Isuzu TF Series - Workshop Manual / Repair Manual

ISUZU TF SERIES - WORKSHOP, SERVICE, REPAIR MANUAL

- English Workshop Manual / Repair Manual for vehicles Isuzu TF Series.
 

INDEX:

GENERAL INFORMATION
- SECTION 0A
- General Repair Instructions
- Notes On The Format Of This Manual
- Identification
- Lifting Instructions
- Conversion Table
- SECTION 0B
- Maintenance Schedule (For General Export)
- Maintenance Schedule (For Europe)
- Severe Conditions Maintenance Schedule (For General Export)
- Severe Conditions Maintenance Schedule (For Europe)
- Recommended Fluids And Lubricants (For General Export)
- Recommended Fluids And Lubricants (For Europe)
- Oil Viscosity Chart
ACCESSORIES & RESTRAINTS
- SECTION 9
- Parts Location
- Circuit Diagram
- Connector List
- Radio
- Front Speaker
- Tweeter
- Rear Speaker (Extend Cab)
- Rear Speaker (Crew Cab)
- Clock
- Antenna
- SECTION 9A
- Service Precaution
- General Description
- Srs Component And Wiring Location View - Rhd
- Srs Component And Wiring Location View - Lhd
- Component Description
- Definitions
- Diagnosis
- Srs Connector Body Face Views
- Repairs And Inspections Required After An Accident
- On–Vehicle Service
- Air Bag Assembly Handling / Shipping / Scrapping
- Air Bag Assembly Shipping Procedure For Live (Undeployed) Air Bag Assemblies
- Tech 2 Scan Tool
- Service Precautions For Srs Component Service
- Srs Connectors
- Srs Control Unit
- Driver Air Bag Assembly
- Steering Wheel
- Srs Coil Assembly
- Steering Column
- Passenger Air Bag Assembly
- Pretensioner Seat Belt (If So Quipped)
- Main Data And Specifications
- Special Tools
- SECTION 9A1
- Service Precaution
- System Schematic
- Chart A Srs Control Unit Integrity Check
- Chart B “Air Bag” Warning Lamp Comes “On” Steady
- Chart C “Air Bag” Warning Lamp Does Not Come “On” Steady
- Dtc B0016 (Flash Code 16) Passenger Airbag Squib Circuit Low Resistance
- Dtc B0017 (Flash Code 17) Passenger Airbag Squib Circuit High Resistance
- Dtc B0018 (Flash Code 18) Passenger Airbag Squib Circuit Voltage Range/Performance
- Dtc B0022 (Flash Code 22) Driver Airbag Squib Circuit Low Resistance
- Dtc B0024 (Flash Code 24) Driver Airbag Squib Circuit Voltage Range/Performance
- Dtc B0026 (Flash Code 26) Driver Airbag Squib Circuit High Resistance
- Dtc B0033 (Flash Code33) Ecu Connector Poor Connection
- Dtc B0051 (Flash Code 51) Squib Circuit Activated (Crash Detected)
- Dtc B0053 (Flash Code 53) Deployment Command Despite Present Trouble Code
- Dtc B0057 (Flash Code 57) Passenger Pretensioner Squib Circuit Low Resistance
- Dtc B0058 (Flash Code 58) Passenger Pretensioner Squib Circuit High Resistance
- Dtc B0059 (Flash Code 59) Passenger Pretensioner Squib Circuit Voltage Range/Performance
- Dtc B0064 (Flash Code 64) Driver Pretensioner Squib Circuit Low Resistance
- Dtc B0065 (Flash Code 65) Driver Pretensioner Squib Circuit High Resistance
- Dtc B0066 (Flash Code 66) Driver Pretensioner Squib Circuit Voltage Range/Performance
- Dtc B0670 (Flash Code 63) Airbag Telltale Circuit Malfunction
- Dtc B1000 (Flash Code 72) Sdm Internal Fault (Sdm=Srs Control Unit)
AXLE
- SECTION 4A
- Service Precaution
- Main Data And Specifications
- Rear Propeller Shaft
- Diagnosis Of Propeller Shaft And Universal Joint
- Inspection And Repair
- Propeller Shaft Run-Out
- Universal Joint Reassembly
- Rear Propeller Shaft Assembly
- Front Propeller Shaft
- Universal Joint Disassembly And Reassembly
- SECTION 4B
- Service Precaution
- Main Data And Specifications
- Torque Specifications
- Recommended Liquid Gasket
- Rear Axle Assembly
- Servicing
- Rear Axle
- Differential Assembly
- Differential Cage Assembly
- Limited Slip Differential (Lsd)
- SECTION 4C1
- Main Data And Specifications
- Special Parts Fixing Nuts And Bolts
- Recommended Liquid Gasket
- Recommended Thread Locking Agents
- Servicing
- General Description
- Front Drive Axle Assembly
- Front Axle Drive Shaft
- Troubleshooting
- Special Service Tool
- SECTION 4C2
- Shift On The Fly System
- Shift On The Fly Electrical Equipment
- Shift On The Fly System And Association Parts
- Torque Specifications
- Special Service Tool
BRAKES
- SECTION 5A
- Service Precaution
- General Description
- Ehcu, Brake Pipe Diagram
- Hydraulic Unit (H/U)
- Circuit Diagram
- Connector List
- Part Location (Rhd)
- Ehcu Pin-Outs
- System Components
- General Diagnosis
- Diagnostic Trouble Codes
- Diagnosis By “Abs” Warning Lamp Illumination Pattern
- Basic Diagnostic Flow Chart
- Basic Inspection Procedure
- Wheel Speed Sensor Inspection Procedure
- Symptom Diagnosis
- Dtc C0221 (Flash Code 21) Front Right Wheel Speed Sensor Short Circuit Or Circuit Open
- Dtc C0222 (Flash Code 22) Front Right Wheel Speed Sensor Incorrect Signal
- Dtc C0223 (Flash Code 23) Front Right Wheel Speed Sensor Signal - Tooth Chipping
- Dtc C0225 (Flash Code 25) Front Left Wheel Speed Sensor Short Circuit Or Circuit Open
- Dtc C0226 (Flash Code 26) Front Left Wheel Speed Sensor Incorrect Signal
- Dtc C0227 (Flash Code 27) Front Left Wheel Speed Sensor Signal - Tooth Chipping
- Dtc C0231 (Flash Code 31) Rear Right Wheel Speed Sensor Short Circuit Or Circuit Open
- Dtc C0232 (Flash Code 32) Rear Right Wheel Speed Sensor Incorrect Signal
- Dtc C0233 (Flash Code 33) Rear Right Wheel Speed Sensor Signal - Tooth Chipping
- Dtc C0235 (Flash Code 35) Rear Left Wheel Speed Sensor Short Circuit Or Circuit Open
- Dtc C0236 (Flash Code 36) Rear Left Wheel Speed Sensor Incorrect Signal
- Dtc C0237 (Flash Code 37) Rear Left Wheel Speed Sensor Signal - Tooth Chipping
- Dtc C0238 (Flash Code 38) Tire Diameter Error
- Dtc C0241 (Flash Code 41) Front Right Isolation Solenoid Circuit Open Or Shorted To Ground
- Dtc C0242 (Flash Code 42) Front Right Dump Solenoid Circuit Open Or Shorted To Ground
- Dtc C0243 (Flash Code 43) Front Right Isolation Solenoid Circuit Shorted To Battery
- Dtc C0244 (Flash Code 44) Front Right Dump Solenoid Circuit Shorted To Battery
- Dtc C0245 (Flash Code 45) Front Left Isolation Solenoid Circuit Open Or Shorted To Ground
- Dtc C0246 (Flash Code 46) Front Left Dump Solenoid Circuit Open Or Shorted To Ground
- Dtc C0247 (Flash Code 47) Front Left Isolation Solenoid Circuit Shorted To Battery
- Dtc C0248 (Flash Code 48) Front Left Dump Solenoid Circuit Shorted To Battery
- Dtc C0251 (Flash Code 51) Rear Isolation Solenoid Circuit Open Or Shorted To Ground
- Dtc C0252 (Flash Code 52) Rear Dump Solenoid Circuit Open Or Shorted To Ground
- Dtc C0253 (Flash Code 53) Rear Isolation Solenoid Circuit Shorted To Battery
- Dtc C0254 (Flash Code 54) Rear Dump Solenoid Circuit Shorted To Battery
- Dtc C0265 (Flash Code 65) Fail Safe Relay (Fsr) Shorted To Ground
- Dtc C0266 (Flash Code 66) Fail Safe Relay (Fsr) Shorted To Battery
- Dtc C0267 (Flash Code 67) Abs Motor Shorted To Ground
- Dtc C0268 (Flash Code 68) Abs Motor Shorted To Battery
- Dtc C0271 (Flash Code 71) Ecu Failure Or Valve +B Circuit Open
- Dtc C0274 (Flash Code 74) Abs Operation Long Time
- Dtc C0276 (Flash Code 76) G-Sensor Malfunction
- Dtc C0277 (Flash Code 77) Power Supply Low Input
- Dtc C0278 (Flash Code 78) Power Supply High Input
- Dtc C0282 (Flash Code 82) 4 Wheel Drive State Input Signal Failure
- Dtc C0285 (Flash Code 85) Assembly Error (G-Sensor)
- Special Tools
- SECTION 5B
- Service Precaution
- Torque Specifications
- Electronic Hydraulic Control Unit
- Front Wheel Speed Sensor
- Rear Wheel Speed Sensor
- Front Speed Sensor Rotor
- Rear Speed Sensor Rotor
- G-Sensor
- Special Tools
- SECTION 5C
- General Description
- Main Data And Specifications
- Torque Specifications
- Servicing
- Front Brake Assembly
- Rear Drum Brake Assembly
- Brake Control
- Master Cylinder
- Vacuum Booster
- SECTION 5D
- Service Precaution
- Parking Brake Lever
- Front Parking Brake Cable
- Parking Brake Lever
- Parking Brake Rear Cable
- Inspection And Repair
- Main Data And Specifications
CAB
- SECTION 10
- Windshield
- Rear Window Assembly
- Front Door Assembly
- Rear Door Assembly (Crew Cab)
- Instrument Panel
- Floor Console
- Console Box (Without Floor Console)
- Headlining
- Interior Trim Panels
- Fuel Filler Lid Opener Lever/Cable
- Quarter Glass (Extend Cab)
- Front Seat
- Rear Seat (Crew Cab)
- Jump Seat (Extend Cab)
- Front Seat Belt
- Rear Seat Belt (Crew Cab)
- Rear Seat Belt (Extend Cab)
- Front Wheel Extention
- Rear Wheel Extention
- Tail Gate Assembly
CLUTCH
- SECTION 7C
- Main Data And Specifications
- General Description
- Hydraulic Control Type
- Pull Type Clutch (6ve1)
- Master Cylinder
- Slave Cylinder
- Hydraulic Damper Cylinder
- Pressure Plate Assembly
- Driven Plate Assembly
- Torque Specification
- Servicing
- Inspection And Repair
- Troubleshooting
- Special Service Tool
ELECTRICAL-BODY AND CHASSIS
- SECTION 8A
- General Information
- Notes For Working On Electrical Items
- Symbols And Abbreviations
- Parts For Electrical Circuit
- Reading The Circuit Diagram
- Main Data And Specifications
- Relay And Fuse
- Grounding Point
- Main Cable Harness Routing
- System Repair
- Connector List
- SECTION 8B
- Service Precaution
- General Description
- Brake Switch
- Clutch Switch
- Starter Switch
- Cruise Control Main Switch
- Cruise Control Switch (Combination Switch)
- Cruise Control Unit
- Cruise Actuator
- Mode Switch
- Diagnosis
ENGINE 4JA1_4JH1-TC
- SECTION 6
- Basic Inspection Procedure
- SECTION 6A
- Main Data And Specifications
- Torque Specification
- Recommended Liquid Gasket
- Loctite Application Procedure
- Servicing
- General Description
- Removal And Installation
- Engine Repair Kit
- Engine Overhaul
- Disassembly
- Inspection And Repair
- Reassembly
- Lubrication System
- Inter Cooler
- Special Tools
- SECTION 6B
- Main Data And Specifications
- Diagnosis
- Draining And Refilling Cooling System
- Water Pump
- Thermostat
- Radiator
- Fan Clutch With Cooling Fan
- SECTION 6C
- Main Data And Specifications
- General Description
- Fuel Tank
- Fuel Gauge Unit
- Fuel Tube / Quick – Connector Fittings
- Filler Neck
- Fuel Filler Cap
- Injection Pump
- Injection Nozzle (4ja1l)
- Special Tools
- SECTION 6D
- Main Data And Specifications
- General Description
- Torque Specifications
- Generator
- Starter Motor
- Pre-Heating System
- SECTION 6E
- Abbreviation Charts
- 4ja1-Tc
- 4jh1-Tc
- Ecm Circuit Diagram (4ja1-Tc)
- Ecm Circuit Diagram (4ja1-Tc)
- Ecm Circuit Diagram (4jh1-Tc)
- Ecm Circuit Diagram (4jh1-Tc)
- Ground Point Chart General Export (Lhd) (1/4)
- Ground Point Chart Europe (Lhd) (1/4)
- Ground Point Chart General Export (Rhd) (1/4)
- Ground Point Chart Europe (Rhd) (1/4)
- Location
- Parts Location
- Connector List
- Relay And Fuse
- Ecm Wiring Schematics (1/7)
- Ecm Wiring Schematics (2/7)
- Ecm Wiring Schematics (3/7)
- Ecm Wiring Schematics (4/7)
- Ecm Wiring Schematics (5/7)
- Ecm Wiring Schematics (6/7)
- Ecm Wiring Schematics (7/7)
- Ecm Connector Pin Assignment & Output Signal
- General Description For Ecm And Sensors
- Engine Control Module (Ecm)
- Pump Control Unit (Psg) & Data Exchange Between Control Module
- Mass Air Flow (Maf) Sensor & Intake Air Temperature (Iat) Sensor
- Throttle Position Sensor (Tps)
- Crankshaft Position (Ckp) Sensor
- Engine Coolant Temperature (Ect) Sensor
- Vehicle Speed Sensor (Vss)
- General Description For Egr (Exhaust Gas Re-Circulation)
- General Description For Injection Pump
- Isuzu Strategy Based Diagnostics
- Strategy Based Diagnostics Chart
- Diagnostic Thought Process
- 1. Verify The Complaint
- 2. Perform Preliminary Checks
- 3. Check Bulletins And Troubleshooting Hints
- 4. Perform Workshop Manual Diagnostic Checks
- 5a And 5b. Perform Workshop Manual Diagnostic Procedures
- 5c. Technician Self Diagnoses
- 5d. Intermittent Diagnosis
- 5e. Vehicle Operates As Designed
- 6. Re-Examine The Complaint
- 7. Repair And Verify Fix
- General Service Information
- On-Board Diagnostic (Obd)
- Tech 2 Operating Flow Cart (Start Up)
- Miscellaneous Test
- Plotting Snapshot Graph
- Plotting Graph Flow Chart (Plotting Graph After Obtaining Vehicle Information)
- Flow Chart For Snapshot Replay (Plotting Graph)
- Snapshot Display With Tis2000
- Service Programming System (Sps)
- How To Use Breaker Box
- On-Board Diagnostic (Obd) System Check
- No Check Engine Lamp (Mil)
- Check Engine Lamp (Mil) “On” Steady
- Ecm Diagnostic Trouble Codes
- Diagnostic Trouble Code (Dtc) P0100 (Symptom Code 7) (Flash Code 65) Mass Air Flow (Maf) Sensor Voltage Supply Circuit High
- Diagnostic Trouble Code (Dtc) P0100 (Symptom Code 9) (Flash Code 65) Mass Air Flow (Maf) Sensor Voltage Supply Circuit Low
- Diagnostic Trouble Code (Dtc) P0100 (Symptom Code B) (Flash Code 65) Mass Air Flow (Maf) Sensor Output Circuit Low Input
- Diagnostic Trouble Code (Dtc) P0100 (Symptom Code C) (Flash Code 65) Mass Air Flow (Maf) Sensor Output Circuit High Input
- Diagnostic Trouble Code (Dtc) P0105 (Symptom Code 1) (Flash Code 34) Vacuum Pressure Sensor Circuit High Input
- Diagnostic Trouble Code (Dtc) P0105 (Symptom Code 2) (Flash Code 34) Vacuum Pressure Sensor Circuit Low Input
- Diagnostic Trouble Code (Dtc) P0105 (Symptom Code 7) (Flash Code 34) Vacuum Pressure Sensor Voltage Supply Circuit High Input
- Diagnostic Trouble Code (Dtc) P0105 (Symptom Code 9) (Flash Code 34) Vacuum Pressure Sensor Voltage Supply Circuit Low Input
- Diagnostic Trouble Code (Dtc) P0110 (Symptom Code 1) (Flash Code 23) Intake Air Temperature (Iat) Sensor Circuit High Input
- Diagnostic Trouble Code (Dtc) P0110 (Symptom Code 2) (Flash Code 23) Intake Air Temperature (Iat) Sensor Circuit Low Input
- Diagnostic Trouble Code (Dtc) P0115 (Symptom Code 1) (Flash Code 14) Engine Coolant Temperature Sensor Circuit High Input
- Diagnostic Trouble Code (Dtc) P0115 (Symptom Code 2) (Flash Code 14) Engine Coolant Temperature Sensor Circuit Low Input
- Diagnostic Trouble Code (Dtc) P0180 (Symptom Code B) (Flash Code 15) Fuel Temperature Sensor Circuit Range/ Performance
- Diagnostic Trouble Code (Dtc) P0215 (Symptom Code A) (Flash Code 52) Fuel Cutoff Solenoid Valve Malfunction
- Diagnostic Trouble Code (Dtc) P0215 (Symptom Code B) (Flash Code 52) Fuel Cutoff Solenoid Valve Circuit High Input
- Diagnostic Trouble Code (Dtc) P0215 (Symptom Code C) (Flash Code 52) Fuel Cutoff Solenoid Valve Always Active
- Diagnostic Trouble Code (Dtc) P0215 (Symptom Code D) (Flash Code 52) Fuel Cutoff Solenoid Valve Malfunction
- Diagnostic Trouble Code (Dtc) P0216 (Symptom Code A) (Flash Code 54) Injection Timing Control Circuit Malfunction
- Diagnostic Trouble Code (Dtc) P0216 (Symptom Code B) (Flash Code 54) Injection Timing Control Circuit Malfunction
- Diagnostic Trouble Code (Dtc) P0243 (Symptom Code 3) (Flash Code 64) Turbocharger Wastegate Solenoid "A" Range/ Performance
- Diagnostic Trouble Code (Dtc) P0243 (Symptom Code 4) (Flash Code 64) Turbocharger Wastegate Solenoid "A" Low
- Diagnostic Trouble Code (Dtc) P0243 (Symptom Code 5) (Flash Code 64) Turbocharger Wastegate Solenoid "A" Range/ Performance
- Diagnostic Trouble Code (Dtc) P0243 (Symptom Code 6) (Flash Code 64) Turbocharger Wastegate Solenoid "A" Malfunction
- Diagnostic Trouble Code (Dtc) P0243 (Symptom Code 8) (Flash Code 64) Turbocharger Wastegate Solenoid "A" High
- Diagnostic Trouble Code (Dtc) P0251 (Symptom Code 6) (Flash Code 53) Injection Pump Malfunction
- Diagnostic Trouble Code (Dtc) P0251 (Symptom Code 7) (Flash Code 53) Injection Pump Malfunction
- Diagnostic Trouble Code (Dtc) P0251 (Symptom Code 9) (Flash Code 53) Injection Pump Malfunction
- Diagnostic Trouble Code (Dtc) P0251 (Symptom Code A) (Flash Code 53) Injection Pump Malfunction
- Diagnostic Trouble Code (Dtc) P0251 (Symptom Code B) (Flash Code 53) Injection Pump Malfunction
- Diagnostic Trouble Code (Dtc) P0251 (Symptom Code D) (Flash Code 53) Injection Pump Malfunction
- Diagnostic Trouble Code (Dtc) P0251 (Symptom Code E) (Flash Code 53) Injection Pump Malfunction
- Diagnostic Trouble Code (Dtc) P0335 (Symptom Code B) (Flash Code 43)Crankshaft Position Sensor Circuit Malfunction
- Diagnostic Trouble Code (Dtc) P0335 (Symptom Code D) (Flash Code 43) Crankshaft Position Sensor Malfunction
- Diagnostic Trouble Code (Dtc) P0335 (Symptom Code E) (Flash Code 43) Engine Speed Input Circuit Range/Performance
- Diagnostic Trouble Code (Dtc) P0380 (Symptom Code 4) (Flash Code 66) Glow Relay Circuit Voltage Low
- Diagnostic Trouble Code (Dtc) P0380 (Symptom Code 8) (Flash Code 66) Glow Relay Circuit Voltage High
- Diagnostic Trouble Code (Dtc) P0381 (Sub Code 4) (Flash Code 67) Glow Plug Indicator Circuit Voltage Low
- Diagnostic Trouble Code (Dtc) P0381 (Sub Code 8) (Flash Code 67) Glow Plug Indicator Circuit Voltage High
- Diagnostic Trouble Code (Dtc) P0400 (Symptom Code 3) (Flash Code 32) Exhaust Gas Recirculation Flow Excessive Detected
- Diagnostic Trouble Code (Dtc) P0400 (Symptom Code 4) (Flash Code 32) Exhaust Gas Recirculation Circuit Short To Ground Or O
- Diagnostic Trouble Code (Dtc) P0400 (Symptom Code 5) (Flash Code 32) Exhaust Gas Recirculation Flow Insufficient Detected
- Diagnostic Trouble Code (Dtc) P0400 (Symptom Code 8) (Flash Code 32) Exhaust Gas Recirculation Circuit Short To Battery
- Diagnostic Trouble Code (Dtc) P0500 (Symptom Code 1) (Flash Code 24) Vehicle Speed Sensor Circuit High Input
- Diagnostic Trouble Code (Dtc) P0500 (Symptom Code A) (Flash Code 24) Vehicle Speed Sensor Input Signal Frequency Too High
- Diagnostic Trouble Code (Dtc) P0500 (Symptom Code B) (Flash Code 24) Vehicle Speed Sensor Incorrect Signal
- Diagnostic Trouble Code (Dtc) P0560 (Symptom Code 1) (Flash Code 35) System Voltage Too High
- Diagnostic Trouble Code (Dtc) P0560 (Symptom Code 2) (Flash Code 35) System Voltage Too Low
- Diagnostic Trouble Code (Dtc) P0560 (Symptom Code A) (Flash Code 35) System Voltage Malfunction
- Diagnostic Trouble Code (Dtc) P0561 (Symptom Code A) (Flash Code 18) Ignition Switch Circuit Malfunction
- Diagnostic Trouble Code (Dtc) P0561 (Symptom Code B) (Flash Code 18) Ignition Switch Circuit Malfunction
- Diagnostic Trouble Code (Dtc) P0602 Control Module Programming Error
- Diagnostic Trouble Code (Dtc) P0606 (Symptom Code A) (Flash Code 28) Ecu Malfunction
- Diagnostic Trouble Code (Dtc) P0606 (Symptom Code B) (Flash Code 28) Ecu Malfunction
- Diagnostic Trouble Code (Dtc) P0645 (Symptom Code 4) (Flash Code 46) A/C Compressor Relay Circuit Voltage Low
- Diagnostic Trouble Code (Dtc) P0645 (Symptom Code 8) (Flash Code 46) A/C Compressor Relay Circuit Voltage High
- Diagnostic Trouble Code (Dtc) P0703 (Symptom Code A) (Flash Code 25) Brake Switch Circuit Malfunction
- Diagnostic Trouble Code (Dtc) P0703 (Symptom Code B) (Flash Code 25) Brake Switch Circuit Malfunction
- Diagnostic Trouble Code (Dtc) P0704 (Symptom Code 6) (Flash Code 57) Clutch Switch Input Circuit Malfunction
- Diagnostic Trouble Code (Dtc) P1105 (Symptom Code 1) (Flash Code 86) Barometric Pressure Sensor Circuit High Input
- Diagnostic Trouble Code (Dtc) P1105 (Symptom Code 2) (Flash Code 86) Barometric Pressure Sensor Circuit Low Input
- Diagnostic Trouble Code (Dtc) P1120 (Symptom Code 1) (Flash Code 21) Pedal/Throttle Position Sensor Circuit High Input
- Diagnostic Trouble Code (Dtc) P1120 (Symptom Code 7) (Flash Code 21) Pedal/Throttle Position Sensor Voltage Supply Circuit
- Diagnostic Trouble Code (Dtc) P1120 (Symptom Code 9) (Flash Code 21) Pedal/Throttle Position Sensor Voltage Supply Circuit
- Diagnostic Trouble Code (Dtc) P1120 (Symptom Code D) (Flash Code 21) Pedal/Throttle Position Sensor Brake Switch Error
- Diagnostic Trouble Code (Dtc) P1120 (Symptom Code E) (Flash Code 21) Pedal/Throttle Position Sensor Idle Position Switch Er
- Diagnostic Trouble Code (Dtc) P1173 (Symptom Code 3) (Flash Code 22) Fuel Reduction Caused By High Coolant Temperature
- Diagnostic Trouble Code (Dtc) P1173 (Symptom Code 7) (Flash Code 22) Fuel Reduction Caused By High Fuel Temperature
- Diagnostic Trouble Code (Dtc) P1173 (Symptom Code A) (Flash Code 22) Fuel Reduction Caused By Low Fuel Temperature
- Diagnostic Trouble Code (Dtc) P1335 (Symptom Code A) (Flash Code 43) Engine Speed Output Circuit Malfunction
- Diagnostic Trouble Code (Dtc) P1345 (Symptom Code A) (Flash Code 45) Camshaft Speed Malfunction
- Diagnostic Trouble Code (Dtc) P1520 (Symptom Code A) (Flash Code 47) Neutral Switch On Error
- Diagnostic Trouble Code (Dtc) P1520 (Symptom Code B) (Flash Code 47) Neutral Switch Off Error
- Diagnostic Trouble Code (Dtc) P1605 (Symptom Code C) (Flash Code 55) Seed And Key File Destroyed
- Diagnostic Trouble Code (Dtc) P1605 (Symptom Code D) (Flash Code 55) Eeprom Defect
- Diagnostic Trouble Code (Dtc) P1605 (Symptom Code E) (Flash Code 55) Eeprom Defect
- Diagnostic Trouble Code (Dtc) P1610 (Symptom Code A) (Flash Code 56) Security Key And Security Code Not Programmed
- Diagnostic Trouble Code (Dtc) P1611 (Symptom Code A) (Flash Code 56) Wrong Security Code Entered
- Diagnostic Trouble Code (Dtc) P1612 (Symptom Code A) (Flash Code 56) Immobilizer No Or Wrong Signal
- Diagnostic Trouble Code (Dtc) P1613 (Symptom Code A) (Flash Code 56) Immobilizer No Or Wrong Signal
- Diagnostic Trouble Code (Dtc) P1614 (Symptom Code A) (Flash Code 56) Wrong Transponder Key
- Diagnostic Trouble Code (Dtc) P1625 (Symptom Code A) (Flash Code 76) Ecm Main Relay Switched Off Too Early
- Diagnostic Trouble Code (Dtc) P1625 (Symptom Code B) (Flash Code 76) Ecm Main Relay Switched Off Too Late
- Diagnostic Trouble Code (Dtc) P1630 (Symptom Code A) (Flash Code 51) Fuel Injection Quantity Circuit Malfunction
- Diagnostic Trouble Code (Dtc) P1630 (Symptom Code B) (Flash Code 51) Fuel Injection Quantity Circuit Malfunction
- Diagnostic Trouble Code (Dtc) P1650 (Symptom Code A) (Flash Code 44) Can Device Offline
- Diagnostic Trouble Code (Dtc) P1650 (Symptom Code B) (Flash Code 44) Can Device Hang-Up
- Diagnostic Trouble Code (Dtc) P1651 (Symptom Code A) (Flash Code 45) Can Malfunction
- Diagnostic Trouble Code (Dtc) P1651 (Symptom Code B) (Flash Code 45) Can Receives Error
- Diagnostic Trouble Code (Dtc) P1690 (Symptom Code 4) (Flash Code 77) Check Engine Lamp (Mil) Circuit Voltage Low
- Diagnostic Trouble Code (Dtc) P1690 (Symptom Code 8) (Flash Code 77) Check Engine Lamp (Mil) Circuit Voltage High
- Symptom Diagnosis
- Engine Cranks But Will Not Run
- Hard Start Symptom
- Rough, Unstable, Or Incorrect Idle, Stalling Symptom
- Surges And/Or Chugs Symptom
- Hesitation, Sag, Stumble Symptom
- Cuts Out, Misses Symptom
- Lack Of Power, Sluggish Or Spongy Symptom
- Poor Fuel Economy Symptom
- Excessive White Smoke
- Excessive Black Smoke
- On-Vehicle Service Procedure
- SECTION 6F
- Main Data And Specifications
- General Description
- Removal And Installation
- Inspection And Repair
- General Description
- Egr System Diagram 4ja1t (L)
- Inspection
- Egr Cooler (4ja1tc/4jh1tc Euro-Iii Model)
- Turbocharger
- General Description
- Inspection And Repair
- Special Tools
- Ihi Service Network
- SECTION 6H
- Removal And Installation
ENGINE 6VE1
- SECTION 6A
- Service Precaution
- General Description
- Engine Diagnosis
- Cylinder Head Cover Lh
- Cylinder Head Cover Rh
- Common Chamber
- Exhaust Manifold Lh
- Exhaust Manifold Rh
- Crankshaft Pulley
- Timing Belt
- Camshaft
- Cylinder Head
- Valve Stem Oil Controller, Valve Spring And Valve Guide
- Piston, Piston Ring And Connecting Rod
- Crankshaft And Main Bearings
- Rear Oil Seal
- Engine Assembly
- Cylinder Head
- Valve Spring, Oil Controller, Valve, Valve Guide
- Camshaft
- Crankshaft
- Piston And Connecting Rod
- Cylinder Block
- Main Data And Specification
- Special Tool
- SECTION 6B
- Service Precaution
- General Description
- Diagnosis
- Draining And Refilling Cooling System
- Water Pump
- Thermostat
- Radiator
- Drive Belt And Cooling Fan
- Main Data And Specifications
- Special Tools
- SECTION 6C
- Service Precaution
- General Description
- Fuel Metering
- Fuel Filter
- Fuel Pump
- Fuel Tube / Quick ‐ Connector Fittings
- Fuel Pump Relay
- Fuel Tank
- Filler Neck
- Fuel Gauge Unit
- Fuel Filler Cap
- Main Data And Specifications
- Special Tools
- SECTION 6D1
- Service Precaution
- Battery
- Main Data And Specifications
- SECTION 6D2
- Service Precaution
- General Description
- Diagnosis
- Ignition Coil
- Spark Plug
- Crankshaft Position Sensor
- Main Data And Specifications
- SECTION 6D3
- Service Precaution
- Starting System
- General Description
- Diagnosis
- Starter
- Charging System
- General Description
- General On‐Vehicle Inspection
- Generator
- Main Data And Specifications
- SECTION 6E
- Abbreviation Charts
- Component Locator
- Engine Component Locator Table
- Ecm Circuit Diagram
- Ground Point Chart General Export (Lhd) (1/4)
- Ground Point Chart General Export (Lhd) (2/4)
- Ground Point Chart General Export (Lhd) (3/4)
- Ground Point Chart General Export (Lhd) (4/4)
- Ground Point Chart General Export (Rhd) (1/4)
- Ground Point Chart General Export (Rhd) (2/4)
- Ground Point Chart General Export (Rhd) (3/4)
- Ground Point Chart General Export (Rhd) (4/4)
- Location
- Cable Harness & Connector Location
- Connector List
- Relay And Fuse
- Relay And Fuse Box Location (Lhd & Rhd)
- Relay And Fuse Box Location (Lhd & Rhd)
- Fuse & Relay Location (Lhd & Rhd)
- Ecm Wiring Schematics (1/10)
- Ecm Wiring Schematics (2/10)
- Ecm Wiring Schematics (3/10)
- Ecm Wiring Schematics (4/10)
- Ecm Wiring Schematics (5/10)
- Ecm Wiring Schematics (6/10)
- Ecm Wiring Schematics (7/10)
- Ecm Wiring Schematics (8/10)
- Ecm Wiring Schematics (9/10)
- Ecm Wiring Schematics (10/10)
- Ecm Connector Pin Assignment & Output Signal
- General Description For Ecm And Sensors
- Mass Air Flow (Maf) Sensor & Intake Air Temperature (Iat) Sensor
- Throttle Position Sensor (Tps)
- Idle Air Control (Iac) Valve
- Camshaft Position (Cmp) Sensor
- Crankshaft Position (Ckp) Sensor
- Engine Coolant Temperature (Ect) Sensor
- Vehicle Speed Sensor (Vss)
- Heated Oxygen (O2) Sensor
- General Description For Fuel Metering
- General Description For Electronic Ignition System Ignition Coils & Control
- General Description For Evaporative Emission System
- General Description For Exhaust Gas Recirculation (Egr) System
- Isuzu Strategy Based Diagnostics
- Diagnostic Thought Process
- 1. Verify The Complaint
- 2. Perform Preliminary Checks
- 3. Check Bulletins And Troubleshooting Hints
- 4. Perform Workshop Manual Diagnostic Checks
- 5a And 5b. Perform Workshop Manual Diagnostic Procedures
- 5c. Technician Self Diagnoses
- 5d. Intermittent Diagnosis
- Symptom Simulation Tests
- 5e. Vehicle Operates As Designed
- 6. Re-Examine The Complaint
- 7. Repair And Verify Fix
- General Service Information
- Aftermarket Electrical And Vacuum Equipment
- Electrostatic Discharge Damage
- Visual/Physical Engine Compartment Inspection
- Basic Knowledge Of Tools Required
- Serial Data Communications
- On-Board Diagnostic (Obd)
- Comprehensive Component Monitor Diagnostic Operation
- The Diagnostic Executive
- Verifying Vehicle Repair
- Reading Flash Diagnostic Trouble Codes
- Reading Diagnostic Trouble Codes Using A Tech 2
- On-Board Diagnosis (Self-Diagnosis)
- Diagnosis With Tech 2
- Typical Scan Data & Definitions (Engine Data)
- Typical Scan Data & Definitions (O2 Sensor Data)
- Miscellaneous Test
- Plotting Snapshot Graph
- Plotting Graph Flow Chart (Plotting Graph After Obtaining Vehicle Information)
- Flow Chart For Snapshot Replay (Plotting Graph)
- Snapshot Display With Tis2000
- Service Programming System (Sps)
- How To Use Breaker Box
- On-Board Diagnostic (Obd) System Check
- No Check Engine Lamp (Mil)
- Check Engine Lamp (Mil) “On" Steady
- Fuel Injector Coil Test Procedure And Fuel Injector Balance Test Procedure
- Fuel System Electrical Test
- Fuel System Diagnosis
- A/C System Circuit Diagnosis
- Ecm Diagnostic Trouble Codes (Dtc)
- Multiple Dtc Sets Troubleshooting Aids
- Diagnostic Trouble Code (Dtc) P0101 (Flash Code 61) Mass Air Flow Sensor Circuit Range/Performance
- Diagnostic Trouble Code (Dtc) P0102 (Flash Code 61) Mass Air Flow Sensor Circuit Low Input
- Diagnostic Trouble Code (Dtc) P0103 (Flash Code 61) Mass Air Flow Sensor Circuit High Input
- Diagnostic Trouble Code (Dtc) P0112 (Flash Code 23) Intake Air Temperature (Iat) Sensor Low Input
- Diagnostic Trouble Code (Dtc) P0113 (Flash Code 23) Intake Air Temperature (Iat) Sensor High Input
- Diagnostic Trouble Code (Dtc) P0117 (Flash Code 14) Engine Coolant Temperature (Ect) Sensor Low Input
- Diagnostic Trouble Code (Dtc) P0118 (Flash Code 14) Engine Coolant Temperature (Ect) Sensor High Input
- Diagnostic Trouble Code (Dtc) P0121 (Flash Code 21) Throttle Position Sensor (Tps) Circuit Range/Performance
- Diagnostic Trouble Code (Dtc) P0122 (Flash Code 21) Throttle Position Sensor Circuit Low Input
- Diagnostic Trouble Code (Dtc) P0123 (Flash Code 21) Throttle Position Sensor Circuit High Input
- Diagnostic Trouble Code (Dtc) P0131 (Flash Code 15) O2 Sensor Circuit Low Voltage (Bank 1 Sensor 1)
- Diagnostic Trouble Code (Dtc) P0151 (Flash Code 15) O2 Sensor Circuit Low Voltage (Bank 2 Sensor 1)
- Diagnostic Trouble Code (Dtc) P0132 (Flash Code 15) O2 Sensor Circuit High Voltage (Bank 1 Sensor 1)
- Diagnostic Trouble Code (Dtc) P0152 (Flash Code 15) O2 Sensor Circuit High Voltage (Bank 2 Sensor 1)
- Diagnostic Trouble Code (Dtc) P0134 (Flash Code 15) O2 Sensor Circuit No Activity Detected (Bank 1 Sensor 1)
- Diagnostic Trouble Code (Dtc) P0154 (Flash Code 15) O2 Sensor Circuit No Activity Detected (Bank 2 Sensor 1)
- Diagnostic Trouble Code (Dtc) P0171 (Flash Code 44) O2 Sensor System Too Lean (Bank 1)
- Diagnostic Trouble Code (Dtc) P0174 (Flash Code 44) O2 Sensor System Too Lean (Bank 2)
- Diagnostic Trouble Code (Dtc) P0172 (Flash Code 45) O2 Sensor System Too Rich (Bank 1)
- Diagnostic Trouble Code (Dtc) P0175 (Flash Code 44) O2 Sensor System Too Rich (Bank 2)
- Diagnostic Trouble Code (Dtc) P1171 (Flash Code 44) Fuel Supply System Lean During Power Enrichment (Bank 1)
- Diagnostic Trouble Code (Dtc) P1172 (Flash Code 44) Fuel Supply System Lean During Power Enrichment (Bank 2)
- Diagnostic Trouble Code (Dtc) P0201 (Flash Code 31) Injector 1 Control Circuit
- Diagnostic Trouble Code (Dtc) P0202 (Flash Code 31) Injector 2 Control Circuit
- Diagnostic Trouble Code (Dtc) P0203 (Flash Code 31) Injector 3 Control Circuit
- Diagnostic Trouble Code (Dtc) P0204 (Flash Code 31) Injector 4 Control Circuit
- Diagnostic Trouble Code (Dtc) P0205 (Flash Code 31) Injector 5 Control Circuit
- Diagnostic Trouble Code (Dtc) P0206 (Flash Code 31) Injector 6 Control Circuit
- Diagnostic Trouble Code (Dtc) P0336 (Flash Code 29) Crankshaft Position Sensor Circuit Range/Performance (58x)
- Diagnostic Trouble Code (Dtc) P0337 (Flash Code 29) Crankshaft Position Sensor Circuit No Signal (58x)
- Diagnostic Trouble Code (Dtc) P0341(Flash Code 41) Camshaft Position Sensor Circuit Range/Performance
- Diagnostic Trouble Code (Dtc) P0342 (Flash Code 41) Camshaft Position Sensor Circuit No Signal
- Diagnostic Trouble Code (Dtc) P0351 (Flash Code 42) Ignition 1 Control Circuit
- Diagnostic Trouble Code (Dtc) P0352 (Flash Code 42) Ignition 2 Control Circuit
- Diagnostic Trouble Code (Dtc) P0353 (Flash Code 42) Ignition 3 Control Circuit
- Diagnostic Trouble Code (Dtc) P0354 (Flash Code 42) Ignition 4 Control Circuit
- Diagnostic Trouble Code (Dtc) P0355 (Flash Code 42) Ignition 5 Control Circuit
- Diagnostic Trouble Code (Dtc) P0356 (Flash Code 42) Ignition 6 Control Circuit
- Diagnostic Trouble Code (Dtc) P0404 (Flash Code 32) Egr Circuit Range/Perfomance (Open Valve)
- Diagnostic Trouble Code (Dtc) P1404 (Flash Code 32) Egr Circuit Range/Perfomance (Closed Valve)
- Diagnostic Trouble Code (Dtc) P0405 (Flash Code 32) Egr Circuit Low
- Diagnostic Trouble Code (Dtc) P0406 (Flash Code 32) Egr Circuit High
- Diagnostic Trouble Code (Dtc) P0444 Evap Purge Solenoid Valve Circuit Low Voltage
- Diagnostic Trouble Code (Dtc) P0445 Evap Purge Solenoid Valve Circuit High Voltage
- Diagnostic Trouble Code (Dtc) P0500 (Flash Code 24) Vehicle Speed Sensor (Vss) Circuit Range/Performance
- Diagnostic Trouble Code (Dtc) P0562 (Flash Code 66) System Voltage Low
- Diagnostic Trouble Code (Dtc) P0563 (Flash Code 66) System Voltage High
- Diagnostic Trouble Code (Dtc) P0601 (Flash Code 51) Control Module Memory Checksum
- Diagnostic Trouble Code (Dtc) P0602 Ecu Programming Error
- Diagnostic Trouble Code (Dtc) P1508 (Flash Code 22) Idle Air Control System Low/Closed
- Diagnostic Trouble Code (Dtc) P1509 (Flash Code 22) Idle Air Control System High/Open
- Diagnostic Trouble Code (Dtc) P1601 (Flash Code 65) Can Bus Off
- Diagnostic Trouble Code (Dtc) U2104 (Flash Code 67) Can Bus Reset Counter Over-Run
- Diagnostic Trouble Code (Dtc) P1626 Immobilizer No Signal
- Diagnostic Trouble Code (Dtc) P1631 Immobilizer Wrong Signal
- Diagnostic Trouble Code (Dtc) P1648 Wrong Security Code Entered
- Diagnostic Trouble Code (Dtc) P1649 Immobilizer Function Not Programmed
- Symptom Diagnosis
- Preliminary Checks
- Visual/Physical Check
- Intermittent
- Engine Cranks But Will Not Run
- Hard Start Symptom
- Rough, Unstable, Or Incorrect Idle, Stalling Symptom
- Surges And/Or Chugs Symptom
- Hesitation, Sag, Stumble Symptom
- Cuts Out, Misses Symptom
- Lack Of Power, Sluggish Or Spongy Symptom
- Detonation/Spark Knock Symptom
- Poor Fuel Economy Symptom
- Excessive Exhaust Emissions Or Odors Symptom
- Dieseling, Run-On Symptom
- Backfire Symptom
- On-Vehicle Service Procedure
- Engine Control Module (Ecm)
- Crankshaft Position (Ckp)Sensor
- Camshaft Position (Cmp) Sensor
- Engine Coolant Temperature (Ect) Sensor
- Mass Air Flow (Maf) Sensor & Intake Air Temperature (Iat) Sensor
- Throttle Position Sensor (Tps)
- Idle Air Control (Iac) Valve
- Heated Oxygen Sensor (Ho2s)
- Evap Canister Purge Valve Solenoid
- Fuel Pressure Relief
- Fuel Rail Assembly
- Fuel Injectors
- Fuel Pressure Regulator
- Ignition Coil
- Spark Plugs
- Special Tools
- SECTION 6F
- Service Precaution
- General Description
- Three Way Catalytic Converter And Center Exhaust Pipe
- Exhaust Silencer And Rear Exhaust Pipe
- Main Data And Specifications
- SECTION 6G
- Service Precaution
- General Description
- Oil Pump
- Oil Pan And Crankcase
- Oil Pump
- Oil Pump Oil Seal
- Main Data And Specifications
- SECTION 6H
- Service Precaution
- Accelerator Pedal Control Cable
- SECTION 6J
- Service Precaution
- Air Cleaner
ENGINE C24SE
- SECTION 6
- Engine Diagnosis
- SECTION 6A
- Engine Mechanical
- SECTION 6B
- Engine Cooling
- SECTION 6C
- Engine Fuel
- SECTION 6D1
- Engine Electrical
- SECTION 6D2
- Ignition System
- SECTION 6D3
- Starting And Charging System
- SECTION 6E
- Engine Driveability And Emissions
- SECTION 6F
- Engine Exhaust
- SECTION 6G
- Engine Lubrication
- SECTION 6H
- Engine Speed Control System (C24se)
- SECTION 6J
- Induction
FRAME AND CAB
- SECTION 2A
- Front Bumper
- Rear Step Bumper
- Rear Bumper And Rear Guard Asm
- Frame Dimensions
- SECTION 2B
- Engine Hood Assembly
- Engine Hood Lock
- Front Fender Panel
- Radiator Grille
- Rear Body
- Body Mounting
- Body Dimension
HEATING AND AIRCONDITIONING
- SECTION 1
- General Description
- Parts Location
- Main Data And Specifications
- Special Parts Fixing Nuts And Bolts
- On-Vehicle Service
- Condenser
- Condenser Fan Motor
- Receiver / Drier
- Compressor
- Heater Unit
- Vent Unit (Without Heater)
- Evaporator (With A/C)
- Duct (Without A/C)
- Blower Unit Assembly
- Defroster Nozzle And Vent Duct
- Rear Heater Duct
- Control Lever Assembly
- Control Panel Illumination Bulb
- Troubleshooting
- Special Service Tool
MANUAL TRANSMISSION (MSG MODELS)
- SECTION 7B
- Main Data And Specifications
- General Description
- Torque Specification
- Repair Kit
- Removal And Installation
- Disassembly
- Inspection And Repair
- Reassembly
- Special Service Tool
MANUAL TRANSMISSION (MUA MODELS)
- SECTION 7B1
- Mua (4x2)
- Mua(4x4)
SECURITY
- SECTION 11A
- General Description
- Circuit Diagram
- Parts Location
- Immobilizer Control Unit (Icu); For Electronic Control Engine (6ve1, C24se, 4jh1-Tc, 4ja1-Tc)
- Immobilizer Control Unit (Icu); Mechanical Control Engine (4ja1-T)
- Immobilizer Coil (Antenna)
- Transponder (Key)
- Check Engine Lamp
- Engine Control Module (Ecm)
- Car Pass Card
- Lmportant Information On Programming
- Tech 2 Scan Tool
- Diagnostic Procedure
- Clearing Diagnostic Trouble Codes
- Verifying Vehicle Repair
- Diagnostic Aids
- Diagnostic Trouble Code (Dtc) List With Ecm
- Immobilizer System Check
- No Immobilizer Warning Lamp
- Check Immobilizer Warning Lamp On Steady
- B0001 Replace Electronic Control Unit (Ecu) (Immobilizer Fault)
- B0002 Immobilizer Not Programmed
- B0003 Transponder Key Problem
- B0004 Immobilizer Coil Circuit (Antenna Coil Fault)
- B0005 Communication Line W Voltage Low
- B0006 Communication Line W Voltage High
- B0007 No Engine Request Received
- B0008 Wrong Transponder Key
- B0009 No Transponder Key Programmed
- B0010 Unknown Transponder Key
- B0011 Transponder Key Problem (Only 4ja1-T Engine)
- B0012 Wrong Transponder Key (Only 4ja1-T Engine)
- B0013 Immobilizer Not Programmed (Only 4ja1-T Engine)
- B0014 No Transponder Key Programmed (Only 4ja1-T Engine)
- B0015 Frequency Signal Low (Only 4ja1-T Engine)
- B0016 Frequency Signal High (Only 4ja1-L Engine)
- B0023 Immobilizer Coil Circuit (Antenna Coil Fault) (Only 4ja1-T Engine)
- B0024 Wrong Transponder Key (Only 4ja1-T Engine)
- B0055 Eeprom Error
- Special Tools
- SECTION 11B
- Service Precaution
- Diagrams And Schematics
- Lmportant Information On Programming
- Tech-2 Scan Tool
- Program Antitheft Warning
- Diagnosis
- Diagnostic Procedure
STEERING SUSPENSION,WHEELS AND TYRES
- SECTION 3A
- Front End Alignment Inspection And Adjustment
- Alignment For 4x2 (Except High Ride Suspension)
- Alignment For 4x2 (High Ride Suspension) And 4x4
- SECTION 3B
- General Description
- Power Steering Unit
- Hydraulic Pump
- Steering Column
- Power Steering System Test
- Maintenance
- Fluid Level
- Bleeding The Power Steering System
- Bleeding Procedure
- Flushing The Power Steering System
- Steering Wheel Free Play Inspection
- Front End Alignment Inspection And Adjustment
- Power Steering Unit
- Main Data And Specifications
- Power Steering Pump
- Supplemental Restraint System Steering Wheel & Column
- Service Precaution
- Inflator Module
- Inflator Module And Associated Parts
- Steering Wheel
- The Adjustment Method In Case A Mark Is Not Attached
- Combination Switch
- Lock Cylinder
- Steering Column
- Supplemental Restraint System Steering Wheel & Column And Associated Parts
- SECTION 3C
- Main Data And Specifications
- Torque Specifications
- Front Suspension
- Front Suspension (4x2 Except High Ride Suspension)
- SECTION 3D
- Rear Suspension
- SECTION 3E
- Wheels And Tires
- Main Data And Specifications
- Torque Specifications
- Wheels And Tires
- Tire Pressure Label (Location : Drivers Door Or Frame Of Drivers Door)
- Troubleshooting
TRANSFER
- SECTION 7D
- Service Precaution
- General Description
- Transfer Rear Oil Seal
- Transfer Case Assembly
- Transfer Control Unit
- Transfer Disassembly
- Main Data And Specifications
- Special Tools
- SECTION 7D1
- Service Precaution
- General Description
- System Components
- Function Of Switch And Indicator Lamp
- Parts Location (Rhd)
- Parts Location (Lhd)
- Circuit Diagram
- Connector List
- Diagnosis
- Memory Erasing Procedure
- Diagnosis From Symptom
TRANSMISSION AW30-40LE MODEL
- 7A2
- Service Precaution
- General Description
- Diagnosis
- Dtc P0560 (Flashing Code 25) System Voltage Error
- Dtc P0602 (Flashing Code 63) Transmission Control Module (Tcm) Programming Error
- Dtc P0705 (Flashing Code 17) Transmission Range Sensor Circuit Malfunction
- Dtc P0712 (Flashing Code 15) Transmission Oil Temperature Sensor Circuit Low Input
- Dtc P0713 (Flashing Code 16) Transmission Oil Temperature Sensor Circuit Hight Input
- Dtc P0717 (Flashing Code 14) Input Speed Sensor Signal Error
- Dtc P0722 (Flashing Code 11) Output Speed Sensor Signal Error
- Dtc P0743 (Flashing Code 33) Torque Converter Clutch Electrical
- Dtc P0748 (Flashing Code 35) Pressure Control Solenoid Electrical
- Dtc P0753 (Flashing Code 31) Shift Solenoid S1 Electrical
- Dtc P0758 (Flashing Code 32) Shift Solenoid S2 Electrical
- Dtc P1767 (Flashing Code 67) Ecm Can Invalid
- Dtc P1790 (Flashing Code 61) Transmission Control Module Rom Checksum Error
- Dtc P1791 (Flashing Code 62) Transmission Control Module Ram Error
- Dtc U2104 (Flashing Code 65) Can Buss Off
- 7A3
- Service Precaution
- Diagnosis
- Shift Point Chart And Lock-Up Point Chart
- Transmission Fluid Level And Condition
- Atf Replacement
- Neutral Start Switch (Mode Switch)
- Brake Signal
- Input And Output Revolution Sensor
- Pattern Select Switch
- Solenoid
- Atf Temperature Sensor
- Select Lever
- Shift Cable
- Transmission Control Module (Tcm)
- Shift Solenoid And Lock-Up Solenoid
- Valve Body Assembly And Pressure Control Solenoid
- Rear Oil Seal (Adapter Housing, 4x4)
- Rear Oil Seal (Extension Housing, 4x2)
- Transmission Assembly
- 7A4
- Major Components (1)
- Components (1)
- Major Components (2)
- Major Components (3)
- Oil Pump
- Od Planetary Gear And Od Direct Clutch Assembly (C–0)
- Od Support Assembly
- Direct Clutch Assembly (C-2)
- Forward Clutch Asseembly (C-1)
- Front Planetary Gear
- Planetary Sun Gear And No.1 One-Way Clutch
- Second Brake Assembly (B–2)
- Rear Planetary Gear Assembly And Output Shaft
- First And Reverse Brake (B–3)
- Transmission Valve Body Assembly
- Lower Valve Body
- Upper Valve Body
- Transmission Case
- Torque Converter
- Adapter Housing (4 X 4)
- Extension Housing (4 X 2)
- Main Data And Specifications
- Special Tools
TRANSMISSION JR405E MODEL
- SECTION 7A1
- Description
- Structure And Function Of Component
- Control Mechanism
- Gear Train (Transmission Mechanism) Operation And Hydraulic Circuit
- SECTION 7A2
- Basic Trouble Shooting
- Check Trans Indicator & Self Diagnosis
- Diagnosis With Tech 2
- Tech 2 Connection
- Tech 2 Operating Flow Cart (Start Up)
- Typical Scan Data
- Miscellaneous Test
- Intermittent Diagnosis
- Snapshot Display With Tis2000 (For Snapshot Data Analysis)
- Service Programming System (Sps)
- Circuit Diagram
- Parts Location (1) Rhd
- Parts Location (2) Lhd
- Parts Location (3) 4jh1-Tc
- Parts Location (4)
- Parts Location (5)
- Connector List
- Diagnosis Trouble Code Table
- Fail-Safefunction
- Dtc P0722 (Flash Code 11) Vehicle Speed Sensor No Signal
- Dtc P0727 (Flash Code 13) Engine Revolution Sensor No Signal
- Dtc P0717 (Flash Code 14) Turbine Speed Sensor No Signal
- Dtc P0710 (Flash Code 15) Atf Temperature Sensor Failure
- Dtc P0560 (Flash Code 16) System Voltage Failure
- Dtc P0705 (Flash Code 17) Inhibitor Switch Failure
- Dtc P1120 (Flash Code 22) Throttle Signal Failure
- Dtc P1875 (Flash Code 25) Gnd Return Circuit Failure
- Dtc P0753 (Flash Code 31) Low & Reverse Brake Duty Solenoid Failure
- Dtc P0758 (Flash Code 32) 2-4 Brake Duty Solenoid Failure
- Dtc P0763 (Flash Code 33) High Clutch Duty Solenoid Failure
- Dtc P0768 (Flash Code 34) Low Clutch Duty Solenoid Failure
- Dtc P0748 (Flash Code 35) Line Pressure Solenoid Failure
- Dtc P1860 (Flash Code 36) Lock-Up Duty Solenoid Failure
- Dtc P1853 (Flash Code 26) Low & Reverse Brake Pressure Switch Failure
- Dtc P1858 (Flash Code 27) 2-4 Brake Pressure Switch Failure
- Dtc P1863 (Flash Code 28) High Clutch Pressure Switch Failure
- Dtc P0731 (Flash Code 41) 1st Gear Ratio Error
- Dtc P0732 (Flash Code 42) 2nd Gear Ratio Error
- Dtc P0733 (Flash Code 43) 3rd Gear Ratio Error
- Dtc P0734 (Flash Code 44) 4th Gear Ratio Error
- Dtc P1750 (Flash Code 51) Low & Reverse Brake Fail-Safe Valve Failure
- Dtc P1755 (Flash Code 52) 2-4 Brake Fail-Safe Valve Failure
- Dtc P0602 Programming Error
- Symptom Diagnosis
- Symptom Diagnosis Table
- No. A1: Vehicle Does Not Run In D, 3, 2, L And R Range
- No. A2: Vehicle Does Not Run In R Range
- No. A3: Vehicle Does Not Run In D, 3, 2 And L Range
- No. B1: Vehicle Runs In N Range
- No. B2: Poor Acceleration At Starting
- No. B3: Engine Race Up During Starting (Slip)
- No. B4: Large Shock When Shift Lever Is Changed To N To D Range Or N To R Range
- No. B5: Engine Stalls When Selecting From N Range To R, D, 3, 2 Or L Range
- No. B6: Engine Starter Does Not Run In P Or N Range
- No. B7: Engine Starter Runs Except In P Or N Range
- No. B8: Extended Time Lag When Shift Lever Is Changed To N To D
- No. B9: Extended Time Lag When Shift Lever Is Changed To N To R
- No. B10: Brake Is Applied In R Range
- No. B11: Insufficient Starting Or Shaking In D Range
- No. B12: Noise Or Vibration Is Generated At Starting
- No. C1: Engine Race Up (Slip) When Gear Is Shifted Up To 1st To 2nd
- No. C2: Engine Race Up (Slip) When Gear Is Shifted Up To 2nd To 3rd
- No. C3: Engine Race Up (Slip) When Gear Is Shifted Up To 3rd To 4th
- No. C4: Engine Race Up (Slip) When Gear Is Shift Down Or Kick-Down To 4th To 3rd
- No. C5: Engine Race Up (Slip) When Gear Is Shift Down Or Kick-Down To 4th To 2nd
- No. C6: Engine Race Up (Slip) When Gear Is Shift Down Or Kick-Down To 3rd To 2nd
- No. C7: Engine Race Up (Slip) When Gear Is Shift Down Or Kick-Down To 4th Or 3rd To 1st
- No. C8: Engine Race Up (Slip) Others
- No. C9: Barking Feel When Gear Is Shifted Up To 1st To 2nd
- No. C10: Barking Feel When Gear Is Shifted Up To 2nd To 3rd
- No. C11: Barking Feel When Gear Is Shifted Up To 3rd To 4th
- No. C12: Large Shock When Gear Is Shifted To 1st To 2nd Or 2nd To 1st
- No. C13: Large Shock When Gear Is Shifted To 2nd To 3rd Or 3rd To 2nd
- No. C14: Large Shock When Gear Is Shifted To 3rd To 4th Or 4th To 3rd
- No. C15: Large Shock When Kick-Down
- No. C16: Large Shock When No Acceleration
- No. C17: Large Shock When Gear Is Shifted Down To 2nd To 1st In L Range
- No. C18: Large Shock (Other)
- No. C19: Large Shock When Vehicle Speed Is Downed By No Accelerator Pedal Or Vehicle Is Stopped
- No. C20: Large Lock-Up Shock
- No. C21: Shift Down Or Engine Over-Run When The Accelerator Pedal Is Stepped On In 4th Gear
- No. D1: Faulty Gear Shifting (Different From Shift Pattern)
- No. D2: Gear Is Shifted Frequently
- No. D3: Gear Shift Point Is Low Or High At All Point
- No. D4: Gear Shift Point Is Low Or High At Limited Point
- No. D5: No Kick-Down
- No. E1: No Gear Shift
- No. E2: Only 4th Gear (O/D) Is Not Selectable
- No. E3: Gear Is Shifted 2nd To 3rd In 2 Range
- No. E4: Gear Is Shifted 1st To 2nd In L Range
- No. E5: Gear Is Shifted 3rd To 4th In 3 Range
- No. F1: Low Maximum Speed Or Poor Acceleration
- No. F2: Engine Races Up During Acceleration (Slip)
- No. F3: Noise Or Vibration During The Running In R, D, 3, 2 Or L Range
- No. F4: Engine Brake Does Not Apply In L Range
- No. F5: Engine Stalls Before Vehicle Stops From Running
- No. G1: Vehicle Moves In P Range Or Parking Gear Is Not Disengaged Other Than P Range
- No. G2: Creep Force Is Large
- No. G3: Creep Force Is Small
- No. G4: Large Noise During Idling With The Vehicle In Stop State
- No. H1: Judder Occurs At The Lock-Up
- No. H2: Large Lock-Up Shock
- No. H3: Lock-Up Point Is High Or Low
- No. I1: No Lock-Up
- No. J1: Oil Leaks From Breather
- No. J2: Oil Leaks Between Engine And Converter Housing
- No. J3: Oil Leaks Between Main Case And Converter Housing
- No. J4: Oil Leaks Between Main Case And Rear Housing
- No. J5: Oil Leaks From Oil Pan
- No. J6: Oil Leaks From Manual Shaft Oil Seal
- No. J7: Oil Leaks From Oil Cooler Pipe Joint
- No. Z1: Transmission Overheat
- No. Z2: Mode Lamp (Power Drive Or 3rd Start) Does Not Light Up When The Power Mode Or 3rd Start Mode Is Turned On
- No. Z3: Mode Lamp (Power Drive Or 3rd Start) Lights Up When The Power Mode Or 3rd Start Mode Is Turned Off
- No. Z4: Oil Temperature Warning Lamp Lights Up
- No. Z5: Select Lever Feeling Is Faulty.
- No. Z6: Poor Fuel Consumption
- No. Z7: Pattern Select Switch Is Faulty
- No. Z8: Oil Is Splashed During The Running
- No. Z9: Abnormal Smell
- No. Z10: Atf Quantity Is Low Or High
- No. Z11: Abnormal Oil Pressure
- No. Z12: Reverse Buzzer Does Not Ring
- Stall Test
- Line Pressure Test
- Time Lag Test
- Test Drive
- Shift Point Chart
- Shift Point Diagram
- Tcm Voltage Check
- SECTION 7A3
- Description
- Automatic Transmission Fluid (Atf)
- Atf Level
- Atf Change
- Transmission Control Module (Tcm)
- Throttle Position Sensor
- Inhibitor Switch
- Speed Sensor
- Turbine Sensor
- Power And 3rd Start Switch
- Select Lever
- Shift Cable
- Solenoids, Oil Pressure Switch And Oil Temperature Sensor
- Control Valve Assembly
- Flushing The Transmission Fluid Cooler And Line
- Transmission Assembly
- SECTION 7A4
- Automatic Transmission Disassembly
- Control Valve Assembly
- Control Valve Upper Body
- Control Valve Lower Body
- Oil Pump Assembly
- Clutch Pack (Reverse And High Clutch Assembly)
- Carrier And Low Clutch Assembly
- Transmission Case
- Bearing And Bearing Race Installation Position
- Automatic Transmission Reassembly
- Service Standard
- Special Service Tool