Harley Davidson Touring Models (2011) - Electrical Diagnostic Manual - Wiring Diagrams

HARLEY DAVIDSON Touring MODELS (2011) - ELECTRICAL DIAGNOSTIC MANUAL - WIRING DIAGRAMS

- English Electrical Diagnostic Manual and Wiring Diagrams, to motorcycles Harley Davidson Touring Models (2011).



MODELS COVERED:

- Harley-Davidson Touring FLHR Road King
- Harley-Davidson Touring FLHRC Road King Classic
- Harley-Davidson Touring FLHR Road King Shrine
- Harley-Davidson Touring FLTRX Road Glide Custom
- Harley-Davidson Touring FLTRU Road Glide Ultra
- Harley-Davidson Touring FLHX Street Glide
- Harley-Davidson Touring FLHTK Electra Glide Ultra Limited
- Harley-Davidson Touring FLHTC Electra Glide Classic
- Harley-Davidson Touring FLHTCU Ultra Classic ElectraGiide
- Harley-Davidson Touring FLHTCU Ultra Classic Electra Glide Shrine


CONTENTS:

FOREWORD
TABLE OF CONTENTS
1. GENERAL INFORMATION
1.1 Specifications And Component Locations
- Specifications
- Component Locations
1.2 Diagnostic Tools
- How To Use Diagnostic Tools
1.3 Diagnostics And Troubleshooting
- Voltage Drop
- Wiggle Test
- Relay Diagnostics
- Job/Time Codes Values
2. INITIAL DIAGNOSTICS AND SERIAL DATA
2.1 Initial Diagnostics
- Description and Operation
- Retrieving Trouble Codes
- Odometer Self-Diagnostics
- Diagnostics
- Code Types
- Multiple Trouble Codes
- Clearing DTCs
- Security Lamp
- Check Engine Lamp
- Symptoms
- Initial Diagnostics
2.2 Serial Data Communication
- Description and Operation
- Components
- Communication DTCs and "Bus Er"
2.3 Dtc U1016, U1040, U1064, U1097, U1255
- Description and Operation
- DTC U1016
- DTC U1040, U1255
- DTC U1064, U1255
- DTC U1097, U1255
2.4 Dtc U1300, U1301 Or Bus Er
- Description and Operation
- DTC U1300
- DTC U1301
3. STARTING AND CHARGING
3.1 Battery Testing
- General
- Voltmeter Test
- Conductance Test
- Load Test
3.2 Starting System
- Description and Operation
- Components
- Starter Troubleshooting
- Starter Testing
- Nothing Clicks
- Start Relay Clicks
- Starter Solenoid Clicks
- Starter Spins But Does Not Engage
- Starter Stalls or Spins Too Slowly
3.3 Testing Starter On Motorcycle
- Starter Current Draw Test
3.4 Testing Starter On Bench
- Free Running Current Draw Test
- Starter Solenoid
- Solenoid Pull-In Test
- Solenoid Hold-In Test
- Solenoid Return Test
3.5 Charging System
- Description and Operation
- Troubleshooting
- Low or No Charging
- Overcharging
- Low Battery After Extended IGN OFF
- Battery Runs Down During Use
- Battery Charging Tests
3.6 Dtc B0563, P0562, P0563
- Description and Operation
- Diagnostics
- DTC P0562
- DTC B0563, P0563
3.7 Dtc B1006, B1007
- Description and Operation
- DTC B1006, B1007
4. INSTRUMENTS
4.1 Instruments
- Description and Operation
- Speedometer Theory of Operation
- Tachometer Theory of Operation
- Instrument Diagnostics
4.2 Dtc B1004, B1005
- Description and Operation
- DTC B1004
- DTC B1005
4.3 Dtc B1008
- Description and Operation
- DTC B1008
4.4 No Instrument Power
- Description and Operation
- Speedometer Inoperative
4.5 Indicator Lamps
- Description and Operation
- Oil Pressure Lamp Always On
- Oil Pressure Lamp Inoperative
- Neutral Lamp Always On
- Neutral Lamp Inoperative
- High Beam Indicator Lamp Inoperative
- Turn Signal Indicator Inoperative
4.6 Gauges
- Theory of Operation
- Fuel Gauge and Sender Test
- Oil Pressure Gauge and Indicator Light
- Ambient Air Temperature Gauge
- Voltmeter Gauge
5. ACCESSORIES, HORN, LIGHTING AND SECURITY
5.1 Accessories
- Description and Operation
- Components
- Rear Auxiliary Power Outlet Inoperative
- Cigar Lighter Inoperative
5.2 Heated Hand Grips
- Description and Operation
- Heated Handgrips Inoperative
5.3 Cruise Control
- Description and Operation
- System Operation
- Troubleshooting
- Cruise Inoperative Diagnostics
- Cruise Control Inoperative Conditions
5.4 Dtc P0577
- Cruise Control
- DTC P0577
5.5 Horn
- Description and Operation
- Components
- Symptoms
- Horn Always On
- Horn Inoperative
5.6 Turn Signals
- Description and Operation
- Will Not Cancel Upon Turn Completion, No DTCs
- Flash at Double Normal Rate, All Bulbs Work, No DTCs
- Both Turn Signal Lamps on One Side Inoperative, No DTCs
- One Turn Signal Lamp Inoperative, No DTCs
5.7 Headlamps
- Description and Operation
- Headlamp Inoperative, No DTCs
- Auxiliary Lamps Inoperative
5.8 Stop Lamps
- Description and Operation
- Stop Lamp Inoperative
5.9 Running Lamps
- Description and Operation
- Position Lamp Inoperative: HDI
- Running Lamps Inoperative
5.10 Dtc B1121, B1122, B1123, B1124, B1125, B1126
- Description and Operation
- DTC B1121: HFSM
- DTC B1121: TSM/TSSM
- DTC B1122: HFSM
- DTC B1122: TSM/TSSM
- DTC B1123
- DTC B1124
- DTC B1125
- DTC B1126
5.11 Dtc B1135, B1136, B1141, B1142
- Diagnostics
- DTC B1141
5.12 Security System
- Security Lamp
- Security Immobilization
- TSSM/HFSM Features
- Warnings
- Arming: HFSM
- Arming: TSSM
- Disarming: HFSM
- Disarming: TSSM
- Alarm
- Alarm Sensitivity: TSSM
5.13 Key Fob
- HFSM Fob
- TSSM Fob
- Fob Assignment: HFSM
- Fob Assignment: TSSM
5.14 Siren
- Description and Operation
- Siren Chirp Mode Confirmation: HFSM
5.15 Service And Emergency Functions And Configurations
- General
- Actuation: HFSM
- Configuring a TSSM
- Selecting a PIN
- Initial Pin Entry: HFSM
- Initial Pin Entry: TSSM
- Changing the Pin
- Transport Mode
- Service Mode
- Four-Way Flashing
- Storage Mode: TSSM
- Power Disruption and Configuring: HFSM
- Power Disruption and Configuring: TSSM
5.16 Fails To Disarm
- Description and Operation
- Fails to Disarm: TSSM
- Fails to Disarm: HFSM
5.17 Dtc B1131, B1132
- Description and Operation
- DTC B1131
- DTC B1132
5.18 Dtc B1134
- Description and Operation
- DTC B1134
5.19 Dtc B1143, B1144, B1145
- Description and Operation
- DTC B1143
- DTC B1144
- DTC B1145
5.20 Dtc B1154, B1155
- Description and Operation
- DTC B1154
- DTC B1155
6. ENGINE MANAGEMENT
6.1 Efi System
- General
6.2 Electronic Control Module
- General
6.3 Sensors And Drivers
- Description and Operation
- Sensors
- Drivers
6.4 Dtc P0107, P0108, P0112, P0113
- Description and Operation
- Diagnostics
- DTC P0107
- DTC P0108
- DTC P0112
- DTC P0113
6.5 Dtc P0117, P0118
- Description and Operation
- DTC P0117
- DTC P0118
6.6 Dtc P0120, P0122, P0123, P0220, P0222, P0223
- Description and Operation
- DTC P0120
- DTC P0122
- DTC P0123
- DTC P0220
- DTC P0222
- DTC P0223
6.7 Dtc P0031, P0032, P0131, P0132, P0134, P0151, P0152, P0154
- Description and Operation
- DTC P0031
- DTC P0032
- DTC P0131
- DTC P0132
- DTC P0134
- DTC P0151
- DTC P0152
- DTC P0154
6.8 Dtc P0261, P0262, P0263, P0264
- Description and Operation
- DTC P0261
- DTC P0262
- DTC P0263
- DTC P0264
6.9 Dtc P0373, P0374
- Description and Operation
- DTC P0373
- DTC P0374
6.10 Dtc P0444, P0445
- Description and Operation
- DTC P0444
- DTC P0445
6.11 Dtc P0501, P0502
- Description and Operation
- DTC P0501
- DTC P0502
6.12 Dtc P0505
- Loss of Idle Speed Control
- DTC P0505
6.13 Dtc P0572
- Description and Operation
- DTC P0572
6.14 Dtc P0603, P0605
- Description and Operation
6.15 Dtc P0641, P0651
- Description and Operation
- DTC P0641
- DTC P0651
6.16 Dtc P1001, P1002, P1003, P1004
- Description and Operation
- DTC P1001
- DTC P1002
- DTC P1003
- DTC P1004
6.17 Dtc P1009, P1010
- Description and Operation
- DTC P1009, P1010
6.18 Dtc P1270
- Description and Operation
- DTC P1270
6.19 Dtc P1351, P1352, P1354, P1355
- Description and Operation
- DTC P1351
- DTC P1352
- DTC P1354
- DTC P1355
6.20 Dtc P1353, P1356, P1357, P1358
- Description and Operation
- DTC P1353, P1356
- DTC P1357, P1358
6.21 Dtc P1475, P1477, P1478
- Description and Operation
- DTC P1475
- DTC P1477
- DTC P1478
6.22 Dtc P1501, P1502
- Description and Operation
- DTC P1501
- DTC P1502
- Side Stand Displayed on Odometer
6.23 Dtc P1510, P1511, P1512
- Description and Operation
- DTC P1510, P1511, P1512
6.24 Dtc P1514
- Description and Operation
- DTC P1514
6.25 Dtc P1600
- Description and Operation
- DTC P1600
6.26 Dtc P1655, P1656
- Description and Operation
- DTC P1655
- DTC P1656
6.27 Dtc P2100, P2101, P2102, P2103
- Description and Operation
- DTC P2100
- DTC P2101
- DTC P2102
- DTC P2103
6.28 Dtc P2105, P2107
- Description and Operation
- DTC P2105
- DTC P2107
6.29 Dtc P2119
- Description and Operation
- DTC P2119
6.30 Dtc P2122, P2123, P2127, P2128
- Description and Operation
- DTC P2122
- DTC P2123
- DTC P2127
- DTC P2128
6.31 Dtc P2135, P2138
- Description and Operation
- DTC P2135
- DTC P2138
6.32 Dtc P2176
- Description and Operation
- DTC P2176
6.33 Engine Cranks, But Will Not Start
- Description and Operation
- Engine Cranks But Will Not Start
6.34 No Ecm Power
- Description and Operation
- No ECM Power
6.35 Starts, Then Stalls
- Description and Operation
- Starts, Then Stalls
6.36 Fuel System Electrical Test
- Description and Operation
- Fuel System Electrical Test
6.37 Misfire At Idle Or Under Load
- Description and Operation
- In-line Spark Tester
- Misfire At Idle or Under Load
7. ABS
7.1 Anti-Lock Brake System (Abs) General Information
- Description and Operation
7.2 Dtc C1017, C1018
- Description and Operation
- DTC C1017
- DTC C1018
7.3 Dtc C1021, C1023
- Description and Operation
- DTC C1021, C1023
7.4 Dtc C1025, C1027, C1206, C1208
- Description and Operation
- DTC C1025 (Front), C1027 (Rear), C1206, C1208
7.5 Dtc C1032, C1034
- Description and Operation
- DTC C1032
- DTC C1034
7.6 Dtc C1042, C1043
- Description and Operation
- DTC C1042
- DTC C1043
7.7 Dtc C1094
- Description and Operation
- DTC C1094
7.8 Dtc C1095
- Description and Operation
- DTC C1095
7.9 Dtc C1151
- Description and Operation
- DTC C1151
7.10 Dtc C1153
- Description and Operation
- DTC C1153
7.11 Dtc C1158
- Description and Operation
- DTC C1158
7.12 Dtc C1212
- Description and Operation
- DTC C1212
7.13 Dtc C1214
- Description and Operation
- DTC C1214
7.14 Dtc C1216
- Description and Operation
- DTC C1216
7.15 Dtc C1014, C1055-C1066, C1118, C1121
- Description and Operation
- DTC C1014, C1055-C1066, C1118, C1121
7.16 Abs Indicator Always On Or Inoperative
- Description and Operation
- ABS Indicator Always On or Inoperative
8. AUDIO SYSTEM
8.1 Radio Diagnostics
- Description and Operation
- Diagnostics
8.2 Dtc B2006-B2015, Radio Switch Diagnostics
- Description and Operation
- Diagnostics
- Radio Switch Diagnostics
8.3 Dtc B2016-B2027, Radio Speaker Diagnostics
- Description and Operation
- B2016 Front Speakers Shorted: Without Amplifier
- B2016 Front Speakers Shorted: With Amplifier
- B2017 Front Speakers Open: Without Amplifier
- B2017 Front Speakers Open: With Amplifier
- B2018 Front Speakers Shorted to Ground: Without Amplifier
- B2018 Front Speakers Shorted to Ground: With Amplifier
- B2019 Front Speakers Shorted to Battery: Without Amplifier
- B2019 Front Speakers Shorted to Battery: With Amplifier
- B2020 Rear Speakers Shorted: Without Amplifier
- B2020 Rear Speakers Shorted: With Amplifier
- B2021 Rear Speakers Open: Without Amplifier
- B2021 Rear Speakers Open: With Amplifier
- B2022 Rear Speakers Shorted to Ground: Without Amplifier
- B2022 Rear Speakers Shorted to Ground: With Amplifier
- B2023 Rear Speakers Shorted to Battery: Without Amplifier
- B2023 Rear Speakers Shorted to Battery: With Amplifier
8.4 Serial Data Bus Diagnostics
- Description and Operation
- DTC U1016 J1850 Loss of Communication with ECM
- DTC U1302 Infotainment Bus Off Error
- DTC U1306 Infotainment Bus Lost Communication with Hands-Free Phone Module
- DTC U1307 Infotainment Bus Lost Communication with CB Module
- DTC U1308 Infotainment Bus Lost Communication with Future Accessory Module (4-Pin)
- DTC U1310 Infotainment Bus Lost Communication with iPod
- DTC U1312 Infotainment Bus Lost Communication with Future Accessory Module (12-Pin)
- DTC U1313 Infotainment Bus Lost Communication with XM Module
- DTC U1314 Infotainment Bus Lost Communications with Navigation Module
- DTC U1317 Infotainment Bus Lost Communication with High Output Amplifier
8.5 Advanced Audio System Symptoms
- General
- Factory Defaults
- Diagnostics
- Symptom 1: Radio Inoperative
- Symptom 2: Poor or No Reception
- Symptom 3: Static Present with Engine Running
- Symptom 4: CB Transmitter Inoperative
- Symptom 5: CB Receiver Inoperative
- Symptom 6: Intercom Inoperative
- Symptom 7: Handheld Microphone/PTT Inoperative
- Symptom 8: Fairing Mounted Speaker Switch Malfunction
- Symptom 9: Headset Speakers Inoperative
- Symptom 10: No or Low Audio from Microphones
- Symptom 11: No or Low Audio with High Output Amplifier
- Symptom 12: No or Low Audio from XM or XM Inoperative
- Symptom 13: No or Intermittent Reception on XM Module
- Symptom 14: Navigation Inoperative
- Symptom 15: AVC Inoperative
- Symptom 16: Handlebar, Passenger or Sidecar Switches Inoperative
- Symptom 17: CD Skipping
- Symptom 18: Hands-Free Phone Module Initial Diagnostics
A. APPENDIX A CONNECTOR REPAIR
A.1 Autofuse Unsealed Electrical Connectors
- Autofuse Unsealed Connector Repair
A.2 Delphi 100w Micro-Pack Sealed Connector
- Delphi 100W Micro-Pack Sealed Connector Repair
A.3 Delphi 150 Metri-Pack Sealed Connectors
- Delphi 150 Metri-Pack Sealed Connector Repair
A.4 Delphi 280 Metri-Pack Unsealed Connectors
- Fuse Block Repair
A.5 Delphi 480 Metri-Pack Unsealed Connectors
- Delphi 480 Metri-Pack Unsealed Connector Repair
A.6 Delphi 630 Metri-Pack Unsealed Connectors
- Delphi 630 Metri-Pack Unsealed Connector Repair
A.7 Delphi 800 Metri-Pack Sealed Main Fuse Housing
- Delphi 800 Metri-Pack Sealed Main Fuse Housing Repair
A.8 Delphi Metri-Pack Terminal Repair
- Metri-Pack Terminal Crimps
A.9 Delphi Micro 64 Sealed Connectors
- Delphi Micro 64 Sealed Connector Repair
A.10 Delphi Gt 150 Sealed Connectors
- Delphi GT 150 Sealed Connector Repair
A.11 Delphi Gt 280 Sealed 73-Terminal Ecm Connector
- Delphi GT 280 Sealed 73-Terminal ECM Connector
A.12 Deutsch Dt Sealed Connectors
- Deutsch DT Sealed Connector Repair
A.13 Deutsch Dt Sealed Terminal Repair
- Deutsch DT Sealed Terminal Crimps
A.14 Deutsch Dtm Sealed Mini Terminal Repair
- Deutsch DTM Sealed Mini Terminal Crimps
A.15 Deutsch Dtm Sealed Solid Barrel Mini Terminal Repair
- Deutsch DTM Sealed Solid Barrel Terminal Crimps
A.16 Jae Mx19 Sealed Connectors
- JAE MX19 Sealed Connectors
A.17 Molex Cmc Sealed Connectors
- Molex CMC Sealed Connectors
A.18 Molex Mx 150 Sealed Connectors
- Molex MX 150 Sealed Connector Repair
- Crimp Terminal to Lead
A.19 Tyco 070 Multilock Unsealed Connector
- Tyco 070 Multilock Unsealed Connector Repair
A.20 Sealed Splice Connectors
- Sealed Splice Connector Repair
B. APPENDIX B WIRING
B.1 Connectors
- Connector Locations
B.2 Wiring Diagrams
- Wiring Diagram Information
- 2011 Touring Wiring Diagrams
C. APPENDIX C CONVERSIONS
C.1 Metric Conversion
- Conversion Table
C.2 Fluid Conversions
- United States System
- Metric System
- British Imperial System
C.3 Torque Conversions
- United States System
- Metric System
D. APPENDIX D GLOSSARY
D.1 Glossary
- Acronyms and Abbreviations
TOOLS
TORQUE VALUES
INDEX