Ford Sierra, Sierra RS Cosworth - Workshop Manual / Repair Manual

FORD SIERRA SERVICE MANUAL


- English Workshop Manual to Ford Sierra and Sierra RS Cosworth


INDEX (1932 pages)


FORD SIERRA SERVICE MANUAL

INTRODUCTION

Sierra RS Cosworth
Contents
General
Part A - 1.The Ford Cosworth Engine
1.1 Engine Components
1.2 Repair Information
2.1 Electronic Engine Management
2.2 Fuel System
2.2 The Air System
2.2 The Ignition System
2.3 System Sensors & Actuators
3.1 The Turbocharger
3.2 Boost Pressure Control
4.1 Maintenance
4.2 Service Adjustments
4.3 System Checks
5.0 Technical Data
Part B - Transmission
1.2 Power Flow
1.3 Important Notes on Disassembly & Assembly
2.0 Rear Axle & Suspension
3.0 Technical Data
Part C - Front Axle & Suspension
Part D - Anti-Lock Braking System (ABS)
3.0 Technical Data
Part E - Body Features, Wheels & Tyres

SERVICE MANUAL

Contents
1 Routine maintenance and servicing
2 Part A: SOHC Engines
2 Part B: DOHC Engine
2 Part C: CVH Engines
3 Cooling, heating and air conditioning systems
4 Part A: Fuel and exhaust systems - carburettor
4 Part B: Fuel and exhaust systems - fuel injection
5 Engine electrical systems
10 Braking system
11 Suspension and steering
12 Bodywork and fittings
13 Body electrical system
Wiring Schematics
Reference
Index
Wiring Schematics
Explanations and Contents
3Dr Sierra RS Cosworth Wiring Schematics
Sensor & Ignition
External Lighting
Instrument Lighting
Windows
Charging




FORD SIERRA RS COSWORTH WORKSHOP MANUAL

Workshop Manual
Introduction
Volume 1
Section Contents Guide
01 - Format & Usage
02 - Vehicle Identification.pdf
04 - Fuel Consumption
05 - Health & Safety Precautions
06 - Standard Practices
07 - Application & Use of Specifications
08 - Solvents & Sealers
09 - Road or Roller Testing
11 - Wheels & Tyres
12 - Braking System (Escort)
12C-Braking System Anti-Lock (ABS)
13A-Power Assisted Steering (Escort)
13B-Power Assisted Steering
14A-Front Axle & Suspension
14B-Front Axle & Suspension (MT-75/4x4)
14C-Front Axle & Suspension (Escort)
15 - Rear Axle, Suspension & Driveshaft
16A-Manaul Transmission & Clutch (Borg Warner)
16B-Manaul Transmission & Clutch (MT-75/4x4)
Volume 2
Section Contents Guide
21A-Engine ('86/'88)
21B-Engine ('90)
21C-Engine (Escort)
22 - Ignition System
23 - Fuel System
24 - Cooling System
24B-Cooling System (4x4)
25 - Exhaust System
25B-Exhaust System (4x4)
26 - Starting System
29L-Engine Management & Emission System
29T-Engine Management & Emission System (4x4)
29W-Engine Management & Emission System (Escort)
31 - Charging System
32 - Exterior Lights,Direction Indicators,Horn & Windscreen Wipers
32A-Exterior Lights,Direction Indicators,Horn & Windscreen Wipers (Escort)
33 - Interior Lights,Instruments,Instrument Panel Control & sensor Units (Escort)
34A-Heating & Ventilation
34B-Heating & Ventilation (Escort)
43 - Interior & Exterior Trim




FORD SIERRA PARTS MANUAL (SPANISH)

Prologo
Indice
Placa identificacion
Codigo identificacion
Carroceria
A1.10
A1.11
Molduras y ornamentos
A1.20
A1.21
Largueros
A2.10
Piso Delantero
A2.20
Piso Central y Trasero
A2.30
Piso Intermedio
A2.40
Travesaños Delanteros
A3.10
Parrillas Radiador-Paragolpes Delantero
A3.11
Capot
A3.20
Guardabarros Delant.
A4.10
Panel Sup. y Torpedo
A4.20
Pilares Delanteros
A4.21
Parabrisas y Espejo
A4.30
Comandos Calefactor
A4.40
Calefactor y Ventilacion
A4.41
Sist. Limpiaparabrisas
A4.60
Lavaparabrisas y Lavafaros
A4.70
Panel de instrumentos L-GL
A5.10
Panel de intrumentos GHIA-XR4-SX-LX
A5.11
Piezas del Panel
A5.12
Tablero L-GL
A5.20
Tablero GHIA-XR4-SX-LX
A5.30
Puertas Delanteras
A6.10
Cristales y Molduras
A6.11
Levanta Cristal y Cerradura
A6.20
Cierre centralizado
A6.30
Alzacristales Electricos
A6.40
Puertas Traseras
A7.10
Cristales Traseros
A7.11
Levantacristales Traseros
A7.20
Porton Trasero
A8.10
Porton Trasero XR4
A8.11
Porton Trasero Rural
A8.12
Cerradura Porton
A8.13
Cerradura Porton Rural
A8.14
Panel Portapaquetes
A8.15
Limpialavaluneta
A8.20
Paneles Laterales Traseros
A9.20
Paneles Traseros XR4

A9.30
Paneles Traseros Rural
A9.40
Ventanas Laterales Fijas
A9.50
Ventanas Laterales XR4
A9.60
Paragolpe Trasero
A10.10
Paragolpe Trasero Rural
A10.30
Techo Sin Abertura
A11.10
Techo Con Abertura
A11.30
Techo Corredizo
A11.31
Alfombras
A12.10
Aisladores
A12.20
Consola
A12.30
Asiento Delantero
A13.10
Asiento Trasero Sin Apoyabrazos
A13.20
Asiento Trasero Con Apoyabrazos
A13.22
Asiento Trasero Rural
A13.23
Brazo Suspension Delantera
B1.10

Suspension Delantera
B2.10
Eje Trasero- Arbol de Transmision
C1.10
Componentes Arbol de Transmision
C1.15
Componentes Eje Trasero
C1.20
Brazo Suspension Trasera
C1.25
Suspension Trasera
C2.10
Pedal y Controles Acelerador
D1.10
Mandos Freno y Embrague
D2.10
Pedal Freno Caja Automatica
D2.20
Freno de Estacionamiento
D3.10
Cilindro Principal Sistema de Frenos
E1.10
Servo Freno
E1.20
Circuito de Frenos
E1.30
Freno Delantero
E2.10
Freno Trasero
E3.10
Ruedas
E4.10
Suspension de Motor y Caja
F1.10
Radiador y Mangueras
F2.10
Sistema de Combustible
F3.10
Sistema de Escape
F4.10
Volante-Columna de Direccion
H1.10
Caja de Direccion
H2.10
Mecanismo Direccion Manual
H2.20
Mecanismo Direccion Potencia
H2.30
Bomba-Servo Direccion
H2.40
Palanca de Cambios-Caja Manual
H6.10
Palanca de Cambios-Caja Automatica
H7.10
Bateria-Bocina
J1.10
Sistema Electrico-Cables
J2.10
Reles Fusibles y Abrazaderas
J2.20
Clips
J2.25
Radio-Parlante
J3.10
Radio Reproductor Digital
J3.11
J3.12
Antena y Amplificador
J3.13
Faros Delanteros
J3.15
Luces de Posicion y Direccion
J3.20
Faros Traseros-Luz de Patente
J4.10
Luces Adicionales
J5.10
Supresores de Interferencia
J6.30
Aire Acondicionado
Z1.20
Aire Acondicionado-Compartimiento Motor
Z1.30
Pinturas
Z2.10
Pintura Exterior
Z2.18
Selladores, Adhesivos, Lubricantes
Z3.10
Crique, LLave de Rueda y Cinturones de Seguridad
Z5.10
Motor Completo-Block Semiarmado
1.30
Block de Cilindros
1.40
Cigüeñal-Pistones-Arbol Auxiliar
1.50
Distribucion
1.60
Arbol de Levas-Mando de Valvulas
1.70
Tapa de Cilindros-Valvulas-Tapa de Balancines
2.10
Multiple de Admision
2.20
Multiple de Escape
2.31
Tapa Delantera Motor
2.40
Bomba de Aceite
3.10
Carter, Filtro y Varilla de Aceite
3.20
Bomba de Agua-Termostato
4.10
Poleas de Ventilador-Electro-Correas
4.20
Bomba y Filtro de Combustible
5.10
Bomba Electrica y Filtro 1.6
5.10
Carburador y Componentes Motor 1.6
5.20
5.21
Carburador y Componentes 2.3
5.30
5.31
Carburador y Componentes 2.3L "SP"
5.31/1
Filtro de Aire y Componentes
6.21
Ventilacion del Carter
6.40
Piezas de Sujecion-Alternador
7.10
Alternador y Componentes-1.6 y 2.3 Sin Aire
7.20
Alternador y Componentes-2.3 Con Aire
7.21
Alternador y Componentes- 1.6 Con AIre
7.22
Motor de Arranque y Componentes- 2.3L
7.30
Motor de Arranque y Componentes- 1.6L
7.31
Distribuidor
7.40
7.41
Bobina, Cables, Bujias y Modulo
7.50
Tubos de Vacio
7.65
Embrague
8.10
Caja Automatica
9.30
Sellos y Juntas-Caja Automatica
9.31
Componentes Externos-Caja Automatica

9.32
Componentes Internos-Caja Automatica
9.33
Componentes Control-Caja Automatica
9.34
Caja Manual 4 Velocidades
9.40
Ejes y Engranajes-Caja Manual 4 Velocidades
9.41
Mecanismo de Cambios-Caja Manual
9.42
Caja Manual 5 Velocidades
9.50
Ejes y Engranajes-Caja Manual 5 Velocidades
9.51
Mecanismo de Cambios-Caja Manual 5 Velocidades
9.52