Harley Davidson FLT Models (2007) - Service Manual / Repair Manual - Wiring Diagrams

HARLEY DAVIDSON FLT MODELS (2007) - WORKSHOP, SERVICE, REPAIR MANUAL - WIRING DIAGRAMS

- English Service Manual and Wiring Diagrams, to motorcycles Harley Davidson FLT Models (2007).


MODELS COVERED

- Harley-Davidson Touring FLHR Model
- Harley-Davidson Touring FLHTCU Model
- Harley-Davidson Touring FLHTC Model
- Harley-Davidson Touring FLHTCU W/SC Model
- Harley-Davidson Touring FLHTCU Shrine Model
- Harley-Davidson Touring FLHRC Model
- Harley-Davidson Touring FLTR Model
- Harley-Davidson Touring FLHT Model
- Harley-Davidson Touring FLHR Shrine Model
- Harley-Davidson Touring FLHRS Model
- Harley-Davidson Touring FLHX Model



CONTENTS:

SERVICE MANUAL

Maintenance 1
- General 1.1
- Maintenance Schedule 1.2
- Engine Oil/Filter 1.3
- Air Cleaner 1.4
- Tires 1.5
- Wheel Spokes 1.6
- Primary Chain Lubricant 1.7
- Clutch Adjustment 1.8
- Transmission Lubricant 1.9
- Drive Belt 1.10
- Throttle Cables 1.11
- Fuel System 1.12
- Brakes 1.13
- Spark Plugs 1.14
- Front Fork Oil 1.15
- Steering Head Bearings 1.16
- Critical Fasteners 1.17
- Battery 1.18
- Troubleshooting 1.19
Chassis 2
- Specifications 2.1
- Vehicle Identification Number (V.I.N.) 2.2
- Front Wheel 2.3
- Rear Wheel 2.4
- Checking Rim Runout 2.5
- Wheel Lacing–16 Inch Rim 2.6
- Truing Laced Wheel 2.7
- Tires And Tubes 2.8
- Vehicle Alignment 2.9
- Front Brake Master Cylinder 2.10
- Rear Brake Master Cylinder 2.11
- Front Brake Caliper 2.12
- Rear Brake Caliper 2.13
- Bleeding Hydraulic Brakes 2.14
- Front Forks 2.15
- Lower Fork Bracket Cover/Air Dam 2.16
- Steering Head Bearings 2.17
- Rear Air Suspension 2.18
- Rear Shock Absorbers 2.19
- Rear Swingarm 2.20
- Throttle Cables (Non-Cruise) 2.21
- Clutch Cable 2.22
- Handlebars 2.23
- Mirrors 2.24
- Seat 2.25
- Saddlebag 2.26
- Tour-Pak 2.27
- Tour-Pak Lights/Backrest/Speaker Box 2.28
- Lower Fairing/Engine Guard 2.29
- Upper Fairing/Windshield (Flhx, Flht/C/U) 2.30
- Upper Fairing/Windshield (Fltr) 2.31
- Windshield/Headlamp Nacelle (Flhr/C/S) 2.32
- Front Fender 2.33
- Rear Fender 2.34
- Rear Facia (Flhx) 2.35
- Jiffy Stand 2.36
- Footboards/Footrests 2.37
- Exhaust System 2.38
- Active Exhaust/Intake (Hdi) 2.39
Engine 3
- Specifications 3.1
- Service Wear Limits 3.2
- General Information 3.3
- How To Use This Section 3.4
- Stripping Motorcycle For Service 3.5
- Assembling Motorcycle After Stripping 3.6
- Removing Engine From Chassis 3.7
- Installing Engine In Chassis 3.8
- Top End Overhaul 3.9
- Bottom End Overhaul 3.10
- Breather Assembly 3.11
- Rocker Arm Assembly 3.12
- Push Rods/Lifters/Covers 3.13
- Cylinder Head 3.14
- Cylinder 3.15
- Piston 3.16
- Cam Support Plate 3.17
- Oil Pump 3.18
- Crankcase 3.19
- Flywheel/Connecting Rod Assembly 3.20
Fuel System 4
- Specifications 4.1
- Fuel Tank 4.2
- Induction Module 4.3
- Air Cleaner 4.4
- Evaporative Emissions Control System 4.5
Electric Starter 5
- Specifications 5.1
- Starter System 5.2
- Starter Relay 5.3
- Starter 5.4
Drive 6
- Specifications 6.1
- Clutch 6.2
- Secondary Drive Belt And Sprockets 6.3
- Primary Chain Tensioner 6.4
- Primary Chaincase 6.5
Transmission 7
- Specifications 7.1
- Transmission Power Flow 7.2
- Shift Linkage 7.3
- Clutch Release Cover 7.4
- Mainshaft/Countershaft 7.5
- Main Drive Gear/Bearing 7.6
- Transmission Case 7.7
Electrical 8
- Specifications 8.1
- Bulb Chart 8.2
- System Fuses 8.3
- Electrical Bracket 8.4
- Sensors 8.5
- Ignition Coil 8.6
- Spark Plugs/Spark Plug Cables 8.7
- Rotor/Stator 8.8
- Voltage Regulator 8.9
- Battery 8.10
- Headlamp (Flhr/C/S, Flhx, Flht/C/U) 8.11
- Headlamp (Fltr) 8.12
- Auxiliary Lamps 8.13
- Tail Lamp Assembly 8.14
- Fender Tip Lamps 8.15
- Turn Signal Lamps 8.16
- License Plate Lamps/Bracket (Flhx) 8.17
- Tsm/Hfsm 8.18
- Ignition/Light Key Switch And Fork Lock 8.19
- Fairing Cap Switches (Flhtc/U) 8.20
- Instrument Nacelle Switches (Fltr) 8.21
- Handlebar Switches 8.22
- Stoplight Switches 8.23
- Neutral Switch 8.24
- Oil Pressure Switch/Sender 8.25
- Horn 8.26
- Cigarette Lighter (Flhx, Flht/C/U, Fltr) 8.27
- Gauges/Instruments (Flhx, Flht/C/U, Fltr) 8.28
- Gauges/Instruments (Flhr/C/S) 8.29
- Cruise Control (Flhrc, Flhtcu, Fltr) 8.30
- Advanced Audio System (Flhx, Flhtc/U, Fltr) 8.31
- Wire Trough 8.32
- Main Harness 8.33
- Interconnect Harness 8.34
- Radio Antenna Cable 8.35
- Audio Harness (Flhtcu) 8.36
- Cb Antenna Cable (Flhtcu) 8.37
Appendices
- Tools A.1
- Deutsch Electrical Connectors B.1
- Multilock Electrical Connectors B.2
- Delphi Electrical Connectors B.3
- Packard Electrical Connectors B.4
- Autofuse Electrical Connector B.5
- Sealed Butt Splice Connectors B.6
- Molex Electrical Connectors B.7
- Electrical Connector Locations B.8
- Wiring Diagrams B.9
- Metric Conversions C.1
- Fluid Conversions C.2
- Acronyms And Abbreviations D.1


ELECTRICAL DIAGNOSIS MANUAL

Starting And Charging 1
- Starter Troubleshooting 1.1
- Starting System Diagnosis 1.2
- Starter Activation Circuits 1.3
- Diagnostics/Troubleshooting 1.4
- Starter System Testing 1.5
- Testing Assembled Starter 1.6
- Charging System 1.7
- Battery Testing 1.8
Instruments 2
- Checking For Diagnostic Trouble Codes 2.1
- Initial Diagnostic Check: Speedometer 2.2
- Speedometer Self Diagnostics 2.3
- Speedometer/Tachometer 2.4
- Breakout Box: Speedometer 2.5
- Fuel Gauge 2.6
- Oil, Air And Voltmeter Gauges 2.7
- Indicator Lights: Flhx, Flht/C/U, Fltr 2.8
- Indicator Lights: Flhr/C/S 2.9
- Dtc B1004, B1005 2.10
- Dtc B1006, B1007 2.11
- Dtc B1008 2.12
- Dtc U1016 2.13
- Dtc U1064, U1255 2.14
- Dtc U1300, U1301 Or “Bus Er” 2.15
Tsm/Tssm/Hfsm 3
- Turn Signal Overview 3.1
- Harley-Davidson Smart Security System 3.2
- H-Dsss Actuation 3.3
- Personal Identification Number (Pin) 3.4
- Arming/Disarming Security System 3.5
- Warnings And Alarm 3.6
- Service/Emergency Functions 3.7
- Troubleshooting 3.8
- Checking For Dtcs 3.9
- Initial Diagnostic Check 3.10
- Speedometer Self Diagnostics 3.11
- Breakout Box 3.12
- Fails To Disarm (Hfsm Only) 3.13
- Dtc B0563 3.14
- Tsm/Hfsm: Turn Signal Errors And Dtcs 3.15
- Dtc B1131, B1132 (Hfsm Only) 3.16
- Dtc B1134 3.17
- Dtc B1135 3.18
- Dtc B1136, B1142 (Hfsm Only) 3.19
- Dtc B1141 (Hfsm Only) 3.20
- Dtc B1143, B1144, B1145 (Hfsm Only) 3.21
- Dtc B1151, B1152, B1153 3.22
- Dtc B1154, B1155 3.23
- Dtc U1016, U1255 3.24
- Dtc U1300, U1301 Or “Bus Er” 3.25
- Hfsm: Password Learn 3.26
- Hfsm: Maintenance 3.27
Engine Management 4
- Specifications 4.1
- Efi System 4.2
- Efi Diagnostic Introduction 4.3
- Checking For Diagnostic Trouble Codes: Efi 4.4
- Initial Diagnostic Check: Efi 4.5
- Speedometer Self Diagnostics 4.6
- Breakout Box: Efi 4.7
- Wiggle Test 4.8
- Intake Leak Test 4.9
- Engine Cranks, But Will Not Start 4.10
- No Ecm Power 4.11
- Starts, Then Stalls 4.12
- Fuel System Electrical Test 4.13
- System Relay Check 4.14
- Fuel Pressure Test 4.15
- Idle Air Control, Dtc P0505 4.16
- Misfire At Idle Or Under Load 4.17
- Combustion Absent/Intermittent 4.18
- Dtc P0107, P0108 4.19
- Dtc P0112, P0113 4.20
- Dtc P0117, P0118 4.21
- Dtc P0122, P0123 4.22
- Dtc P0131, P0132, P0134, P0151, P0152, P0154 4.23
- Dtc P0261, P0262, P0263, P0264 4.24
- Dtc P0373, P0374 4.25
- Dtc P0501, P0502 4.26
- Dtc P0562, P0563 4.27
- Dtc P0603, P0605 4.28
- Dtc P0661, P0662 4.29
- Dtc P1009, P1010 4.30
- Dtc P1351, P1352, P1354, P1355 4.31
- Dtc P1475, P1477, P1478 4.32
- Dtc U1064, U1255 4.33
- Dtc U1097, U1255 4.34
Advanced Audio System 5
- Radio Diagnostics 5.1
- Radio Switch Diagnostics: Dtc B2006-B2015 5.2
- Radio Speaker Diagnostics: Dtc B2016-B2027 5.3
- Serial Data Bus Diagnostics 5.4
- Advanced Audio System Symptoms 5.5
Cruise Control 6
- Cruise Control 6.1
- Cruise Inoperative Diagnostics 6.2
- Cruise Dropout Diagnostics 6.3
- Cruise Chart A: Initial Diagnostics 6.4
- Cruise Chart B: Resume Switch 6.5
- Cruise Chart C: Cruise Engaged Lamp 6.6
- Cruise Chart D: Cruise Power 6.7
- Cruise Chart E: Cruise Enable 6.8
- Cruise Chart F-1: Brake Lights On 6.9
- Cruise Chart F-2: Brake Lights Off 6.10
- Cruise Chart G: Throttle Switch 6.11
- Cruise Chart H: Speedometer Input 6.12
- Cruise Chart I: Tachometer Input 6.13
Wiring 7
- Deutsch Electrical Connectors 7.1
- Multilock Electrical Connectors 7.2
- Delphi Electrical Connectors 7.3
- Packard Electrical Connectors 7.4
- Autofuse Electrical Connector 7.5
- Sealed Butt Splice Connectors 7.6
- Molex Electrical Connectors 7.7
- Electrical Connector Locations 7.8
- Wiring Diagrams 7.9
Appendices
- Acronyms And Abbreviations A.1
- Tsm/Tssm (Japan/Korea) Overview B.1
- Tsm/Tssm Features B.2
- Tsm/Tssm Vehicle Delivery B.3
- Tsm/Tssm Turn Signal Functions B.4
- Tsm/Tssm Bank Angle Function B.5
- Security System Functions: Tssm B.6
- Arming/Disarming: Tssm B.7
- Diagnostic Trouble Codes (Dtc) B.8
- Initial Diagnostic Check: Tsm/Tssm B.9
- Speedometer Self Diagnostics B.10
- Breakout Box: Tsm/Tssm B.11
- Fails To Disarm B.12
- Turn Signal Errors: B1121, B1122, B1141 B.13
- Dtc B0563 B.14
- Dtc B1131, B1132 B.15
- Dtc B1134 B.16
- Dtc B1151, B1152, B1153 B.17
- Dtc B1135 B.18
- Dtc B1154, B1155 B.19
- Dtc U1016, U1255 B.20
- Dtc U1300, U1301 Or “Bus Er” B.21
- Password Learn B.22
- Tssm Maintenance B.23
- Battery Replacement