
Thermostat
Fan Motors
Water Pump
05 CLUTCH
Description
Data
Clutch Unit
Fault Finding
06 GEARBOX
Description
Data
Recommended Lubricants
Gearbox - dismantling
Gearbox - reassembling
Internal Gearbox
07 AUTOMATIC TRANSMISSION
Data
Torque Figures
Special Service Tools
Description
Maintenance
Fault Diagnosis
Service Adjustments
Removal & Refitting
Dismantling & Assembly
Converter & Housing
08 REAR AXLE
Axle Ratio
Universal Joints
09 STEERING
Description
Steering Column
Steering Housing
10 STEERING ASSISTED

Description
Data
Operation
Servicing
Checking Adjustment
Checking the Hydraulic System
Steering Gear
Examination of Components
Steering Column
Fault Finding Chart
11 FRONT SUSPENSION
Front Suspension
12 BRAKES
Data
Description
Remote Servo & Slave Cylinder
Master Cyslinder & Reaction Valve
Calipers
Brake Discs
Pedal Box
13 WHEEL AND TYRES
Description
Inflation Pressures
14 BODY AND EXHAUST
Facia
Bumpers
Bonnet
Window Regulator
Door Lock Mechanism
15 HEATING AND WINDSCREEN WASHER EQUIPMENT
Heater
Vent Control Cables
Windscreen Washer
Data
16 ELECTRICAL AND INSTRUMENTS
Battery
Distributor
Fuse Units
Alternator
Alternator Control Unit
Warning Light Control Unit
Starter
Windscreen Wiper
Instruments
Headlamp
Horns
Cooling Fans
Steering Column Locks
Wiring Diagram
17 EMISSION CONTROLS
Routine Maintenance
Carburetters
Fault Diagnosis
18 AIR CONDITIONING
Description
Routine Maintenance
Service Diagnosis
Compressor
Magnetic Clutch
Expansion Valve
Receiver Drier
Condenser
Evaporator
Electrical System


SERVICE MANUAL SERIES III V12 1971-1974 (406 pages)

01 GENERAL INFORMATION
General Information
Contents
Abbreviations & Symbols
Amendments
General Specification Data
Engine Data
Torque Wrench Settings
Recommended Lubricants
Routine Maintenance
02 ENGINE
Contents
Camshaft
Tappet Block
Piston & Connecting Rod
Crankshaft Damper & Oil Seal
Cylinder Liners
Cylinder Head
Camshaft Cover
Tappets
Spark Plug Inserts
Engine & Gearbox Assembly - removal
Engine & Gearbox Assembly - refitting
Engine - dismantle
Engine - reassemble
Crankshaft
Oil Pump
Timing
03 EMISSION CONTROL
Contents
Fault Finding

Engine Breather
Absorption Canister
Carburetters
Air Pump & Filter
Air Delivery Pipe
Non Return Valve
Gulp Valve
Temperature Sensor Unit
04 FUEL SYSTEM
Contents
Air Cleaner
Carburetters
Throttle Pedal
Throttle Pedestal
Throttle Linkage
Choke Cable
Fuel Filter
Fuel Pumps
Fuel Tank
05 COOLING SYSTEM
Contents
Coolant
Cooling Fan
Thermostatic Switch
Radiator
Thermostat
Water Pump
06 MANIFOLD AND EXHAUST SYSTEM
Contents
Exhaust System

Heat Shields
Induction Manifold
Exhaust Manifold
07 CLUTCH
Contents
Clutch Assembly
Clutch Hydraulics
08 SYNCROMESH GEARBOX
Contents
Drive Flange & Rear Extension
Bell Housing & Top Cover
Gear Change Lever
Gearbox Assembly - dismantling
Gearbox Assembly - reassembling
Oil Seals
Speedometer Drive Gear
Reverse Light Switch
09 AUTOMATIC TRANSMISSION
Contents
Description
Hydraulic Operations
General Data
Road Test & Fault Diagnosis
Starter Inhibitor Switch
Convertor Housing
Transmission Unit
Valve Block
Rear Clutch
Front Clutch
Pump
Front Servo
Rear Servo
Governor
Vacuum Control Unit
Lickdown Switch & Solenoid
10 PROPELLER SHAFT
Contents
Propshaft
11 REAR AXLE
Contents
Half Shaft
Drive Flange
Pinion Shaft Oil Seal
Drive Shaft Oil Seal
Final Drive Unit
12 STEERING
Contents
Fault Finding
Power Steering Unit
Power Steering Rack
Control Valve & Pinion
Pinion Seal
Power Steering Rack Bellows
Steering Pump & Belts
Steering Column
Steering Column Lock
Tie Rods
Steering Wheels
Front Wheel Alignment
13 FRONT SUSPENSION
Contents
Anti-Roll Bar
Ball Joints
Torsion Bar
Front Hub Assembly
Stub Axle
Front Damper
Wishbones
14 REAR SUSPENSION
Contents
Rear Hub & Carrier Assembly
Rear Road Springs
Rear Suspension Unit
Rear Hydraulic Dampers
Wishbone
Wishbone Oil Seals & Bearings
Inner Fulcrum Mounting Bracket
Radius Arm
15 BRAKES
Contents
Brake System
Front Discs
Rear Discs
Brake Hoses
Pressure Differential Warning Actuators
Brake Pipes
Brake Bleeding
Brake System Flushing
Master Cylinder
Fluid Reservoir
Pedal Assembly
Pedal Box
Handbrake Lever
Handbrake Cable
Handbrake Compensator

Handbrake Pads
Brake Pads
Servo Assembly
Check Valve
Front Caliper
Rear Caliper
17 HEATING AND VENTILATION
Contents
Description
Air Flow Control Cable
Water Valve Control Cable
Heater Temperature Control Valve
Air Flow & Heat Controls

Water Control Valve
Heater Fan Switch
Air Direction Box
Demister Flap
Fresh Air Intake
Heater Unit
Heater Motor
Heater Radiator
18 AIR CONDITIONING
Contents
Air Conditioning System
Descriptions
Fault Finding Chart
General Information
Drive Belt
Compressor
Condenser
Matrix
Liquid Receiver/Drier
Control Switch
Relays
Thermostat
Blower Motor Resistance Unit
Expansion Valve
Blower Assembly
Louvre Assembly
Evaporator Unit
Connector Union Housing
19 WINDSCREEN WASHER AND WIPERS
Contents
Reservoir
Washer Jets
Washer Pump
Control Switch
Windscreen Wipers
Wiper Motor
Parking Switch
Wheelboxes & Links
20 ELECTRICAL
Contents
Alternator
Control Box
Battery
Horns
Ignition System
Headlamps
Side/Flasher Lamps
Front Flasher Lamps
Side Marker Lamps
Tail Lamps
Number Plate Lamps
Reverse Lamp
Interior Lamps
Radio Control Unit
Aerial
Air Condioner Relay
Flasher & Alarm Units
Starter
Seat Belt Warning
Switches

Cigar Lighter
Fuse Block
Wiring Harness
Wiring Diagram
Instruments
22 SERVICE TOOLS
Contents
Service Tools