Hyundai Crawler Excavator R145CR-9 - Workshop Manual - Operators Manual - Wiring Schematics

HYUNDAI R145CR-9 - WORKSHOP, SERVICE, REPAIR MANUAL - OPERATORS MANUAL - WIRING SCHEMATICS

- English Workshop Manual, Operators Manual and Wiring Schematics, for Crawler Excavator Hyundai R145CR-9.
 

INDEX:

SERVICE MANUAL

- FOREWORD
- CONTENTS
- SECTION 1
- GENERAL
- Group 1 Safety Hints
- Group 2 Specifications
- SECTION 2
- STRUCTUREND FUNCTION
- Group 1 Pump Device
- Group 2 Main Control Valve
- Group 3 Swing Device
- Group 4 Travel Device
- Group 5 RCV Lever
- Group 6 RCV Pedal
- SECTION 3
- HYDRAULIC SYSTEM
- Group 1 Hydraulic Circuit
- Group 2 Main Circuit
- Group 3 Pilot Circuit
- Group 4 Single Operation
- Group 5 Combined Operation
- SECTION 4
- ELECTRICAL SYSTEM
- Group 1 Component Location
- Group 2 Electrical Circuit
- Group 3 Electrical Component Specification
- Group 4 Connectors
- SECTION 5
- MECHATRONICS SYSTEM
- Group 1 Outline
- Group 2 Mode selection System
- Group 3 Automatic Deceleration System
- Group 4 Power Boost System
- Group 5 Travel Speed Control System
- Group 6 Automatic Warming Up System
- Group 7 Engine Overheat Prevention System
- Group 8
- Group 9
- Group 10
- Variable Power Control System
- Attachment Flow Control System
- Anti-Restart System
- Group 11 Self-Diagnostic System
- Group 12 Engine Control System
- Group 13 EPPR Valve
- Group 14 Monitoring System
- Group 15 Fuel warmer System
- SECTION 6
- TROUBLESHOOTING
- Group 1 Before troubleshooting
- Group 2 Hydraulic and Mechanical System
- Group 3 Electrical System
- Group 4 Mechatronics System
- SECTION 7
- MAINTENANCE STANDARD
- Group 1 Operational Performance Test
- Group 2 Major Components
- Group 3 Track and Work Equipment
- SECTION 8
- DISASSEMBLY AND ASSEMBLY
- Group 1 Precaution
- Group 2 Tightening Torque
- Group 3 Pump Device
- Group 4 Main Control Valve
- Group 5 Swing Device
- Group 6 Travel Device
- Group 7 RCV Lever
- Group 8 Turning Joint
- Group 9 Boom, Arm and Bucket Cylinder
- Group 10 Undercarriage
- Group 11 Work Equipment
- SECTION 9
- COMPONENT MOUNTING TORQUE
- Group 1 Introduction guide
- Group 2 Engine system
- Group 3 Electric system
- Group 4 Hydraulic system
- Group 5 Undercarriage
- Group 6 Structure
- Group 7 Work equipment


ENGINE SERVICE MANUAL

- Outline drawings
- System flow
- General Engine serial number location
- Main specifications
- Tips on disassembling and reassembling
- Service data
- Maintenance service data
- List of tightening torque
- Basic and special tools Special tools
- Overhaul instructions
- Determining overhaul timing
- Testing compression pressure
- Disassembling and inspecting cylinder head and valve mechanism
- Disassembling engine main parts
- Disassembling and inspecting flywheel
- Disassembling and inspecting gear case, timing gear and camshaft
- Disassembling and inspection crankcase, crankshaft and piston
- Inspecting and repairing cylinder head and valve mechanism
- Inspecting and repairing engine main Inspecting and repairing flywheel
- parts Inspecting and repairing timing gears and camshaft
- Inspecting and repairing piston, connecting rod, crankshaft and crankcase
- Reassembling piston, connecting rod, crankshaft and crankcase
- Reassembling engine main parts
- Reassembling timing gear and camshaft
- Reassembling flywheel
- Reassembling cylinder head and valve mechanism
- Removing fuel system
- Fuel system Assembling fuel system
- Installing fuel system
- Removing and inspecting lubrication system
- Lubrication system Disassembling, inspecting and reassembling lubrication system
- Installing lubrication system
- Removing cooling system
- Cooling system Disassembling, inspecting and reassembling cooling system
- Installing cooling system
- Removing inlet and exhaust system
- Inlet and exhaust systems Disassembling, inspecting and reassembling inlet and exhaust
- Installing inlet and exhaust system
- Removing electrical system
- Electrical system Disassembling, inspecting and reassembling electrical system
- Installing electrical system
- Adjustment, break-in operation and
- Adjusting engine
- Break-in operation
- performance test
- Performance test (JIS standard)
- Electronic troubleshooting
- Programming parameters
- System configuration parameters
- Troubleshooting Troubleshooting without a diagnostic code
- Troubleshooting with a diagnostic code
- Troubleshooting with an event code
- Diagnostic functional tests


OPERATORS MANUAL

- FOREWORD
- CONTENTS
- SECTION 1
- SAFETY HINT
- Group 1 Before operating the machine
- Group 2 During operating the machine
- Group 3 During maintenance
- Group 4 Parking
- SECTION 2
- SPECIFICATIONS
- Group 1 Major components
- Group 2 Specifications
- Group 3 Working ranget
- Group 4 Weight
- Group 5 Lifting capacities
- Group 6 Bucket selection guide
- Group 7 Undercarriage
- Group 8 Specification for major components
- Group 9 Recommended oils
- SECTION 3
- CONTROL DEVICE
- Group 1 Cab device
- Group 2 Cluster
- Group 3 Switches
- Group 4 Levers and pedals
- Group 5 Air conditioner and heater
- Group 6 Others
- SECTION 4
- OPERATION
- Group 1 Suggestion for new machine
- Group 2 Check before starting the engine
- Group 3 Starting and stop the engine
- Group 4 Mode selection system
- Group 5 Operation of the working device
- Group 6 Traveling of the machine
- Group 7 Efficient working method
- Group 8 Operation in the special work sites
- Group 9 Normal operation of excavator
- Group 10 Attachment lowering Pattern
- Group 11 Storage
- Group 12 RCV lever operating pattern
- Group 13 Switching Hydraulic attachment circuit
- SECTION 5
- TRANSPORTATION
- Group 1 Preparation for transportation
- Group 2 Dimension and weight
- Group 3 Loading the machine
- Group 4 Fixing the machine
- Group 5 Loading and unloading by crane
- SECTION 6
- MAINTENANCE
- Group 1 Instructions
- Group 2 Tightening torque
- Group 3 Specification of fuel, coolant and lubricants
- Group 4 Maintenance check list
- Group 5 Maintenance chart
- Group 6 Service instruction
- Group 7 Electrical system
- Group 8 Air conditioner and heater
- SECTION 7
- TROUBLESHOOTING GUIDE
- Group 1 Engine
- Group 2 Electrical system
- Group 3 Others
- SECTION 8
- HYDRAULIC BREAKER
- Group 1 Selecting hydraulic breaker
- Group 2 Circuit configuration
- Group 3 Maintenance
- Group 4 Precaution while operating the breaker
- Group 5 Quick clamp
- INDEX