Hyundai Santa Fe (2024+) - Workshop Manual - Electrical Circuits

HYUNDAI SANTA FE (2024+) - SERVICE MANUAL - WIRING DIAGRAMS

- English Service Manual / Repair Manual and Wiring Diagrams for vehicles Hyundai Santa Fe from 2024.
- Valid fot the Hyundai Santa Fe (MX5), with G 2.5 T-GDI gasoline engine.

CONTENTS:

SERVICE MANUAL

GENERAL INFORMATION

ENGINE MECHANICAL SYSTEM
- Active Air Flap(AAF) Removal and Installation LH, RH Upper Active Air Flap(AAF)
- Air Cleaner Removal and Installation
- Assembly
- Balance Shaft Assembly
- Balance Shaft Assembly and Oil Pump Chain
- Balance Shaft Assembly Removal and installation
- Camshaft
- Center Muffler
- Classification color position for connecting rod bearing
- Classification mark position for connecting rod
- Classification mark position for crankshaft main journal Classification table for crankshaft main journal
- Classification mark position for outer diameter of crankshaft pin Identification of crankshaft pin outside diameter
- Classification mark position of crankshaft bearing
- Classification table for connecting rod
- Classification table for connecting rod bearing
- Classification table for cylinder block journal bore
- Classification table for cylinder bore size
- Classification table for piston outer diameter size
- Compression Pressure Inspection
- Connecting rod
- Cooling Fan Assembly Removal and Installation
- Cooling system
- Crankshaft
- Crankshaft Damper Pulley Removal and Installation
- Crankshaft Removal and Installation
- CVVT & Camshaft Assembly Removal and Installation
- CVVT & Camshaft Removal and Installation
- CVVT and Camshaft
- CVVT and Camshaft Assembly
- Cylinder block
- Cylinder Block Removal and Installation
- Cylinder head
- Cylinder Head Cover Removal and Installation
- Cylinder Head Removal and Installation
AND MORE ...

ENGINE CONTROL AND FUEL SYSTEM
- Accelerator Position Sensor (APS)
- Accelerator Position Sensor (APS) Removal and Installation
- Adjustment
- Adjustment [Rod Adjustment Procedure Flowchart]
- Adjustment ECM Neutralization procedure (With immobilizer)
- Basic Inspection Procedure
- Basic Troubleshooting Basic Troubleshooting Guide
- Boost Pressure Sensor (BPS)
- Boost Pressure Sensor (BPS) Removal and Installation
- Camshaft Position Sensor (CMPS)
- Camshaft Position Sensor (CMPS) [Exhaust]
- Camshaft Position Sensor (CMPS) Removal and Installation [Intake]
- Canister Close Valve (CCV) Removal and Installation
- Cleaning
- Components Location [Front]
- Components Location [Low Pressure Delivery Pipe]
- Components Location [MPI Injector]
- Components Location Camshaft Position Sensor (CMPS) [Intake]
- Components Location Engine Coolant Temperature Sensor (ECTS) #1 [ITM Side]
- Components Location Low Pressure Fuel Line [Low Pressure Delivery Pipe ↔ Fuel Tank]
- Connector Inspection Procedure
- Crankshaft Position Sensor (CKPS)
- Crankshaft Position Sensor (CKPS) Removal and Installation
- Customer Problem Analysis Sheet
- Description Manifold Absolute Pressure Sensor (MAPS)
- Diagnosis With GDS
- ECM Neutralization procedure (With smart key)
- Electric Continuous Variable Valve Timing (E-CVVT) Cover
- Electric Continuous Variable Valve Timing (E-CVVT) Cover Removal and Installation
AND MORE...

ENGINE ELECTRICAL SYSTEM
- AGM Battery Charging
- Altemator Removal and Installation
- Alternator Fuse
- Alternator Management System (AMS)
- Armature Inspection and Test
- Battery / Battery Tray Removal and Installation
- Battery Efficiency Inspection
- Battery sensor fuse
- Battery Sensor Removal and Installation
- Battery Tester (GDS Inspection)
- Battery Tray
- Battery Voltage Inspection
- Charging System
- DC DC Converter Removal and Installation
- Description [AGM Battery]
- Disassembly and Reassembly
- Disassembly and Reassembly
- Electrical Specified Value Inspection (Using the Voltmeter and Ammeter)
- Electrical Specified Value Inspection (Using the Voltmeter and Clamp type Ammeter)
- Engine/ Transaxle Ground State Inspection
- Free Running Inspection
- General Inspection
- Ignition Coil Removal and Installation
- Ignition System
- Inspect Overrunning Clutch
- Inspect Starter Brush
- Inspection [On vehicle inspection]
- Inspection Battery Condition
- Inspection Rotor
- Inspection Starter Solenoid Inspection
AND MORE...

EMISSION CONTROL SYSTEM
- Canister
- Canister Removal and Installation
- Catalytic Converter Removal and Installation [WCC]
- Components Location
- Crankcase Check Valve Removal and Installation
- Fuel Filler Cap
- Fuel Tank Air Filter Removal and Installation
- Inspection
- Inspection [EVAP. Leakage Test]
- Operation Principle
- Positive Crankcase Ventilation (PRV) Valve Removal and Installation
- Purge Control Solenoid Valve (PCSV)
- Schematic Diagram
- Service Information Purge Control Solenoid Valve (PCSV)
- Tightening Torque
- Troubleshooting

DUAL CLUTCH TRANSMISSION SYSTEM
- Accumulator Removal and Installation
- DCT (Dual Clutch Transmission) Removal and Installation
- DCT Control Module (TCM) Removal and Installation
- Drain
- Dual Clutch Assembly Removal and Installation
- Dual Concentric Slave Cylinder Removal and Installation
- Electronic Shift Actuator Removal and Installation
- Flow Diagram
- High Flow Electronic Oil Pump Removal and Installation
- Lubricant
- Oil Cooler Module Removal and Installation
- Operation Flow
- Position Sensor Removal and Installation
- SBW Control Unit (SCU) Removal and Installation
- SBW(Shift By Wire) lever Removal and Installation
- Special Service Tools
- Specification
- Tightening torque
- Troubleshooting

4 WHEEL DRIVE (4WD) SYSTEM (4WD CONTROL)
- 4WD ECU Input&Output Diagram
- 4WD ECU Removal and Installation
- Compensation Requirement and Procedure
- Component Location
- Direct Electro Hydraulic Actuator Coupling Removal and Installation
- Electronic Coupling - 4WD Control
- Four Wheel Drive (4WD) transfer mode selection
- Front Wheel Transfer Assembly Removal and Installation
- Lubricants
- Oil Hydraulic Motor (Actuator) Removal and Installation
- Oil Seal Replacement
- Power Flow Diagram
- Pressure Sensor Removal and Installation
- Replacement [Oil seal to transmission]
- Special Service Tools
- Tightening Torques
- Trouble shooting

DRIVESHAFT AND AXLE
- ABS warning lamp illuminated
- Differential Carrier Assembly [AWD type]
- Differential carrier case
- Differential gear assembly
- Disassembly Differential gear assembly
- Driveshaft spline
- Dynamic Damper Removal and Installation
- Front Driveshaft Assembly
- Front Driveshaft Removal and Installation
- Front Dust Cover Removal and Installation
- Front hub Assembly Removal and Installation
- Front Knuckle Removal and Installation
- Inspect Rubber Coupling
- Inspection Joint and boots
- Installation Installation The type can replace the wheel side joint boot
- Joint Assembly (Transaxle side) Removal and Installation
- Joint Assembly (Wheel side) Removal and Installation The type can replace the wheel side joint boot
- Leakage
- Lubricants Driveshaft joint
- Noise
- Pinion drive gear assembly
- Propeller Shaft Assembly [AWD type]
- Propeller Shaft Removal and Installation
- Propeller Shaft Runout
- Propeller Shaft spline
- Rear Axle Assembly
- Rear Carrier Removal and Installation
- Rear Differential Carrier Removal and Installation
- Rear Driveshaft Removal and Installation
- Rear Dust Cover Removal and Installation
- Rear Hub Assembly Removal and Installation
AND MORE...

SUSPENSION SYSTEM
- 4WD
- Adjustment
- Camber
- Camber and Caster
- Checking for pull and wander
- Components and Components Location
- Front Lower Arm Removal and Installation
- Front Stabilizer Bar Removal and Installation
- Front Strut Assembly Removal and Installation
- Front Sub Frame Removal and Installation
- Inspection Wheel run out
- Operation
- Perform automatic location learning function
- Rear Assist Arm Removal and Installation
- Rear Coil Spring Removal and Installation
- Rear Cross Member Removal and Installation
- Rear Lower Arm Removal and Installation
- Rear Shock Absorber Assembly Removal and Installation
- Rear Stabilizer Bar Removal and Installation 2WD
- Rear Suspension
- Rear Suspension
- Rear Trailing Arm Removal and Installation
- Rear Upper Arm Assembly Removal and Installation
- Removal [2WD]
- Removal and Installation
- Replacement
- Replacement Steel lower arm
- Replacement Tire rotation
- Service Information Front Suspension
- Special Service Tools
AND MORE...

STEERING SYSTEM
- Adjustment
- Cautions to be taken when handling the MDPS (Motor Driven Power Steering)
- Checking Stationary Steering Effort
- C-MDPS
- Components and Components Location R-MDPS
- Disassembly C-MDPS
- Dust cap
- Haptic Motor Removal and Installation
- Heated Steering Wheel Removal and Installation
- Inspection Steering Wheel Play Inspection
- MDPS Column and Housing
- MDPS Column and Housing Removal and Installation C-MDPS
- MDPS PowerPack Assembly Removal and Installation
- MDPS Tuning Data Setting Procedure
- MDPS Wiring Removal and Installation
- Noise / Malfunction repairing guide
- Operation
- Paddle Shifter Removal and Installation
- Removal and Installation Heated Steering Wheel (Integrated with powernet domain controller)
- Removal C-MDPS
- Replacement C-MDPS Small bearing
- R-MDPS
- SAS Calibration Procedures
- Service Information
- Set the steering feel torque to zero Procedures
- Special Service Tools
- Steering Gear Box
- Steering Gear Box Removal and Installation
- Steering Wheel Removal and Installation
- Steerint Column Module (SCM)
AND MORE...

BRAKE SYSTEM
- ABS Check Sheet
- Adjustment Brake booster operation test
- Adjustment Brake Pad Replacement Mode
- Adjustment Stop Lamp Switch Clearance Adjustment
- Air Bleeding Procedure for ESC Brake (Step 2)
- Assembly Check (ECU replacement)
- Auto hold
- Brake booster
- Brake Booster Removal and Installation
- Brake drag
- Brake line
- Brake Line Removal and Installation Front Brake Line
- Brake master cylinder
- Brake Pad Removal and Installation Front Brake Pad
- Brake pedal
- Brake Pedal Removal and Installation
- Brake Pedal Travel Sensor (PTS) Calibration Procedure
- Brake System (Judder Inspection)
- Brake System Bleeding Procedures Air Bleeding Procedure for ESC Brake (Step 1)
- Brake vibration
- Brake warning lamp illuminates
- Chassis Domain Control (CDC) System
- Chassis Domain Control Unit (CDCU) Removal and Installation
- Countermeasures in Fail
- Description and Operation
- Description Emergency Stop Signal (ESS) Introduction
- Description of ESC
- Description of ESC Control
- Disassembly
AND MORE...

BODY (INTERIOR-EXTERIOR-ELECTRIC)
- 12V Lithium Auxiliary Battery Removal and Installation
- A Pillar Garnish Removal and Installation
- AC Inverter Outlet
- AC Inverter Outlet
- AC Inverter System Removal and Installation AC Inverter Unit
- AC Inverter Unit
- Actuator Outside mirror control unit (IMS only)
- Adjustment
- Adjustment
- Adjustment
- Adjustment
- Adjustment Glass Adjustment
- Adjustment Glass Adjustment
- Adjustment Inspect Glass Alignment
- Adjustment When seat Limit Position Setting procedures is required
- Adjustment When Seat Limit Position Setting procedures is required
- Air Ventilated Seat Removal and Installation
- AMP Operation Test
- Antenna Removal and Installation Integrated Antenna
- Antenna Status Check
- Assist Handle Removal and Installation
- Auto Light Switch
- Auto Lighting Control System Removal and Installation Photo Sensor
- AVN-FPM Learning Mode
- AVN-FPM Neutralization Mode
- Back up battery SPEC
- Back-up Lamps Removal and Installation
- Basic Inspection
- Basic Inspection
- Basic Inspection
- Basic Inspection
AND MORE...

BODY REPAIR MANUAL
- Actual-Measurement Dimensions
- Adjusting a New Part
- Caution when Spot Welding
- Caution when Welding
- Codes for Removing and Installing Body Panels
- Corrosion Protection and Sealing
- D Body Repair Manual
- Determining a Welding Method
- Epoxy Adhesive
- Installation Measuring Dimensions before Welding
- Installation SymbolUsed forFigure
- Installing a New Body Frame
- Making Holes for Plug Welding
- Measurement Point
- Operation Procedures and Cautions in Using Epoxy Adhesives
- Plug Welding
- Preparation for Installation
- Preparation of Installation Applying Spot Sealer
- Projected Dimensions
- Protecting Body from Damage
- Protecting Body from Damage
- Recommended Epoxy adhesive Mobis part number :
- Removal Measuring Dimensions before Beginning
- Removal SymbolUsed forFigure
- Removing
- Removing Spot Welded Area
- Replacing Body Panel Removal
- Selecting a Welding Method
- Selecting Cutting Area
- Sepecial drill bits P/No.Specification
- Spot Welding
- Thickness of welded portion [mm (inch)]Diameter of plug hole [mm (inch)]
- V1V2 V3X YZ Body Repair Manual
- Vehicle Protection
- WeldingSymbolDetails

HEATING,VENTILATION AND AIR CONDITIONING
- A/C Pressure Transducer Removal and Installation
- Ambient Sensor Removal and Installation
- Auto Defogging Sensor Removal and Installation
- Auto Defoging Actuator Removal and Installation
- B Pillar ON/OFF Actuator Removal and Installation
- B Pillar Temperature Control Actuator Removal and Installation
- Blower Motor Removal and Installation
- Blower Unit
- Blower Unit Removal and Installation
- Climate Control Air Filtar Removal and Installation
- Compressor Removal and Installation
- Diagnosis with Diagnostic tool
- Disassembly Compressor
- Discharger Hose
- Discharger Hose
- ECV Control Valve
- Evaporator core Removal and Installation
- Evaporator Core Removal and Installation
- Front Suction & Liquid Tube Assembly
- Handling Tubing and Fittings
- Heater & A/C Control Unit (DATC) Removal and Installation
- Heater and Evaporator Unit
- Heater Control Unit Removal and Installation
- Heater Core Removal and Installation
- Heater Unit Removal and Installation
- In-car Sensor Removal and Installation
- Inspection Operating Logic Test
- Inspection Refrigerant Leak Test
- Inspection Single item inspection
- Installation Suction & Liquid Tube Assembly & Discharger Hose
AND MORE...

ADVANCED DRIVER ASSISTANCE SYSTEM (ADAS)
- ADAS Parking ECU (ADAS_PRK) Removal and Installation
- ADAS Parking ECU (ADAS_PRK) Variant Coding
- Adjustment BCW(BSD) Radar Calibration
- Adjustment Front Camera Adjustment The front camera adjustment is required in the following situations
- Adjustment Front Radar Installation Angle Checking / Adjustment Overview
- Automatic Tolerance Calibration While Driving
- Components and Components Location Front
- Description and Operation
- Diagnostic procedure by symptom
- Driver Driving Assistance Switch Removal and Installation
- Driver Driving Assistance Switch Removal and Installation
- Front / Rear Corner Radar Removal and Installation Front Corner Radar
- Front / Rear Corner Ultrasonic Sensor (RSPA Only)
- Front / Rear Corner Ultrasonic Sensor (RSPA Only)
- Front Camera Removal and Installation
- Front radar inspection and adjustment checklist
- Front Radar Removal and Installation
- How to Check / Adjust Front Radar Installation Angle - Drive Mode
- How to Check / Adjust Front Radar Installation Angle - Stop Mode
- Inspection Basic Inspection
- Inspection Diagnosis with Diagnostic tool
- Installation Front Corner Radar
- Manual Tolerance Calibration Procedure
- Rear Corner Radar
- Rear Ultrasonic Sensor
- Removal and Installation Driver Driving Assistance Switch
- Removal and Installation Front Ultrasonic Sensor
- Removal Front Corner Radar
- Service Information
- SPC (Service Point Calibration)
AND MORE...

RESTRAINT
- ACU Variant Coding
- Airbag Connector
- Airbag Disposal Procedure
- Airbag Handling and Storage
- Airbag Module
- Clock Spring Removal and Installation
- Component Replacement after Deployment
- Curtain Airbag (CAB) Removal and Installation
- Deploying Airbags in the Vehicle
- Deploying Seat belts in the Vehicle
- Deploying the Airbag Out of the Vehicle
- Deploying the Seat belt Out of the Vehicle
- Disposal of Damaged Airbag (Not Deployed Airbag)
- Disposal of Damaged Seat belt (Not Deployed Seat belt)
- Driver Airbag (DAB) Module Removal and Installation
- Front Impact Sensor (FIS) Removal and Installation
- Front Seat Belt Pretensioner (BPT) Removal and Installation
- General Safety Information and Caution General Precautions
- Installation [Front Side Impact Sensor]
- Knee Airbag (KAB) Module Removal and Installation
- Longitudinal G Sensor Calibration
- Occupant Classification System (OCS) Removal and Installation
- Passenger Airbag (PAB) Removal and Installation
- Precautions for Electrical Inspections
- Rear Seat Belt Pretensioner (BPT) Removal and Installation
- Rear Side Air Bag (RSAB) Removal and Installation
- Seat Belt Buckle Switch (BS) Removal and Installation
- Seat Belt Disposal Procedure
- Seat Belt Pretensioner
AND MORE...



ELECTRICAL WIRING DIAGRAMS

GENERAL INFORMATION

SCHEMATIC DIAGRAMS
- 12V Lithium Auxiliary Battery
- A/C Control (Auto) System
- A/C Control System (Manual)
- A/V
- Active Air Flap System
- Advanced Driver Assistance Systems (ADAS-Driving)
- Advanced Driver Assistance Systems (ADAS-Parking)
- Auto Lights
- Back-Up Lamps
- Burglar Alarm System
- Central Communication Unit (CCU)
- Charging System
- Chassis Domain Control System (CDCU)
- Cooling System
- Corner Radar System
- Courtesy
- Data Connectivity Unit (DCU) System
- Data Link Details
- Daytime Running Lights (DRL)
- DC-DC Converter
- Defogger System
- Dual Clutch Transaxle Control System
- Electro Chromic Mirror System
- Electronic Oil Pump System
- Electronic Stability Program (ESP) System
- Engine Control System
- Fingerprint Recognition System
- Front Monitor System
- Front View Camera (ADAS-DRV) System
- Fuse
- Ground Distribution
- Hazard Lamps
- Head Lamps
- Head-Up Display (HUD) System
- Horns
- ICC (In Cabin Camera) System
- Illuminations
- Indicators System
- Integrated Body Control (BDC
- Intelligent Power Switch (IPS) System
- Inverter (AC) System
- Keyless Entry
- License Lamps
- Mood Lamp System
- Motor Driven Power Steering (MDPS) System
- Navigation (CCNC/AMP) System
- Outside Mirror Folding System
- Parking Distance Warning (PDW) System
- Passenger Compartment Fuse Details
- Power Distribution
- Power Door Locks
- Power Outlet
- Power Outside Mirror System
- Power Seat System
- Power Tailgate System
- Power Window System
- Rear Occupant Alert (ROA) System
- Relay Information
- SBW (Shift By Wire) System
- Seat Warmer System
- Smart Cruise Control System
- Smart Integrated Memory System (IMS)
- Smart Key) System
- Smart Phone Wireless Charger System
- Starting System
- Steering Wheel System (Remote Control/Steering Wheel)
- Stop Lamps
- Sunroof System
- Supplemental Restraint System (SRS)
- Tail, Parking
- Trailer Connector System
- Transfer Case Control System
- Trunk Lamps
- Turn
- USB Charger System
- UV sterilizer Lamp System
- Ventilation Seat Control System
- Washer System
- Wiper

HARNESS LAYOUTS
- Battery Harness
- Bumper Harness
- Console Extension Harness
- Control Harness
- Door Harness
- Floor Harness
- Front End Module Harness
- Front Harness
- Ground Point
- Main Harness
- Roof Harness
- Tailgate Harness

COMPONENT LOCATIONS

CONNECTORS VIEW

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