Cummins ISC & ISL CM2150 Engine - Service Manual / Repair Manual

CUMMINS ISC & ISL CM2150 ENGINE - WORKSHOP, SERVICE, REPAIR MANUAL

- English Service Manual / Repair Manual, for Cummins ISC & ISL CM2150 Engine.
 

CONTENTS:

- 204-009 Acronyms and Abbreviations
- 008-007 Coolant Filter Head
- 100-001 Engine Identification
- 100-002 Engine Diagrams
- 100-003 Cummins® Service Engine Model Product Identification
- 000-999 Complete Engine - Overview
- 005-999 Fuel System - Overview
- 200-001 Flow Diagram, Fuel System
- 006-999 Injectors and Fuel Lines - Overview
- 007-999 Lubricating Oil System - Overview
- Foreword
- 200-002 Flow Diagram, Lubricating Oil System
- 008-999 Cooling System - Overview
- 200-003 Flow Diagram, Cooling System
- 010-999 Air Intake System - Overview
- 200-004 Flow Diagram, Air Intake System
- 011-999 Exhaust System - Overview
- 200-005 Flow Diagram, Exhaust System
- 012-999 Compressed Air System - Overview
- 200-006 Flow Diagram, Compressed Air System
- 013-999 Electrical Equipment - Overview
- 204-002 About the Manual
- 014-999 Engine Testing - Overview
- 020-999 Vehicle Braking - Overview
- t00-001 Troubleshooting Procedures and Techniques
- t00-002 Troubleshooting Symptoms Charts
- Air Compressor Air Pressure Rises Slowly
- Air Compressor Cycles Frequently
- Air Compressor Noise is Excessive
- Air Compressor Pumping Excess Lubricating Oil into the Air System
- Air Compressor Will Not Maintain Adequate Air Pressure (Not Pumping Continuously)
- 204-003 How to Use the Manual
- Air Compressor Will Not Pump Air
- Air Compressor Will Not Stop Pumping
- Aftertreatment Diesel Particulate Filter - Excessive Ash Cleaning
- Alternator Not Charging or Insufficient Charging
- Alternator Overcharging
- Coolant Loss - External
- Coolant Loss - Internal
- Coolant Temperature Above Normal - Gradual Overheat
- Coolant Temperature Above Normal - Sudden Overheat
- Coolant Temperature Below Normal
- 204-004 Symbols
- Coolant in the Lubricating Oil
- Crankcase Gases (Blowby) Excessive
- Engine Brake Does Not Operate
- Engine Brake - Low Retarding Power or Slow to Activate
- Engine Difficult to Start or Will Not Start (No Exhaust Smoke)
- Engine Noise Excessive
- Engine Noise Excessive — Combustion Knocks
- Engine Noise Excessive — Connecting Rod
- Engine Noise Excessive — Main Bearing
- Engine Noise Excessive — Piston
- 204-005 Illustrations
- Engine Noise Excessive - Turbocharger
- Engine Power Output Low
- Engine Runs Rough or Misfires
- Engine Speed Surges Under Load or in Operating Range
- Engine Speed Surges in PTO or Cruise Control
- Engine Starts But Will Not Keep Running
- Engine Will Not Crank — (Electric Starter)
- Engine Cranks Slowly — (Electric Starter)
- Engine Will Not Crank or Cranks Slowly (Air Starter)
- Engine Will Not Shut Off
- 204-006 General Safety Instructions
- Fuel in Coolant
- Fuel in the Lubricating Oil
- Intake Manifold Air Temperature Above Specification
- Lubricating Oil Consumption Excessive
- Lubricating Oil Contaminated
- Lubricating Oil Pressure High
- Lubricating Oil Pressure Low
- Lubricating Oil Sludge in the Crankcase Excessive
- Lubricating Oil Temperature Above Specification
- Lubricating or Transmission Oil in the Coolant
- 204-007 General Repair Instructions
- Smoke, Black - Excessive
- Smoke, White - Excessive
- Stationary Regeneration — Will Not Activate
- Aftertreatment Diesel Particulate Filter - Excessive Automatic and/or Stationary Regeneration
- Stationary Regeneration - Will Not Complete
- Engine Noise Excessive - Drive Belt
- Turbocharger - Compressor Seal Oil Leak
- Turbocharger - Turbine Seal Oil Leak
- 204-008 General Cleaning Instructions
- 007-013 Lubricating Oil Filter (Spin-On)
- 008-006 Coolant Filter
- 006-015 Fuel Filter (Spin-On Type)
- 008-002 Drive Belt, Cooling Fan
- 016-002 Engine Support Bracket, Front
- 008-039 Fan Spacer and Pulley
- 008-036 Fan Hub, Belt Driven
- 008-080 Belt Tensioner, Automatic (Water Pump)
- 013-001 Alternator
- 013-003 Alternator Bracket
- 008-007 Coolant Filter Head
- 008-013 Coolant Thermostat
- 008-011 Coolant Heater
- 008-062 Water Pump
- 008-082 Water Inlet Connection
- 016-003 Engine Support Bracket, Rear
- 013-020 Starting Motor
- 016-004 Flexplate
- 016-005 Flywheel
- 001-024 Crankshaft Seal, Rear
- 016-006 Flywheel Housing
- 007-011 Lubricating Oil Dipstick Tube
- 010-132 Turbocharger Compressor Outlet Connection
- 010-041 Turbocharger Coolant Hoses
- 010-045 Turbocharger Oil Drain Line
- 010-046 Turbocharger Oil Supply Line
- 010-033 Turbocharger
- 011-025 EGR Connection Tubes
- 011-027 Exhaust Gas Pressure Sensor Tube
- 008-017 Coolant Vent Lines
- 011-031 EGR Cooler Coolant Lines
- 011-007 Exhaust Manifold, Dry
- 011-029 EGR Cooler Mounting Bracket
- 007-003 Lubricating Oil Cooler
- 003-018 Crankcase Breather Tube
- 011-022 EGR Valve
- 010-131 Air Intake Connection Adapter
- 010-080 Air Intake Connection
- 006-024 Fuel Supply Lines
- 006-013 Fuel Drain Lines
- 006-018 Fuel Filter Head Bracket
- 006-051 Injector Supply Lines (High Pressure)
- 006-052 Fuel Connector (Head Mounted)
- 006-060 Fuel Rail
- 005-016 Fuel Pump
- 012-004 Air Compressor Coolant Lines
- 012-110 Air Compressor Oil Supply Line
- 012-014 Air Compressor
- 006-006 ECM Cooling Plate, Fuel Cooled
- 010-023 Air Intake Manifold
- 003-001 Crankcase Breather (External)
- 003-011 Rocker Lever Cover
- 020-004 Engine Brake Assembly
- 003-008 Rocker Lever
- 002-001 Crosshead
- 004-014 Push Rods or Tubes
- 006-026 Injector
- 003-013 Rocker Lever Housing
- 002-004 Cylinder Head
- 001-051 Vibration Damper, Rubber
- 001-052 Vibration Damper, Viscous
- 001-023 Crankshaft Seal, Front
- 001-031 Gear Cover, Front
- 007-031 Lubricating Oil Pump
- 007-001 Engine Oil Heater
- 007-025 Lubricating Oil Pan
- 007-035 Lubricating Oil Suction Tube (Block- Mounted)
- 004-015 Tappet
- 001-008 Camshaft
- 001-033 Gear Housing, Front
- 001-046 Piston Cooling Nozzle
- 001-054 Piston and Connecting Rod Assembly
- 001-028 Cylinder Liner
- 001-006 Bearings, Main
- 001-016 Crankshaft
- 001-010 Camshaft Bushings
- 001-010 Camshaft Bushings
- 001-016 Crankshaft
- 001-006 Bearings, Main
- 001-028 Cylinder Liner
- 001-054 Piston and Connecting Rod Assembly
- 001-046 Piston Cooling Nozzle
- 001-033 Gear Housing, Front
- 001-008 Camshaft
- 004-015 Tappet
- 007-035 Lubricating Oil Suction Tube (Block- Mounted)
- 007-025 Lubricating Oil Pan
- 007-001 Engine Oil Heater
- 007-031 Lubricating Oil Pump
- 001-031 Gear Cover, Front
- 001-023 Crankshaft Seal, Front
- 001-052 Vibration Damper, Viscous
- 001-051 Vibration Damper, Rubber
- 002-004 Cylinder Head
- 003-013 Rocker Lever Housing
- 006-026 Injector
- 004-014 Push Rods or Tubes
- 002-001 Crosshead
- 003-008 Rocker Lever
- 020-004 Engine Brake Assembly
- 003-011 Rocker Lever Cover
- 003-004 Overhead Set
- 003-001 Crankcase Breather (External)
- 010-023 Air Intake Manifold
- 006-006 ECM Cooling Plate, Fuel Cooled
- 012-014 Air Compressor
- 012-110 Air Compressor Oil Supply Line
- 012-004 Air Compressor Coolant Lines
- 005-016 Fuel Pump
- 006-060 Fuel Rail
- 006-052 Fuel Connector (Head Mounted)
- 006-051 Injector Supply Lines (High Pressure)
- 006-018 Fuel Filter Head Bracket
- 006-013 Fuel Drain Lines
- 006-024 Fuel Supply Lines
- 010-080 Air Intake Connection
- 011-022 EGR Valve
- 003-018 Crankcase Breather Tube
- 007-003 Lubricating Oil Cooler
- 011-029 EGR Cooler Mounting Bracket
- 011-007 Exhaust Manifold, Dry
- 011-019 EGR Cooler
- 011-031 EGR Cooler Coolant Lines
- 011-027 Exhaust Gas Pressure Sensor Tube
- 008-017 Coolant Vent Lines
- 011-025 EGR Connection Tubes
- 010-033 Turbocharger
- 010-045 Turbocharger Oil Drain Line
- 010-046 Turbocharger Oil Supply Line
- 010-041 Turbocharger Coolant Hoses
- 010-132 Turbocharger Compressor Outlet Connection
- 007-011 Lubricating Oil Dipstick Tube
- 016-006 Flywheel Housing
- 001-024 Crankshaft Seal, Rear
- 016-005 Flywheel
- 016-004 Flexplate
- 013-020 Starting Motor
- 016-003 Engine Support Bracket, Rear
- 008-082 Water Inlet Connection
- 008-062 Water Pump
- 008-011 Coolant Heater
- 008-013 Coolant Thermostat
- 008-007 Coolant Filter Head
- 013-003 Alternator Bracket
- 013-001 Alternator
- 008-080 Belt Tensioner, Automatic (Water Pump)
- 008-036 Fan Hub, Belt Driven
- 008-039 Fan Spacer and Pulley
- 016-002 Engine Support Bracket, Front
- 008-002 Drive Belt, Cooling Fan
- 006-015 Fuel Filter (Spin-On Type)
- 008-006 Coolant Filter
- 007-013 Lubricating Oil Filter (Spin-On)
- 000-001 Engine Removal
- 000-002 Engine Installation
- 000-005 Engine Storage - Long Term
- 000-007 Engine Painting
- 000-008 Engine Mounting Bolts
- 000-009 Engine Steam Cleaning
- 001-005 Bearings, Connecting Rod
- 001-006 Bearings, Main
- 001-008 Camshaft
- 001-010 Camshaft Bushings
- 001-012 Camshaft Gear (Camshaft Installed)
- 001-013 Camshaft Gear (Camshaft Removed)
- 001-014 Connecting Rod
- 001-016 Crankshaft
- 001-019 Crankshaft Gear, Front (Crankshaft Removed)
- 001-023 Crankshaft Seal, Front
- 001-024 Crankshaft Seal, Rear
- 001-025 Crankshaft Wear Sleeve, Front
- 001-026 Cylinder Block
- 001-028 Cylinder Liner
- 001-031 Gear Cover, Front
- 001-033 Gear Housing, Front
- 001-043 Piston
- 001-046 Piston Cooling Nozzle
- 001-047 Piston Rings
- 001-051 Vibration Damper, Rubber
- 001-052 Vibration Damper, Viscous
- 001-054 Piston and Connecting Rod Assembly
- 001-057 Engine Dataplate
- 001-067 Crankshaft Wear Sleeve, Rear
- 001-071 Crankshaft Speed Indicator Ring
- 001-089 Block Stiffener Plate
- 002-001 Crosshead
- 002-004 Cylinder Head
- 002-016 Valve Guide Seal, Cylinder Head
- 003-001 Crankcase Breather (External)
- 003-004 Overhead Set
- 003-008 Rocker Lever
- 003-011 Rocker Lever Cover
- 003-013 Rocker Lever Housing
- 003-018 Crankcase Breather Tube
- 003-019 Crankcase Breather Element
- 004-014 Push Rods or Tubes
- 004-015 Tappet
- 005-008 Engine Fuel Heater, Electric
- 005-010 Fuel Consumption
- 005-016 Fuel Pump
- 005-025 Fuel Pump Gear Pump
- 005-037 Fuel Pump Timing
- 005-045 Fuel Lift Pump
- 005-226 Fuel Pump Head Outlet Fitting
- 005-227 Fuel Pump Head
- 005-228 Fuel Pump Actuator Housing
- 005-234 Fuel System Priming
- 005-236 Fuel System Diagnostics
- 006-003 Air in Fuel
- 006-006 ECM Cooling Plate, Fuel Cooled
- 006-012 Fuel Drain Line Restriction
- 006-013 Fuel Drain Lines
- 006-015 Fuel Filter (Spin-On Type)
- 006-017 Fuel Filter Head
- 006-018 Fuel Filter Head Bracket
- 006-020 Fuel Inlet Restriction
- 006-024 Fuel Supply Lines
- 006-026 Injector
- 006-051 Injector Supply Lines (High Pressure)
- 006-052 Fuel Connector (Head Mounted)
- 006-060 Fuel Rail
- 006-061 Fuel Pressure Relief Valve
- 007-001 Engine Oil Heater
- 007-003 Lubricating Oil Cooler
- 007-009 Lubricating Oil Dipstick
- 007-011 Lubricating Oil Dipstick Tube
- 007-013 Lubricating Oil Filter (Spin-On)
- 007-014 Lubricating Oil Filter Bypass Valve
- 007-015 Lubricating Oil Filter Head
- 007-021 Lubricating Oil High Pressure Relief Valve
- 007-024 Lubricating Oil Leaks
- 007-025 Lubricating Oil Pan
- 007-029 Lubricating Oil Pressure Regulator (Main Rifle)
- 007-031 Lubricating Oil Pump
- 007-035 Lubricating Oil Suction Tube (Block- Mounted)
- 007-037 Lubricating Oil System
- 007-044 Lubricating Oil Contamination
- 007-048 Lubricating Oil System Diagnostics
- 007-083 Lubricating Oil and Filter Analysis
- 008-002 Drive Belt, Cooling Fan
- 008-006 Coolant Filter
- 008-007 Coolant Filter Head
- 008-009 Coolant Filter Valve
- 008-011 Coolant Heater
- 008-013 Coolant Thermostat
- 008-017 Coolant Vent Lines
- 008-018 Cooling System
- 008-020 Cooling System Diagnostics
- 008-026 Fan Clutch, Electric
- 008-036 Fan Hub, Belt Driven
- 008-038 Fan Shroud Assembly
- 008-039 Fan Spacer and Pulley
- 008-042 Radiator
- 008-045 Radiator Hoses
- 008-047 Radiator Pressure Cap
- 008-049 Radiator Shutter Assembly
- 008-062 Water Pump
- 008-080 Belt Tensioner, Automatic (Water Pump)
- 008-082 Water Inlet Connection
- 009-016 Hydraulic Pump Drive
- 001-023 Crankshaft Seal, Front
- 010-019 Air Crossover
- 010-022 Air Inlet Connection
- 010-023 Air Intake Manifold
- 010-024 Air Leaks, Air Intake and Exhaust Systems
- 010-027 Charge-Air Cooler
- 010-029 Cold Starting Aid
- 010-031 Air Intake Restriction
- 010-033 Turbocharger
- 010-041 Turbocharger Coolant Hoses
- 010-045 Turbocharger Oil Drain Line
- 010-046 Turbocharger Oil Supply Line
- 010-057 Intake Manifold Pressure
- 010-080 Air Intake Connection
- 010-131 Air Intake Connection Adapter
- 010-132 Turbocharger Compressor Outlet Connection
- 010-132 Turbocharger Compressor Outlet Connection
- 010-134 Variable Geometry Turbocharger Actuator, Electric
- 011-007 Exhaust Manifold, Dry
- 011-009 Exhaust Restriction
- 011-019 EGR Cooler
- 011-022 EGR Valve
- 011-025 EGR Connection Tubes
- 011-027 Exhaust Gas Pressure Sensor Tube
- 011-029 EGR Cooler Mounting Bracket
- 011-031 EGR Cooler Coolant Lines
- 011-041 Aftertreatment Diesel Particulate Filter
- 011-046 Aftertreatment Diesel Particulate Filter Differential Pressure Sensor Mounting Bracket
- 011-047 Aftertreatment Diesel Particulate Filter Differential Pressure Sensor Tubes
- 011-048 Aftertreatment Inlet and Outlet
- 011-050 Aftertreatment System
- 011-056 Exhaust System Diagnostics
- 012-003 Air Compressor Carbon Buildup
- 012-004 Air Compressor Coolant Lines
- 012-007 Air Compressor Cylinder Head, Single Cylinder
- 012-013 Air Compressor Unloader and Valve Assembly
- 012-014 Air Compressor
- 012-016 Air Governor
- 012-019 Air Leaks, Compressed Air System
- 012-020 Air Compressor (Oil Carryover)
- 012-110 Air Compressor Oil Supply Line
- 013-001 Alternator
- 013-003 Alternator Bracket
- 013-007 Batteries
- 013-009 Battery Cables and Connections
- 013-017 Starter Magnetic Switch
- 013-019 Starter Solenoid
- 013-018 Starter Switch
- 013-020 Starting Motor
- 013-023 Charging System Indicator
- 014-002 Engine Testing (Chassis Dynamometer)
- 014-003 Engine Run-in (Chassis Dynamometer)
- 014-004 Engine Run-in (Without Dynamometer)
- 014-005 Engine Testing (Engine Dynamometer)
- 014-006 Engine Run-in (Engine Dynamometer)
- 014-008 Engine Testing (In Chassis)
- 014-010 Crankcase Blowby, Measure
- 014-013 Aftertreatment Testing
- 016-002 Engine Support Bracket, Front
- 016-003 Engine Support Bracket, Rear
- 016-004 Flexplate
- 016-005 Flywheel
- 016-006 Flywheel Housing
- 016-007 Flywheel Housing, REPTO
- 016-008 Flywheel Ring Gear
- 016-010 Engine Mounts
- 017-002 Cup Plug
- 017-007 Pipe Plug
- 017-011 Straight Thread Plug
- 017-015 Expansion Plug
- 020-004 Engine Brake Assembly
- 020-012 Engine Brake Solenoid Valve
- 020-015 Engine Brake Wiring Harness
- 205-001 Additional Service Literature
- 205-002 Service Literature Ordering Location
- 205-004 Cummins Customized Parts Catalog
- 018-021 Electrical System
- 018-024 Cummins®/Fleetguard® Filter Specifications
- 018-005 Drive Belt Tension
- 018-010 Fraction, Decimal, Millimeter Conversions
- 018-011 Newton-Meter to Foot-Pound Conversions
- 018-009 Capscrew Markings and Torque Values
- 018-012 Pipe Plug Torque Values
- 018-013 Tap-Drill Chart - U.S. Customary and Metric
- Manual Change History