Ferrari 360 Modena - Service Manual / Workshop Manual

FERRARI 360 MODENA - SERVICE MANUAL

- English Service Manual, to Ferrari 360 Modena.

CONTENTS:


0 GENERAL INFORMATION
01 ORGANISATION OF THE MANUAL
- 01.01 consulting the manual

- 01.02 updating - printing

- 01.03 symbols

- 01.04 abbreviations and terms with particular meanings

02 GENERAL INFORMATION
- 02.01 manual users

- 02.02 repairs and maintenance procedures

- 02.03 use of original ferrari equipment and spare parts

- 02.04 repairs under warranty

03 SAFETY
- 03.01 preventive measures and protection devices

- 03.02 dangerous parts

- 03.03 dangerous emissions and products

04 CAR SPECIFICATIONS
- 04.01 identification plates

- 04.02 homologation plates

- 04.03 instruction plates

- 04.04 child airbag-safety system plates

05 SPECIFICATIONS
- 05.01 performance and consumption

- 05.02 dimensions and weights

A REFILLING AND MAINTENANCE
A1 REFILLING
- a1.01 characteristics of the fluids used

- a1.02 refill servicing table

A2 PROGRAMMED MAINTENANCE PLAN
- a2.01 programmed maintenance plan

A3 MAINTENANCE PROCEDURES
- a3.01 checking, changing or replacing engine oil and filters

- a3.02 checking and changing gearbox-differential oil

- a3.03 replacing and checking timing system belt tension

- a3.04 checking tension and replacing auxiliary member belts

- a3.05 checking and replacing spark plugs

- a3.06 checking the window-washer fluid level

- a3.07 checking the blow-by system pipes and connections

- a3.08 checking the cooling system pipes and connections

- a3.09 checking the injection and ignition system pipes and connections

- a3.10 replacing the activated carbon filter

- a3.11 checking the oil level on the "f1" gearbox

- a3.12 replacing the oxygen sensor

- a3.13 replacing the air filters

- a3.14 replacing the air temperature control system filter

- a3.15 checking exhaust system connections

- a3.16 checking emission levels

- a3.17 tightening of nuts,unions and clamps

- a3.18 checking the brake and clutch system fluid levels

- a3.19 checking the hydraulic steering fluid level

- a3.20 inspecting the braking system

- a3.21 checking the service brakes and replacing pads

- a3.22 checking operation of the service/parking brakes and control clearance

- a3.23 checking the suspension parts

- a3.24 checking car alignment

- a3.25 inspecting the air temperature control system

- a3.26 lubricating and checking hinges and registers

- a3.27 checking the fastening and operation of seats and belts

- a3.28 checking and recharging the battery

- a3.29 checking absorption and re-charging the alternator

- a3.30 checking the state of the box-type components and the chassis

- a3.31 checking wheels and tires

- a3.32 airbag replacement

- a3.33 leather interior treatment

B ENGINE
B1 INTRODUCTION
- b1.01 technical features

- b1.02 specific equipment

- b1.03 tightening torques

B2 REMOVING COMPLETE ENGINE ASSEMBLY
- b2.01 disassembly

- b2.02 re-assembly

B3 COMPONENTS
- b3.01 timing system driving belts

- b3.02 camshafts-timing variators-pulleys

- b3.03 cylinder heads

- b3.04 oil sump

- b3.05 oil pump

- b3.06 pistons and connecting rods

- b3.07 crankcase covers and supports

- b3.08 crankshaft

- b3.09 crankase and cylinder liners

- b3.10 pressure-tightness test

B4 LUBRICATION SYSTEM
- b4.01 system outline

- b4.02 oil filter

- b4.03 oil tank

- b4.04 oil radiator

- b4.05 oil and gas vapour recirculation

B5 COOLING SYSTEM
- b5.01 system outline

- b5.02 water pump

- b5.03 thermostatic valve

- b5.04 water radiators

- b5.05 expansion tank

- b5.06 oil-water heat exchanger

- b5.07 filling the system

B6 FUEL SUPPLY SYSTEM
- b6.01 fuel supply system outline

- b6.02 fuel vapour emission outline

- b6.03 fuel pump

- b6.04 fuel level indicator

- b6.05 pressure regulator

- b6.06 roll-over shut-off valve

- b6.07 fuel tank

- b6.08 motor-driven throttle body

- b6.09 checking the fuel supply system pressure seal

B7 AIR INTAKE AND EXHAUST SYSTEM
- b7.01 air intake system outline

- b7.02 intake manifold

- b7.03 air intake

- b7.04 actuating system outline

- b7.05 exhaust system outline

- b7.06 catalytic converter

- b7.07 silencer

- b7.08 exhaust manifold

C INJECTION-IGNITION
C1 SPECIFICATIONS
- c1.01 specification

- c1.02 system description

- c1.03 operating principle

C2 SENSORS
- c2.01 timing sensor

- c2.02 angular velocity sensor

- c2.03 air flow meter

- c2.04 coolant temperature sensor

- c2.05 throttle potentiometer

- c2.06 oxygen sensors (lambda sensor)

- c2.07 detonation sensor

- c2.08 accelerator pedal position sensor

- c2.09 tank pressure sensor and vapour interception valve (euro 3 - us version)

C3 ACTUATORS
- c3.01 fuel pump

- c3.02 electro-injectors

- c3.03 coil

- c3.04 timing variator control solenoid valve

- c3.05 exhaust by-pass solenoid valve

- c3.06 intake actuation system

- c3.07 check engine" or "engine control system faults" and "slow-down" warning lights

- c3.08 relays and harness

- c3.09 secondary air pump (us m.y. 2000 version)

- c3.10 anti-evaporation solenoid valve

C4 SIGNALS TO THE ECU
- c4.01 air conditioning system engaged

- c4.02 catalytic converter temperature

- c4.03 car speed

- c4.04 key "on"

- c4.05 fuel warning light

- c4.06 battery voltage

- c4.07 alarm system start-up

- c4.08 other inlets

C5 PROCEDURES
- c5.01 replacing the motronic ecu

C6 DIAGNOSIS
- c6.01 diagnosis with sd-2 tester

- c6.02 engine parameters display

- c6.03 error signals

- c6.04 active diagnosis

- c6.05 automatic cycle

D CLUTCH-GEARBOX-DIFFERENTIAL
D1 GENERAL SPECIFICATIONS
- d1.01 technical features

- d1.02 specific tooling

- d1.03 commercial tooling

- d1.04 tightening torques

D2 DETACHING THE ENTIRE GEARBOX- DIFFERENTIAL UNIT
- d2.01 dismantling

- d2.02 re-assembly

D3 CLUTCH
- d3.01 replacing the components

- d3.02 clutch pedal stroke adjustment

- d3.03 clutch control hydraulic system

- d3.04 system bleeding

D4 GEARBOX
- d4.01 replacing the external components

- d4.02 replacing and adjusting the control cables

- d4.03 replacing the gearbox lever housing

- d4.04 detaching/re-fitting the gearbox support movable frame

- d4.05 gearbox overhaul

D5 DIFFERENTIAL
- d5.01 replacing the components

- d5.02 axle shaft

D6 ELECTRONICALLY-CONTROLLED GEARBOX
- d6.01 introduction

- d6.02 general features

- d6.03 transmission control unit (tcu)

- d6.04 operation

- d6.05 hydraulic system

- d6.06 power unit

- d6.07 actuators

- d6.08 measuring sensors and signal switches

- d6.09 signals and controls

- d6.10 system functions

- d6.11 replacing the electronic control unit (tcu)

- d6.12 diagnosis

- d6.13 centring the gear shifting-selection actuator lever (finger)

E STEERING
E1 GENERAL INFORMATION
- e1.01 technical features

- e1.02 hydraulic system outline

- e1.03 tightening torques

E2 COMPONENTS
- e2.01 hydraulic steering pump

- e2.02 steering box

- e2.03 hydraulic steering tank

- e2.04 cooling coil

- e2.05 steering column

E3 PROCEDURES
- e3.01 filling of the hydraulic steering pump

- e3.02 system filling and draining

F SUSPENSION SYSTEMS AND WHEELS
F1 TECHNICAL FEATURE
- f1.01 technical features

- f1.02 tightening torques

- f1.03 specific equipment

F2 COMPONENTS
- f2.01 hub-holder-stub axle

- f2.02 wheel bearings

- f2.03 suspension arms and tie-rods

- f2.04 flanblock - ball joints

- f2.05 shock absorbers

- f2.06 stabilizer bars

- f2.07 wheel rims

- f2.08 tyres

F3 PROCEDURES
- f3.01 detaching the entire front suspension

- f3.02 detaching the entire rear suspension

- f3.03 replacing the front wheel bearing

- f3.04 replacing the rear wheel bearing

- f3.05 check and adjustment of wheel alignment

- f3.06 wheel replacement

- f3.07 wheel balancing

F4 VARIABLE-SETTING SHOCK ABSORBER ADJUSTMENT SYSTEM
- f4.01 system outline

- f4.02 system operation

- f4.03 system components

- f4.04 diagnostcs

G BRAKING SYSTEM
G1 GENERAL INFORMATION'
- g1.01 technical specifications

- g1.02 system outline

G2 G 2 COMPONENTS
- g2.01 servo brake/pump

- g2.02 brake fluid tank

- g2.03 pedal board

- g2.04 brake calipers

- g2.05 brake discs

- g2.06 hand brake

- g2.07 abs/asr electro-hydraulic unit

G3 PROCEDURES
- g3.01 replacing the service brake calipers

- g3.02 filling and draining of the brake system

- g3.03 replacing the hand brake pads

- g3.04 replacing the hand brake caliper

- g3.05 hand brake adjustment

- g3.06 foot-brake pedal position adjustment

G4 ABS-ASR-EBD-MSR SYSTEMS
- g4.01 theory

- g4.02 components

- g4.03 abs adjustment phases

- g4.04 abs adjustment cycle

G5 DIAGNOSIS
- g5.01 sd-2 tester system

- g5.02 abs/asr brake warning lights

H INSTRUMENTS AND CONTROLS
H1 INSTRUMENTS
- h1.01 instrument panel

- h1.02 warning lights

- h1.03 multi-function display

- h1.04 buttons for adjusting functions and instruments

- h1.05 diagnosis

H2 CONTROLS
- h2.01 location in the car

- h2.02 ignition switch

- h2.03 switches/push-buttons

- h2.04 door controls

- h2.05 power windows

- h2.06 steering wheel

- h2.07 steering wheel levers

- h2.08 rear view and wing mirrors

- h2.09 internal lighting and clock

- h2.10 hand brake lever

- h2.11 gearshift lever

- h2.12 ashtray - cigar lighter

- h2.13 opening devices for the engine/luggage compartment lids and for the fuel tank flap

- h2.14 seat control

- h2.15 stereo system

- h2.16 accelerator control

H3 SAFETY SYSTEMS
- h3.01 alarm system

- h3.02 airbag

- h3.03 seatbelts

- h3.04 inertia switch

- h3.05 fire extinguisher (optional)

H4 DRIVING THE CAR
- h4.01 breaking-in

- h4.02 engine ignition and gear shifting (mechanical gearbox)

- h4.03 engine ignition and gear shifting (electrically-controlled gearbox)

I AIR CONDITIONING
I1 SYSTEM
- i1.01 system outline

- i1.02 operation

- i1.03 controls

I2 COMPONENTS
- i2.01 compressor

- i2.02 condenser

- i2.03 dehydrator filter

- i2.04 pressure switch

- i2.05 expansion valve

- i2.06 heater/evaporator

- i2.07 proportional valve (tgk)

- i2.08 recirculation pump

- i2.09 ntc sensors

- i2.10 electronic climate control unit

- i2.11 relays and fuses

I3 SYSTEM MAINTENANCE PROCEDURES
- i3.01 system draining

- i3.02 system filling

I4 CHECKS
- i4.01 sd-2 operation check

- i4.02 compressor oil level check and filling

- i4.03 expansion valves check

- i4.04 pressure switch control

- i4.05 electric fan activation control

L ELECTRICAL SYSTEM
L1 GENERAL INFORMATION
- l1.01 specifications

- l1.02 key-operated circuits

- l1.03 lights

L2 COMPONENTS
- l2.01 battery

- l2.02 master battery switch

- l2.03 generator

- l2.04 starter motor

- l2.05 windscreen wiper motor

- l2.06 head lights

- l2.07 rear lights

- l2.08 side indicators

- l2.09 ecus

- l2.10 fuses and relays boxes

- l2.11 horn

- l2.12 diagnosis tester plug-in

L3 OPERATIONS AND CHECKS
- l3.01 checking the electrical system absorption

- l3.02 checking the battery charge level

- l3.03 recharging the battery

- l3.04 headlight aiming

M BODYWORK PARTS
M1 GENERAL INFORMATION
- m1.01 tightening torques

M2 OUTSIDE PARTS
- m2.01 engine compartment lid

- m2.02 luggage compartment lid

- m2.03 front bumper

- m2.04 rear bumper

- m2.05 wheelhouse

- m2.06 windscreen

- m2.07 windscreen wiper

- m2.08 windscreen washer

- m2.09 rear window

- m2.10 quarter windows

- m2.11 doors

- m2.12 underfloor parts

- m2.13 engine compartment shields

- m2.14 headlight washer (optional)

- m2.15 rear light support covering

- m2.16 fuel tank filler neck

- m2.17 fuel tank cap flap

- m2.18 door ring strips and covering

- m2.19 removable sunroof (optional)

M3 INTERNAL COMPONENTS
- m3.01 dashboard

- m3.02 tunnel

- m3.03 seats

- m3.04 passenger compartment and roof lining

- m3.05 engine inspection lid

- m3.06 luggage compartment lining

M4 PAINTING
- m4.01 re-painting cycles at the workshop

- m4.02 touch-up technologies

- m4.03 preparation and painting of bumpers with "smc" technique

- m4.04 painting