Volvo TD60, TD70 Engine - Workshop Manual / Repair Manual

VOLVO TD60, TD70 ENGINE - WORKSHOP, SERVICE, REPAIR MANUAL

- English Workshop Manual / Repair Manual, for engines Volvo TD60, TD70.
 

MODELS INCLUDED:

TD60D,
TD6DG,
TD6DPP,
TID60D,
TID60DG,
TD70G,
TD70GG,
TD70GPP,
TID70G,
TID70GG,
TID70GPP,
TAMD60C,
MD70C,
TMD70C,
TAMD70E,


INDEX:

SAFETY PRECAUTIONS . 2
GENERAL INFORMATION . 5
REPAIR INSTRUCTIONS  6

TECHNICAL DATA 8
- Wear tolerances . 21
- Tightening torques  22

SPECIAL TOOLS  23
PRESENTATION . 26

ENGINE
- Description . 32
- Repair instructions
- Cylinder heads . 36
- Cylinder block  44
- Cylinder liners  48
- Valve mechanism. 52
- Timing gears  54
- Camshaft  57
- Crank mechanism  60
- Bearings . 62
- Flywheel . 63
- Replacing crankshaft seals  63

LUBRICATING SYSTEM
- Description . 64
- Repair instructions
- Checking the oil pressure  67
- Oil pump . 68
- Replacing the oil filters  68
- Cleaning the oilways  68

FUEL SYSTEM
- Description . 72
- Repair instructions
- Injection pump  78
- Setting the injection angle  80
- Setting the engine speed  82
- Feed pump . 82
- Drive for injection pump (70 series). 84
- Fuel filters  85
- Venting the fuel system . 86
- Injectors . 86
- Replacing injector copper sleeves . 88
- Air filter  90

COOLING SYSTEM
- Description . 91
- Repair instructions
- Coolants . 92
- Checking the coolant level . 93
- Cleaning . 96
- Pressure testing . 96
- Checking the zinc electrodes . 101
- Sea-water pump . 102
- Thermostats . 103
- Coolant pump . 104

TURBOCHARGER
- Description . 108
- Repair instructions
- Checking the turbo pressure  109
- Checking the bearing clearances . 110
- AiResearch – turbo  112
- KKK-turbo . 114
- Cleaning (all models) . 115
- Inspection (all models) . 115
- Balancing the rotor shaft  116
- Fitting the turbocharger (all models)  116

ELECTRICAL SYSTEM
- Important information . 118
- Checking the pre-heater . 120
- Checking the stop solenoid  120
- Wiring diagrams, industrial engines . 121
- Wiring diagrams, marine engines  123