Ferrari 360 Challenge Stradale Workshop Manual

FERRARI 360 CHALLENGE STRADALE - WORKSHOP, SERVICE, REPAIR MANUAL

- English Workshop Manual to vehicles Ferrari 360 Challenge Stradale.


INDEX:

0 GENERAL INFORMATION

- 01 ORGANISATION OF THE MANUAL
- 01.01 consulting the manual
- 01.02 updating - print
- 01.03 symbols
- 01.04 abbreviations and special terms
- 02 GENERAL INFORMATION
- 02.01 user of the manual
- 02.02 service procedures
- 02.03 use of original tools and spare parts
- 02.04 guarantee repairs
- 02.05 tightening torques
- 03 SAFETY
- 03.01 prevention measures and protection devices
- 03.02 dangerous parts
- 03.03 dangerous products and emissions
- 04 CAR SPECIFICATIONS
- 04.01 identification data
- 04.02 homologation plates
- 04.03 instruction plates
- 04.04 child airbag-safety system plates
- 05 SPECIFICATIONS
- 05.01 performance and consumption
- 05.02 dimensions and weights

A REFILLING AND MAINTENANCE

- A1 REFILLING
- a1.01 characteristics of the fluids used
- a1.02 refill servicing tableservicing table
- A2 PROGRAMMED MAINTENANCE PLAN
- a2.01 programmed maintenance plan
- A3 MAINTENANCE PROCEDURES
- a3.01 checking, changing or replacing engine oil and filters
- a3.02 checking and changing gearbox-differential oil
- a3.03 replacing and checking timing system belt tension
- a3.04 checking tension and replacing auxiliary member belts
- a3.05 checking and and replacing spark plugs
- a3.06 checking the window-washer fluid level
- a3.07 checking the the blow-by system pipes and connections
- a3.08 checking the the cooling system pipes and connections
- a3.09 checking the injection and ignition system pipes and connections
- a3.10 replacing the activated carbon filter
- a3.11 checking the oil level on the f1 gearbox
- a3.12 replacing the oxygen sensor
- a3.13 replacing the air filters
- a3.14 replacing the the air temperature control system filter
- a3.15 checking exhaust exhaust system connections
- a3.16 checking emission levels
- a3.17 tightening of nuts, unions and clamps
- a3.18 checking the brake system fluid levels
- a3.19 checking the hydraulic steering fluid level
- a3.20 inspecting the the braking system
- a3.21 checking the the service brakes and replacing pads
- a3.22 checking operation of the service parking brakes and control clearance
- a3.23 checking the the suspension parts
- a3.24 checking car alignment
- a3.25 inspecting the air temperature control system
- a3.26 lubricating and checking hinges registers
- a3.27 checking the fastening and operation of seats and belts
- a3.28 checking and recharging the battery
- a3.29 checking absorption and re-charging the alternator
- a3.30 checking the state of the box-type components and the chassis
- a3.31 checking wheels and tires
- a3.32 airbag replacement
- a3.33 leather interior treatment

B ENGINE

- B1 INTRODUCTION
- b1.01 technical features
- b1.02 specific equipmentequipment
- b1.03 tightening torques
- B2 REMOVING COMPLETE ENGINE ASSEMBLY
- b2.01 disassembly
- b2.02 re-assembly
- B3 COMPONENTS
- b3.01 timing system driving belts
- b3.02 camshafts-timing variators-pulleys
- b3.03 cylinder heads
- b3.04 oil sump
- b3.05 oil pump
- b3.06 pistons and connecting rods
- b3.07 crankcase covers and supports
- b3.08 crankshaft
- b3.09 crankase and cylinder liners
- b3.10 pressure-tightness test
- B4 LUBRICATION SYSTEM
- b4.01 system outline
- b4.02 oil filter
- b4.03 oil tank
- b4.04 oil radiator
- b4.05 oil and gas vapour recirculation
- B5 COOLING SYSTEM
- b5.01 system outline
- b5.02 water pump
- b5.03 thermostatic valve
- b5.04 water radiators
- b5.05 expansion tank
- b5.06 oil-water heat exchanger
- b5.07 filling the system
- B6 FUEL SUPPLY SYSTEM
- b6.01 fuel supply system outline
- b6.02 fuel vapour emission outline
- b6.03 fuel pump unit
- b6.04 fuel level indicator
- b6.05 pressure regulator
- b6.06 roll-over shut-off valve
- b6.07 fuel tank
- b6.08 motor-driven throttle body
- b6.09 checking thefuel supply system pressure seal
- B7 AIR INTAKE AND EXHAUST SYSTEM
- b7.01 air intake system outline
- b7.02 intake manifold
- b7.03 air intake
- b7.04 outline of the pneumatic actuating system
- b7.05 exhaust system outline
- b7.06 catalytic converter
- b7.07 silencer
- b7.08 exhaust manifold

C INJECTION-IGNITION

- C1 SPECIFICATIONS
- c1.01 specifications
- c1.02 system description
- C2 SENSORS
- c2.01 timing sensor
- c2.02 angular velocity sensor
- c2.03 air flow meter
- c2.04 coolant temperature sensor
- c2.05 throttle potentiometer
- c2.06 oxygen sensors (lambda sensor)
- c2.07 detonation sensor
- c2.08 accelerator pedal position sensor
- c2.09 tank pressure sensor and vapour interception valve
- C3 ACTUATORS
- c3.01 fuel pump
- c3.02 electro-injectors
- c3.03 coil
- c3.04 timing variator control solenoid valve
- c3.05 exhaust by-pass solenoid valve
- c3.06 pneumatic actuation system solenoid valves
- c3.07 anti-evaporation solenoid valve
- c3.08 secondary air pump (us version)
- C4 PROCEDURES
- c4.01 replacing the motronic ecu

D CLUTCH - GEARBOX - DIFFERENTIAL

- D1 GENERAL SPECIFICATIONS
- d1.01 technical features
- d1.02 specific tooling
- d1.03 tightening torques
- D2 DETACHING THE ENTIRE GEARBOX- DIFFERENTIAL UNIT
- d2.01 dismantling
- d2.02 re-assembly
- D3 CLUTCH
- d3.01 replacing the components
- d3.02 system bleeding
- d3.03 clutch control hydraulic system
- D4 GEARBOX
- d4.01 replacing the external components
- d4.02 detaching re-fitting the gearbox support movable frame
- d4.03 gearbox overhaul
- D5 DIFFERENTIAL - AXLE SHAFTS
- d5.01 component replacement
- d5.02 axle shaft
- D6 ELECTRONICALLY-CONTROLLED GEARBOX
- d6.01 introduction
- d6.02 general features
- d6.03 replacing the the electronic control unit (tcu)
- d6.04 operation
- d6.05 hydraulic system
- d6.06 power unit
- d6.07 actuators
- d6.08 measuring sensors and signal switches
- d6.09 signals and controls
- d6.10 centring the gear shifting-selection actuator lever (finger)

E STEERING

- E1 GENERAL INFORMATION
- e1.01 technical features
- e1.02 hydraulic system outline
- e1.03 tightening torques
- E2 COMPONENTS
- e2.01 hydraulic steering pump
- e2.02 steering box
- e2.03 hydraulic steering tank
- e2.04 cooling coil
- e2.05 steering column
- E3 PROCEDURES
- e3.01 filling of the hydraulic steering pump
- e3.02 system filling and draining

F SUSPENSION SYSTEMS AND WHEELS

- F1 TECHNICAL FEATURE
- f1.01 technical features
- f1.02 tightening torques
- f1.03 specific equipment
- F2 COMPONENTS
- f2.01 hub-holder-stub axle
- f2.02 wheel bearings

- f2.03 suspension arms and tie-rods
- f2.04 flamblock - ball joints
- f2.05 shock absorbers
- f2.06 stabilizer bars
- f2.07 wheel rims
- f2.08 tyres
- F3 PROCEDURES
- f3.01 detaching the entire front suspension
- f3.02 detaching the entire rear suspension
- f3.03 replacing the front wheel bearing
- f3.04 replacing the rear wheel bearing
- f3.05 check and adjustment of wheel alignment
- f3.06 wheel replacement
- f3.07 wheel balancing
- F4 VARIABLE-SETTING SHOCK ABSORBER ADJUSTMENT SYSTEM
- f4.01 system
- f4.02 system components

G BRAKING SYSTEM

- G1 GENERAL INFORMATION
- g1.01 technical specifications
- g1.02 system outline
- g1.03 tightening torques
- G2 COMPONENTS
- g2.01 servo brake pump
- g2.02 brake fluid tank
- g2.03 pedal board
- g2.04 brake calipers
- g2.05 brake discs
- g2.06 hand brake
- g2.07 abs asr electro-hydraulic unit
- G3 PROCEDURES
- g3.01 replacing the service brake calipers
- g3.02 filling and draining of the brake system
- g3.03 replacing the hand brake pads
- g3.04 replacing the hand brake caliper
- g3.05 hand brake adjustment
- g3.06 adjusting the brake pedal and brake switch position

H INSTRUMENTS AND CONTROLS

- H1 INSTRUMENTS
- h1.01 instrument panel
- h1.02 warning lights
- h1.03 multi-function display
- h1.04 buttons for adjusting functions and instruments
- H2 CONTROLS
- h2.01 location in the car
- h2.02 ignition switch
- h2.03 switches push-buttons
- h2.04 door controls
- h2.05 power windows
- h2.06 steering wheel
- h2.07 steering wheel levers
- h2.08 rear view and wing mirrors
- h2.09 internal lighting and clock
- h2.10 hand brake lever
- h2.11 gearshift lever
- h2.12 accelerator control
- h2.13 opening devices for the engine luggage compartment lids and for the fuel tank
- h2.14 seat control
- h2.15 stereo system
- H3 SAFETY SYSTEMS
- h3.01 alarm system
- h3.02 airbag
- h3.03 seatbelts
- h3.04 inertia switch
- h3.05 extinguisher (optional)

I AIR CONDITIONING

- I1 SYSTEM
- i1.01 system outline
- i1.02 controls
- i1.03 tightening torques
- I2 COMPONENTS
- i2.01 compressor
- i2.02 condenser
- i2.03 dehydrator filter
- i2.04 pressure switch
- i2.05 expansion valve
- i2.06 heater evaporator
- i2.07 proportional valve (tgk)
- i2.08 recirculation pump
- i2.09 sensors
- i2.10 electronic climate control unit
- I3 SYSTEM MAINTENANCE PROCEDURES
- i3.01 system draining
- i3.02 system filling

L ELECTRICAL SYSTEM

- L1 GENERAL INFORMATION
- l1.01 specifications
- l1.02 key-operated circuits
- l1.03 lights
- l1.04 tightening torques
- L2 COMPONENTS
- l2.01 battery
- l2.02 master battery switch
- l2.03 generator
- l2.04 starter motor
- l2.05 windscreen wiper motor
- l2.06 head lights
- l2.07 rear lights
- l2.08 side indicators
- l2.09 ecus
- l2.10 fuses and relays boxes
- l2.11 horn
- l2.12 diagnosis tester plug-in
- L3 OPERATIONS AND CHECKS
- l3.01 checking the electrical system absorption
- l3.02 checking the battery charge level
- l3.03 recharging the battery
- l3.04 headlight aiming

M BODYWORK PARTS

- M1 GENERAL INFORMATION
- m1.01 tightening torques
- M2 OUTSIDE PARTS
- m2.01 engine compartment lid
- m2.02 luggage compartment lid
- m2.03 front bumper
- m2.04 rear bumper
- m2.05 wheelhouse
- m2.06 windscreen
- m2.07 windscreen wipers
- m2.08 windscreen washer
- m2.09 rear window
- m2.10 quarter windows
- m2.11 doors
- m2.12 underfloor parts
- m2.13 engine compartment guards
- m2.14 headlight washers (optional)
- m2.15 rear light support covering
- m2.16 fuel tank filler neck
- m2.17 fuel tank cap flap
- m2.18 door ring strips and covering
- m2.19 fixed lexan window with sliding unit (optional)
- M3 INTERNAL COMPONENTS
- m3.01 dashboard
- m3.02 tunnel
- m3.03 seats
- m3.04 passenger compartment and roof lining
- m3.05 engine inspection lid
- m3.06 luggage compartment lining
- M4 PAINTING
- m4.01 re-painting cycles at the workshop
- m4.02 touch-up technologies
- m4.03 preparation and painting of bumpers with smc technique
- m4.04 painting
- m4.05 applying the tricolour adhesive strip