Mercedes Benz MBE 4000 Engine - Service Manual / Repair Manual

MERCEDES BENZ MBE 4000 ENGINE - WORKSHOP, SERVICE, REPAIR MANUAL

- English Service Manual / Repair Manual, for Mercedes Benz  MBE 4000 Engine.
 

CONTENTS:

General Information  1
- Scope and use of this manual . 3
- General description  3
- Electronic engine control system . 4
- Engine braking power  7
- General specifications and engine views . 7
- Engine model and serial number . 14
- Exhaust gas recirculation (egr) system . 16
- Safety instructions and precautions  20
- English to metric conversion  32
- Decimal and metric equivalents  33
- Torque specifications . 35

1 Engine
- 1.1 cylinder head cover  1-3
- 1.2 cylinder head  1-5
- 1.3 cylinder block  1-24
- 1.4 egr cylinder head and block . 1-40
- 1.5 egr front and rear lifter brackets . 1-43
- 1.6 engine brake  1-45
- 1.7 front radial seal . 1-51
- 1.8 rear radial seal . 1-54
- 1.9 crankshaft assembly . 1-57
- 1.10 front cover housing . 1-82
- 1.11 crankshaft vibration damper . 1-84
- 1.12 flywheel  1-86
- 1.13 ring gear . 1-96
- 1.14 pilot bearing  1-100
- 1.15 engine cranking tool . 1-102
- 1.16 flywheel housing . 1-104
- 1.17 piston, piston ring, and connecting rod . 1-106
- 1.18 egr piston, piston ring, and connecting rod  1-135
- 1.19 valves  1-138
- 1.20 egr valves . 1-161
- 1.21 rocker arm . 1-166
- 1.22 camshaft and camshaft sensor  1-170
- 1.23 egr camshaft . 1-181
- 1.a additional information  1-183

2 Fuelsystem
- 2.1 injector unit pump . 2-3
- 2.2 egr injector unit pump  2-11
- 2.3 fuel injector line  2-13
- 2.4 fuel injector nozzle  2-18
- 2.5 egr fuel injector nozzle . 2-24
- 2.6 protective sleeve . 2-25
- 2.7 ddec electronic control unit . 2-29
- 2.8 fuel heat exchanger  2-34
- 2.9 fuel filter . 2-37
- 2.10 egr fuel filter  2-41
- 2.11 fuel pump . 2-43
- 2.12 fuel system inspection . 2-47
- 2.a additional information  2-57

3 Lubrication System
- 3.1 oil pan . 3-3
- 3.2 oil spray nozzle . 3-9
- 3.3 egr camshaft lubrication sprayer  3-13
- 3.4 oil pump  3-14
- 3.5 egr oil pump and pick up tube . 3-21
- 3.6 oil filter  3-23
- 3.7 oil heat exchanger and filter housing  3-26
- 3.8 oil pressure and temperature sensor  3-32
- 3.a additional information  3-35

4 Cooling System
- 4.1 cooling system . 4-3
- 4.2 coolant pump  4-8
- 4.3 egr coolant pump  4-20
- 4.4 front idler and tensioner support  4-22
- 4.5 thermostat . 4-25
- 4.6 egr thermostat housing . 4-30
- 4.7 coolant temperature sensor  4-32
- 4.a additional information  4-35

5 Fuel, Lubricating Oil, And Coolant
- 5.1 fuel  5-3
- 5.2 lubricating oil . 5-5
- 5.3 coolant  5-7
- 5.a additional information  5-13

6 Air Intake System
- 6.1 intake manifold . 6-3
- 6.2 charge pressure/temperature sensor . 6-5
- 6.3 turbocharger . 6-6
- 6.a additional information  6-17

7 Exhaust System
- 7.1 exhaust manifold . 7-3
- 7.2 exhaust brake assembly . 7-6
- 7.3 egr exhaust manifold  7-14
- 7.4 egr cooler and cooler support bracket  7-26
- 7.5 egr control valve, gas outlet pipe, and gas mixer  7-43
- 7.6 epv (electronic proportional valve) and wabco® air solenoid valve . 7-51
- 7.7 hengst® breather filter . 7-55
- 7.a additional information  7-59

8 Electrical Equipment
- 8.1 drive belts  8-3
- 8.a additional information  8-15

9 Power Take-Off
- 9.1 power take-off . 9-3

10 Special Equipment
- 10.1 air compressor  10-3
- 10.a additional information  10-11

11 Operation And Verification
- 11.1 preparation for a first time start . 11-3
- 11.2 starting the engine . 11-7
- 11.3 running the engine  11-10
- 11.4 stopping the engine  11-12

12 Engine Tune-Up
- 12.1 valve lash checking  12-3
- 12.2 adjusting valve lash . 12-10

13 Preventive Maintenance
- 13.1 scheduled intervals . 13-3

14 Engine Storage
- 14.1 preparing engine for storage . 14-3

15 Mechanical Troubleshooting
- 15.1 troubleshooting the electronic engine controlsystem  15-3
- 15.2 general troubleshooting . 15-4