Harley Davidson Touring Models (2009) - Workshop Manual / Repair Manual - Wiring Schematics

HARLEY DAVIDSON TOURING MODELS (2009) - WORKSHOP, SERVICE, REPAIR MANUAL - WIRING SCHEMATICS

- English Workshop Manual and Wiring Schematics, to motorcycles Harley Davidson Touring Models (2009).


MODELS COVERED

- Harley-Davidson Touring FLHR Road King
- Harley-Davidson Touring FLHTCU Ultra Classic Electra Glide with sidecar
- Harley-Davidson Touring FLTR Road Glide
- Harley-Davidson Touring FLHTC Electra Glide Classic
- Harley-Davidson Touring FLHR Road King Shrine
- Harley-Davidson Touring FLHTCU Ultra Classic Electra Glide
- Harley-Davidson Touring FLHTCU Ultra Classic Electra Glide Shrine
- Harley-Davidson Touring FLHT Electra Glide
- Harley-Davidson Touring FLHX Street Glide
- Harley-Davidson Touring FLHRC Road King Classic



INDEX:

Foreword
Table Of Contents
1. Maintenance
- 1.1 Fastener Torque Values
- 1.2 General
- 1.3 Maintenance Schedule
- 1.4 Fuel And Oil
- 1.5 Bulb Requirements
- 1.6 Engine Oil And Filter
- 1.7 Primary Chain
- 1.8 Transmission Lubricant
- 1.9 Air Cleaner And Exhaust System
- 1.10 Tires And Wheels
- 1.11 Clutch
- 1.12 Rear Belt And Sprockets
- 1.13 Rear Belt Deflection
- 1.14 Brakes
- 1.15 Brake Pads And Discs
- 1.16 Bleeding Brakes
- 1.17 Battery Maintenance
- 1.18 Suspension Adjustments
- 1.19 Front Fork Oil
- 1.20 Spark Plugs
- 1.21 Steering Head Bearings
- 1.22 Cable And Chassis Lubrication
- 1.23 Headlamp Alignment
- 1.24 Engine Mounts
- 1.25 Storage
- 1.26 Troubleshooting
- 1.27 Critical Fasteners
2. Chassis
- 2.1 Fastener Torque Values
- 2.2 Specifications
- 2.3 Vehicle Identification Number (V.I.N.)
- 2.4 Front Wheel
- 2.5 Rear Wheel
- 2.6 Rear Wheel Compensator
- 2.7 Checking Rim Runout
- 2.8 Wheel Lacing: 16 Inch Front Rim
- 2.9 Wheel Lacing: 16 Inch Rear Rim
- 2.10 Wheel Lacing: 17 Inch Rim
- 2.11 Sealed Wheel Bearings
- 2.12 Truing Laced Wheels
- 2.13 Checking Cast Wheel Runout
- 2.14 Front Brake Master Cylinder
- 2.15 Front Brake Caliper
- 2.16 Rear Brake Master Cylinder
- 2.17 Rear Brake Caliper
- 2.18 Tires
- 2.19 Front Fork
- 2.20 Air Baffle: Fltr
- 2.21 Steering Head Bearings
- 2.22 Rear Air Suspension
- 2.23 Rear Shock Absorbers
- 2.24 Rear Fork
- 2.25 Clutch Cable
- 2.26 Handlebars
- 2.27 Mirrors
- 2.28 Seat
- 2.29 Saddlebags
- 2.30 Saddlebag Service
- 2.31 Tour-Pak
- 2.32 Tour-Pak Service
- 2.33 Tour-Pak Lights
- 2.34 Tour-Pak Backrest
- 2.35 Tour-Pak Speaker Box: Flhtcu
- 2.36 Lower Fairing And Engine Guard
- 2.37 Upper Fairing And Windshield: Flhx, Flht/C/U
- 2.38 Fairing Cap: Flhx, Flht/C/U
- 2.39 Inner Fairing: Flhx, Flht/C/U
- 2.40 Air Deflectors
- 2.41 Upper Fairing And Windshield: Fltr
- 2.42 Instrument Bezel: Fltr
- 2.43 Instrument Nacelle: Fltr
- 2.44 Inner Fairing: Fltr
- 2.45 Glove Box Door And Hinge: Fltr
- 2.46 Windshield: Flhr/C
- 2.47 Headlamp Nacelle: Flhr/C
- 2.48 Front Fender
- 2.49 Rear Fender
- 2.50 Rear Fascia: Flhx
- 2.51 Rear Frame
- 2.52 Footboards And Footrests
- 2.53 Jiffy Stand
- 2.54 Front Engine Mount
3. Engine
- 3.1 Fastener Torque Values
- 3.2 Specifications
- 3.3 Service Wear Limits
- 3.4 Engine Oil Flow
- 3.5 Oil Pump Operation
- 3.6 Breather Operation
- 3.7 Oil Pressure
- 3.8 Troubleshooting
- 3.9 How To Use This Section
- 3.10 Top End Service
- 3.11 Bottom End Service
- 3.12 Stripping Motorcycle For Service
- 3.13 Assembling Motorcycle After Service
- 3.14 Removing Engine From Chassis
- 3.15 Installing Engine In Chassis
- 3.16 Top End Overhaul: Disassembly
- 3.17 Top End Overhaul: Assembly
- 3.18 Bottom End Overhaul: Disassembly
- 3.19 Bottom End Overhaul: Assembly
- 3.20 Breather Assembly
- 3.21 Rocker Arm Support Plate
- 3.22 Push Rods, Lifters And Covers
- 3.23 Cylinder Head
- 3.24 Cylinder
- 3.25 Piston
- 3.26 Cam Support Plate And Cover
- 3.27 Oil Pump
- 3.28 Crankcase
- 3.29 Flywheel And Connecting Rods
- 3.30 Oil Pan
4. Fuel System
- 4.1 Fastener Torque Values
- 4.2 Specifications: Fuel System
- 4.3 Electronic Fuel Injection (Efi)
- 4.4 Air Cleaner Assembly
- 4.5 Fuel Tank
- 4.6 Fuel Tank Top Plate
- 4.7 Fuel Filter
- 4.8 Fuel Pressure Regulator
- 4.9 Fuel Level Sender
- 4.10 Twist Grip Sensor
- 4.11 Throttle Control Actuator (Tca)
- 4.12 Engine Temperature Sensor (Et)
- 4.13 Induction Module
- 4.14 Temperature Manifold Absolute Pressure Sensor (Tmap)
- 4.15 Oxygen Sensors (O2)
- 4.16 Fuel Injectors
- 4.17 Fuel Pump
- 4.18 Fuel Pressure Test
- 4.19 Exhaust System
- 4.20 Active Exhaust (Hdi)
- 4.21 Intake Leak Test
- 4.22 Evaporative Emissions Control (Ca Models)
5. Drive
- 5.1 Fastener Torque Values
- 5.2 Specifications: Drive
- 5.3 Primary Chaincase Cover
- 5.4 Drive Components
- 5.5 Primary Chaincase Housing
- 5.6 Clutch
- 5.7 Transmission Sprocket
- 5.8 Drive Belt
6. Transmission
- 6.1 Fastener Torque Values
- 6.2 Specifications: Transmission
- 6.3 Transmission
- 6.4 Shifter Linkage
- 6.5 Clutch Release Cover
- 6.6 Transmission Assembly
- 6.7 Main Drive Gear And Bearing
- 6.8 Transmission Case
7. Electrical
- 7.1 Fastener Torque Values
- 7.2 Specifications: Electrical
- 7.3 Voltage Regulator
- 7.4 Electronic Control Module (Ecm)
- 7.5 Ignition Coil
- 7.6 System Fuses And Relays
- 7.7 Electrical Caddies
- 7.8 Security Siren
- 7.9 Starter
- 7.10 Starter Solenoid
- 7.11 Headlamp: All Except Fltr
- 7.12 Headlamp: Fltr
- 7.13 Auxiliary Lamps And Brackets
- 7.14 Tail Lamp
- 7.15 Fender Tip Lamps
- 7.16 Turn Signal Lamps
- 7.17 Tsm/Hfsm
- 7.18 Ignition/Light Key Switch And Fork Lock
- 7.19 Fairing Cap Switches: Flhtc/U
- 7.20 Instrument Nacelle Switches: Fltr
- 7.21 Crankshaft Position Sensor (Ckp)
- 7.22 Alternator
- 7.23 Vehicle Speed Sensor (Vss)
- 7.24 Neutral Switch
- 7.25 Oil Pressure Switch And Sender
- 7.26 Stoplight Switches
- 7.27 Horn
- 7.28 Cigarette Lighter: Flhx, Flht/C/U, Fltr
- 7.29 Gauges And Instruments: Flhx, Flht/C/U, Fltr
- 7.30 Indicator Lamps: Flhx, Flht/C/U, Fltr
- 7.31 Gauges And Instruments: Flhr/C
- 7.32 Indicator Lamps: Flhr/C
- 7.33 Advanced Audio System
- 7.34 Wire Trough
- 7.35 Main Wiring Harness
- 7.36 Interconnect Harness
- 7.37 Radio Antenna Cable
- 7.38 Audio Harness: Flhtcu
- 7.39 Cb Antenna Cable: Flhtcu
- 7.40 Handlebar Switch Assemblies
A. Appendix A Connector Repair
- A.1 Amp Multilock Connectors
- A.2 Autofuse Electrical Connectors
- A.3 Delphi Connectors
- A.4 Delphi Main Fuse Housing
- A.5 Deutsch Electrical Connectors
- A.6 Deutsch Standard Terminal Repair
- A.7 Deutsch Solid Barrel Mini Terminal Repair
- A.8 Deutsch Mini Terminal Repair
- A.9 Molex Connectors
- A.10 Packard 150 Metri-Pack Connectors
- A.11 Packard 280 Metri-Pack Relay And Fuse Block Connectors
- A.12 Packard 480 Metri-Pack Connectors
- A.13 Packard 630 Metri-Pack Connectors
- A.14 Packard Metri-Pack Terminals
- A.15 Ecm Connector
- A.16 Packard Micro-64 Connectors
- A.17 Sealed Splice Connectors
B. Appendix B Wiring
- B.1 Connectors
- B.2 Wiring Schematics
C. Appendix C Abs
- C.1 Abs Module
- C.2 Wheel Speed Sensors
- C.3 Abs Brake Lines
D. Appendix D Conversions
- D.1 Metric Conversion
- D.2 Fluid Conversions
- D.3 Torque Conversions
E. Appendix E Glossary
- E.1 Glossary
Tools
Torque Values
Index