Honda Civic Mk4 & CRX - Service Manual / Repair Manual

HONDA CIVIC & CRX (MK4) - WORKSHOP, SERVICE, REPAIR MANUAL

- English Service Manual, to vehicles Honda Civic Mk4.

 

CONTENTS:



HONDA CIVIC (1988-1990) - SERVICE MANUAL


- SERVICE MANUAL (1988)
- Intro
- General Info
- Special Tools
- Specifications
- Maintenance
- Engine
- Engine Tune-up
- Timing Belt
- Cylinder Head Removal
- Engine Removal/Installation
- Exhaust Pipe and Muffler
- Radiator
- Fuel and Emissions
- Fuel and Emissions (Carbureted Engine)
- Fuel and Emissions (Fuel-Injected Engine)
- Transaxle
- Clutch
- Manual Transmission
- Automatic Transmission
- Driveshafts
- Steering
- Suspension
- Brakes
- Body
- Heater and Air Conditioner
- Heater
- Air Conditioner
- Electrical

- SUPPLEMENT (02-88)
- Intro
- General Info
- Special Tools
- Specifications
- Maintenance
- Engine
- Fuel and Emissions
- Fuel and Emissions (Carbured Engine)
- Fuel and Emissions (Fuel-Injected Engine)
- Transaxle
- Manual Transmission
- Driveshafts
- Suspension
- Body
- Electrical

- SUPPLEMENT (05-90)
- Intro
- General Info
- Special Tools
- Specifications
- Maintenance
- Engine
- B 16A Engine Contruction and Function
- Engine Tune-up
- Timing Belt
- Cylinder Head Removal/Installation
- Engine Removal/Installation
- Exhaust Pipe and Muffler
- Radiator
- Fuel and Emissions
- Transaxle
- Clutch
- Manual Transmission
- Driveshafts
- Suspension
- Heater and Air Conditioner
- Air Conditioner
- Electrical

- SUPPLEMENT (10-88)
- Intro
- General Info
- Special Tools
- Specifications
- Maintenance
- Engine
- Engine Tune-up
- Timing Belt
- Engine Removal/Installation
- Exhaust Pipe and Muffler
- Fuel and Emissions
- Fuel and Emission (Carbureted Engine)
- Fuel and Emissions (Fuel Injected Engine)
- Transaxle
- Suspension
- Heater and Air Conditioner
- Electrical

- SUPPLEMENT (10-89)
- Intro
- General Info
- Special Tools
- Specifications
- Maintenance
- Engine
- Engine Tune-up
- Timing Belt
- Engine Removal/Installation
- Oil Pan
- Exhaust Pipe and Muffler
- Radiator
- Fuel and Emission
- Fuel and Emission (Carbureted Engine)
- Fuel and Emission (Fuel Injected Engine)
- Transaxle
- Manual Transmission
- Automatic Transmission
- Brakes
- Body
- Heater and Air Conditioner
- Air Conditioner
- Electrical

- 4WD MANUAL
- Info


HONDA CIVIC CRX (1988-1991) - SERVICE MANUAL


- SERVICE MANUAL CRX (1988)
- Introduction
- General Information
- Chassis and Engine Numbers
- Identification Number Locations
- Label Locations
- Lift and Support Points
- Towing
- Preparation of Work
- Symbol Marks
- Abbreviation

- Special Tools
- Existing Tools (common with other models)
- Specifications
- Standards and Service Limits
- Design Specifications
- Body Specifications
- Maintenance
- Lubrication Points
- Maintenance Schedule
- Engine
- Engine Tune-up
- Timing Belt
- Cylinder Head Removal/Installation
- Engine Removal/Installation
- Exhaust Pipe and Muffler
- Radiator
- Fuel and Emissions
- General
- PGM-FI Control System (troubleshooting flowcharts)
- CYL Sensor Overhaul
- Idle Control System
- Fuel Supply System
- Air Intake System
- Emission Control System
- Transaxle
- Clutch
- Manual Transmission
- Driveshafts
- Steering
- Manual Steering
- Power Steering
- Suspension
- Special Tools
- Component Location
- Wheel Alignment
- Wheel Measurements
- Front Suspension
- Rear Suspension
- Brakes
- Special Tools
- Illustrated Index
- Pedal Height Adjustment
- Parking Brake Adjustment
- Front Brake
- Bleeding
- Master Cylinder Booster
- Master Cylinder
- Brake Booster
- Rear Disc Brake
- Brake Hoses/Pipes
- Parking Brake Disassembly and Reassembly
- Body
- Doors
- Power Door Mirror
- Manual Door Mirror
- Windshield, Rear Window Glass, Lower Hatch Glass, Quarter Glass
- Interior Trim
- Headliner
- Seats
- Seat Belts
- Rearview Mirror
- Security Compartment/Rear Shelf
- Console
- Carpet/Door Sill Moldings
- Dashboard
- Front Bumper
- Rear Bumper
- Hood
- Tailgate
- Fuel Filler/Tailgate Opener
- Rear Spoiler/Rear Panel and Corner Panel
- Side Panels
- Frame Repair Chart
- Heater and Air Conditioner
- Heater
- Air Conditioner
- Electrical
- Special Tool/Troubleshooting
- Relays and Control Unit Locations
- Door and Floor
- Relays and Control Unit Locations
- Ground and Wire Harness Routing
- Fuses
- Power Distribution
- Ground Distribution
- Battery
- Ignition Switch
- Starting System
- Ignition System
- Charging System
- Cooling Fan System
- Gauge Assembly
- Fuel Gauge
- Coolant Temperature Gauge
- Integrated Control Unit (without daytime dim/dip)
- Integrated Control Unit (with daytime dim/dip)
- Seatbelt Reminder System
- Oil Pressure Warning System
- Brake Warning System
- Light-on Warning System
- Lighting System
- Tailight Assembly
- Dome Light
- Dome Switches
- Trunk Light
- Latch Switch
- Back-up Lights
- Bak-up/Rear Fog Lights
- Brake Lights
- Turn Signal/Hazard Flasher System
- Dashlight Brightness Control
- Stereo Sound System
- Clock
- Cigarette Lighter
- Horns
- Power Door Mirrors
- Rear Window Defogger
- Sunroof
- Power Windows
- Seat Heaters
- Wipers/Washers
- Wiring Diagrams
- Fuel-Injected System Connectors


- SERVICE MANUAL CRX (1991) US
- Chapter 1 Vehicle Information
- Chassis & Paint Codes 1-2
- VIN Number Locations 1-4
- Lift & Support Points 1-6
- Towing 1-9
- Chapter 3 Specifications
- Standards & Service Limits 3-2
- Design Specifications 3-12
- Body Specifications 3-15
- Chapter 4 Maintenance
- Lubrication Points 4-2
- Maintenance Schedule 4-4
- Chapter 5 Engine
- Engine Removal/Installation 5-2
- Cylinder Head/Valve Train
- Engine Block
- Engine Lubrication
- Intake/Exhaust
- Cooling
- Chapter 6 Cylinder Head/Valve Train
- Special Tools 6-2
- illustrated index 6-3
- Cylinder Head Removal 6-8
- Camshafts 6-10
- Rocker Arms 6-12
- Valve Seats 6-16
- Valve Guides 6-18
- Valve Springs & Valves 6-20
- Cylinder Head Installation 6-22
- Timing Belt 6-25
- Valve Clearance Adjustment 6-30
- Chapter 7 Engine Block
- Special Tools 7-2
- illustrated Index 7-3
- Flywheel & Drive Plate 7-6
- Main Bearings & Rod Bearings 7-7
- Crankshaft & Pistons 7-9
- Cylinder Block 7-12
- Piston Pins 7-13
- Connecting Rods 7-14
- Oil Seal 7-18
- Crankshaft Installation 7-19
- Chapter 8 Engine Lubrication
- Special Tools 8-2
- illustrated Index 8-3
- Oil Level Inspection 8-4
- Oil Replacement 8-4
- Oil Filter Replacement 8-5
- Oil Pressure Test 8-6
- Oil Pump Overhaul 8-7
- Oil Pump Removal/Inspection 8-8
- Chapter 9 Intake/Exhaust
- Intake Manifold 9-2
- Exhaust Manifold 9-5
- Exhaust Pipe & Muffler 9-7
- Chapter 10 Cooling
- Radiator
- Thermostat
- Water Pump Replacement 10-7
- Chapter 11 Fuel & Emissions
- Special Tools 11-2
- Component Locations Index 11-3
- System Description
- Troubleshooting
- PGM-FI Control System
- Idle Control System
- Fuel Supply System
- Air Intake System
- Emission Control System
- Chapter 12 Cutch
- Special Tools 12-2
- illustrated Index 12-3
- Clutch Adjustment 12-4
- Release Bearing 12-5
- Pressure Plate 12-7
- Clutch Disc 12-8
- Flywheel 12-9
- Flywheel Bearing 12-9
- Flywheel & Clutch 12-10
- Chapter 13 Manual Transmission
- Special Tools 13-2
- Maintenance 13-3
- Transmission
- Transmission Housing
- Removal 13-10
- Reverse Shift Fork/Shift Piece Clearance Inspection 13-11
- Reverse Idler Gear/Reverse Shift Fork Clearance Inspection 13-11
- Mainshaft/Countershaft/Shift Fork 13-12
- Shift Rod Disassembly 13-13
- Countershaft Bearing Replacement 13-13
- Mainshaft Bearing Replacement 13-14
- Mainshaft Thrust Shim Adjustment 13-14
- Countershaft Assembly Disassembly 13-16
- Gear & Synchro Ring Inspection 13-17
- Synchro Sleeves, Shift Shaft 13-18
- Mainshaft Inspection 13-19
- Countershift Inspection 13-19
- Mainshaft Clearance Inspection 13-20
- Countershaft Reassembly 13-21
- Transmission Reassembly 13-22
- Transmission Installation 13-25
- Gearshift Mechanism Overhaul 13-27
- Chapter 15 Manual Transmission Differential
- Special Tools 15-2
- illustrated Index 15-3
- Backlash Inspection 15-4
- Bearing Replacement 15-4
- Inspection/Disassembly 15-5
- Reassembly 15-6
- Oil Seal Removal 15-7
- Oil Seal Installation 15-8
- Chapter 16 Driveshafts
- Removal 16-2
- Disassembly/Inspection 16-3
- Reassembly 16-4
- Chapter 17 Steering
- Special Tools 17-2
- Component Loaction Index 17-3
- Inspection
- Gearbox
- Steering Wheel Disassembly/Reassembly 17-10
- Steering Column
- Chapter 19 Brakes
- Special Tools 19-2
- illustrated Index 19-3
- Pedal Height Adjustment 19-4
- Parking Brake Adjustment 19-4
- Front Brake
- Master Cylinder/Brake Booster 19-13
- Master Cylinder Inspection 19-14
- Brake Booster
- Rear Brake
- Brake Hoses/Pipes
- Parking Brake Disassembly & Reassembly 19-42
- Chapter 20 Body
- Front Bumper Replacement 20-55
- Rear Bumper Replacement 20-56
- Carpet/Door Sill Moldings 20-51
- Console 20-49
- Dashboard Replacement 20-53
- Doors
- Frame Repair Chart 20-63
- Fuel Filler Opener 20-60
- Headliner 20-42
- Hood Replacement/Adjustment 20-57
- Hood Opener/Latch Replacement 20-58
- Interior Trim 20-41
- Mirrors
- Rear Panel/Corner Panels 20-61
- Rear Shelf 20-50
- Security Compartment 20-50
- Seat Cover Replacement 20-44
- Seat Belt Replacement 20-45
- System Testing, See Electrical 23
- Seat Belt Replacement Canada 20-46
- Inspection 20-47
- Side Panels 20-62
- Sunroof
- Tailgate Replacement/Adjustment 20-59
- Tailgate Opener Replacement 20-60
- Glass
- Chapter 21 Heater
- illustrated Index 21-2
- Door Position 21-3
- Circuit Diagram 21-6
- Troubleshooting Sympton Chart 21-6
- Troubleshooting Flow Chart Blower 21-7
- Blower Replacement 21-10
- Blower Overhaul 21-11
- Heater Assembly Replacement 21-12
- Heater Assembly Overhaul 21-13
- Heater Control Panel Replacement 21-14
- Heater Control Panel Overhaul 21-15
- Heater Control Cables
- Fan Switch Test 21-17
- Chapter 22 Air Conditioner
- Special Tools 22-2
- Wire Harness Routing 22-4
- Troubleshooting
- Service Tips 22-17
- Discharge Procedure 22-18
- Condenser Replacement 22-18
- Evaporator Replacement 22-20
- Evaporator Overhaul 22-21
- Compressor Description 22-22
- Compressor Troubleshooting 22-24
- Matsushita
- Sanden
- Test
- System Charging
- Performance Test 22-50
- Chapter 23 Electrical
- Special Tools 23-2
- How To Use This Section
- Relays & Control Unit Locations
- Index To Circuits & Systems
- Air Conditioner Section 22
- Alternator 23-72
- Battery 23-35
- Blower Controls Section 21
- Charging System 23-67
- Cigarette Lighter 23-144
- Clock 23-142
- Cooling Fan System 23-82
- Defogger, Rear Window 23-146
- Distributor 23-59
- Fuel Pump Section 11
- Main Fuse Box 23-26
- Dash Fuse Box 23-27
- Gauges
- Ground Distribution 23-32
- Ground Locators 23-9
- Heater Controls Section 21
- Horn 23-145
- Ignition Switch 23-36
- Ignition System 23-55
- Ignition Timing Control 23-58
- High Beam Indicator 23-117
- Turn Signal Indicator 23-131
- Shift Lever Position Indicator 23-103
- Integrated Control Unit 23-108
- Interlock System 23-97
- Back-up Lights 23-127
- Brake Lights 23-129
- Hazard Lights 23-131
- Headlights 23-122
- High Mount Brake Light 23-130
- Marker Lights 23-131
- Taillights 23-123
- Turn Signal Lights 23-131
- Dashlight Brightness Control 23-136
- Domelight 23-124
- Trunklight 23-125
- Lighting System 23-118
- PGM-FI System Section 11
- Power Distribution 23-28
- Relay Location 23-5
- Spark Plugs 23-63
- Starting System 23-38
- Stereo System 23-139
- Sunroof 23-152
- Brake Warning Light 23-115
- Charge Warning Light 23-70
- Key-On Beeper 23-113
- Oil Pressure Warning Light 23-114
- Check Engine Warning Light Section 11
- Front/Rear Wipers/Washers 23-158
- Wire Harness & Connector Routing 23-8

- SUPPLEMENT MANUAL CRX (1989)

- SUPPLEMENT MANUAL CRX (1990)
- Introduction
- General Information
- Chassis and Engine Numbers
- Identification Number Locations
- Label Locations
- Lift and Support Points
- Towing
- Preparation of Work
- Symbol Marks
- Abbreviations
- Special Tools
- New for This Model
- Existing Tools
- Specifications
- Standards and Service Limits
- Design Specifications
- Body Specifications
- Frame Repair Chart
- Maintenance
- Lubrication Points
- Maintenance Schedule
- Engine
- Construction and Function
- Engine Tune-up
- Timing Belt
- Cylinder Head Removal/Installation
- Engine Removal/Installation
- Exhaust Pipe and Muffler
- Radiator
- Fuel and Emissions
- Special Tools
- Component Locations
- System Description
- Troubleshooting
- PGM-FI Control System
- EACV
- Air Conditioning Signal
- Alternator FR Signal
- Brake Switch Signal
- Starter Switch Signal
- Rear Defogger Switch Signal
- Clutch
- Pressure Plate
- Clutch Assembly
- Manual Transmission
- Y1 (V-TEC)
- L3 (2WD)
- Driveshafts
- Special Tools
- Driveshafts
- Intermediate Shaft
- Suspension
- Front Suspension
- ALB
- Special Tools
- Illustrated Index
- Description
- Control Unit
- Circuit Diagram
- ALB Checker
- Troubleshooting
- Hydraulic System Index/Relieving Accumulator/Line Pressure
- Modulator Index/Inspection
- Solenoid
- Power Unit
- Accumulator Unit
- Master Cylinder
- Brake Booster
- Bleeding
- Electronic Components
- Pulsers/Sensors Inspection Replacement
- Heater and Air Conditioner
- Air Conditioner
- Electrical
- Special Tools
- Fuses
- Power Distribution
- Ground Distribution
- Ignition System
- Gauge Assembly
- Fuel Gauge
- Low Fuel Warning System
- Wiring Diagrams

- SUPPLEMENT MANUAL CRX ED9 (1990)