Ducati Hyperstrada 821 - Workshop Manual / Repair Manual

DUCATI HYPERSTRADA 821 - SERVICE MANUAL / REPAIR MANUAL

- English Workshop Manual / Repair Manual for motorcycle Ducati Hyperstrada 821.


INDEX:

HYM.01 - GENERAL
SYMBOLS - ABBREVIATIONS - REFERENCES
- Product specifications
HAZARDOUS PRODUCTS - WARNINGS
- General maintenance instructions
- General safety rules
HYM.02 - INFORMATION ABOUT THE MODEL
MODEL IDENTIFICATION DATA
- Identification data
HYM.03 - TECHNICAL DATA
TECHNICAL SPECIFICATIONS
- Lights/instrument panel
- Injection system
- Fuel system
- Injection-ignition system
- Charging system/generator
- Hydraulic brakes
- Rear suspension
- Rear wheel
- Front suspension
- Front wheel
- Cooling system
- Gearbox
- Cylinder/Piston
- Crankshaft
- Timing system/valves
- Transmission
- Colours
- General
DIMENSIONS
- Dimensions
FUEL, LUBRICANTS AND OTHER FLUIDS
- Fuel, lubricants and other fluids
TIGHTENING TORQUE VALUES
- Engine tightening torque values
- Frame tightening torque values
HYM.04 - MAINTENANCE OPERATIONS
VEHICLE PRE-DELIVERY
- Vehicle pre-delivery
SCHEDULED MAINTENANCE CHART
- Operations to be carried out by the customer
- Operations to be carried out by the dealer
MAINTENANCE OPERATIONS
- Adjusting the rear shock absorber (BASIC)
- Adjusting the position of the gear change and rear brake pedals
- Adjusting the clutch lever and front brake lever
- Checking the rear brake pad wear and changing the brake pads
- Checking the front brake pad wear and changing the brake pads
- Adjusting the chain tension
- Adjusting the steering head bearing play
- Adjusting the clutch control cable
- Changing the fluid in the rear brake system
- Changing the fluid in the front brake system
- Changing the coolant
- Checking the coolant level
- Changing and cleaning the air filters
- Spark plugs replacement
- Changing the timing belts
- Checking valve clearance
- Changing the engine oil and filter cartridge
- Check engine oil level
ACCESSORIES
- Side panniers kit
HYM.05 - FAIRINGS
REAR-VIEW MIRRORS
- Refitting the rear-view mirrors
- Removing the rear-view mirrors
HEADLIGHT FAIRING
- Refitting the headlight fairing
- Removing the headlight fairing
FAIRINGS
- Refitting the fairings
- Removing the fairings
SEAT - SIDE PANELS
- Refitting the rear side panels
- Removing the rear side panels
- Refitting the seat
- Removing the seat
FRONT AND REAR MUDGUARD
- Refitting the rear mudguard
- Removing the rear mudguard
- Refitting the front mudguard
- Removing the front mudguard
HYM.06 - ELECTRIC SYSTEM AND ENGINE MANAGEMENT
WIRING DIAGRAM
- Table Z
- Table Y
- Table X
- Table W
- Table V
- Table U
- Table T
- Table S
- Table R
- Table Q
- Table P
- Table O
- Table N
- Table M
- Table L
- Table K
- Table J
- Table I
- Table H
- Table G
- Table F
- Table E
- Table D
- Table C
- Table B
- Table A
- Routing of wiring on frame
BATTERY CHARGING SYSTEM
- Rectifier-regulator
- Generator
- Battery
- Topping up the electrolyte
- Recharging the battery
- Checking the battery charging system
ELECTRIC STARTING
- Solenoid starter
- Starter motor
- Electric starting system
LIGHTS
- Headlight aim
- Changing bulbs
HYM.07 - CHASSIS
FRONT WHEEL
- Refitting the front wheel
- Overhauling the front wheel
- Removing the front wheel
REAR WHEEL
- Refitting the rear wheel
- Overhauling the rear wheel
- Removing the rear wheel
FRONT BRAKE CONTROL
- Refitting the front brake system
- Refitting the brake discs
- Overhauling the front brake components
- Removing the brake discs
- Removing the front brake system
- Maintenance operations
- Refitting the front brake master cylinder
- Removing the front brake master cylinder
REAR BRAKE
- Refitting the rear brake calliper
- Removing the rear brake disc
- Removing the rear brake calliper
- Refitting the rear brake control
- Disassembling the rear brake control
- Removing the rear brake control
ABS INFORMATION
- Disabling the ABS
- ABS operating information
- Operating principle
ABS COMPONENTS
- Wiring/hose routing
- Refitting the ABS control unit
- Removing the ABS control unit
- Changing the rear phonic wheel sensor
- Changing the front phonic wheel sensor
ABS COMPONENT MAINTENANCE
- Bleeding the ABS hydraulic system
- Adjusting the phonic wheel sensor AIR-GAP
HANDLEBAR UNIT: HAND GUARD - THROTTLE CONTROL
- Refitting the throttle twistgrip
- Removing the throttle twistgrip
- Refitting the handlebar
- Removing the handlebar
- Refitting the hand guards
- Removing the hand guards
GEARCHANGE MECHANISM
- Refitting the gearchange mechanism
- Disassembling the gearchange control
- Removing the gearchange mechanism
FORK - STEERING HEAD: FRONT FORK
- Overhauling the front forks
- Refitting the front forks
- Removal of the front forks
FORK - STEERING HEAD: STEERING
- Refitting the steering tube components
- Removing the steering head components
- Steering angle adjustment
- Adjusting the steering head bearing clearance
REAR SHOCK ABSORBER UNIT
- Refitting the rear suspension
- Overhauling the rear shock absorber
- Removing the rear shock absorber
- Rear suspension system
SWINGING ARM
- Refitting the rear swinging arm
- Overhauling the rear swinging arm
- Inspecting the swinging arm shaft
- Removing the swinging arm
- Refitting the rear wheel eccentric hub and rear wheel shaft
- Removing the rear wheel eccentric hub and the rear wheel shaft
FINAL DRIVE
- Lubricating the chain
- Washing the chain
- Refitting the rear sprocket
- Replacing the rear sprocket
- Refitting the front sprocket
- Removing the front sprocket
- Inspecting the final drive
FOOTPEG BRACKETS
- Refitting the footpegs
- Removing the footpegs
STANDS
- Refitting the central stand
- Removing the central stand
- Refitting the side stand
- Removing the side stand
FRAME INSPECTION
- Reassembling structural components and frame
- Checking the frame
- Removing the rear frame
TAIL LIGHT - NUMBER PLATE HOLDER
- Refitting the tail light
- Removing the tail light
- Refitting the number plate holder
- Removing the number plate holder
ELECTRICAL COMPONENT TRAY
- Refitting the electrical component tray
- Removing the electrical component tray
HYM.08 - FUEL SYSTEM / EXHAUST SYSTEM
FUEL TANK
- Refitting the fuel tank
- Refitting the fuel tank flange
- Removing the tank flange
- Removing the fuel tank
AIRBOX - THROTTLE BODY
- Refitting the throttle body
- Removing the throttle body
- Refitting the airbox
- Removing the airbox
AIR INTAKE
- Refitting the secondary air system
- Removing the secondary air system
- Refitting the air filters
- Removing the air filters
EXHAUST SYSTEM
- Refitting the silencer
- Refitting the exhaust system
- Removing the exhaust system
- Removing the silencer
CANISTER FILTER
- Refitting the Canister filter
- Removing the Canister filter
- Canister filter system
HYM.09 - ENGINE
REMOVING-REFITTING THE ENGINE ASSEMBLY
- Refitting the engine
- Removing the engine
LUBRICATION SYSTEM: OIL PUMP
- Refitting the oil pump
- Reassembling the oil pump
- Disassembling the oil pump
- Removing the oil pump
COOLING SYSTEM: WATER TANK
- Refitting the water tank
- Removing the water tank
COOLING SYSTEM: WATER RADIATOR
- Refitting the cooling system hoses and unions
- Removing the cooling system hoses and unions
- Refitting the water radiator
- Replacing the cooling fan
- Removing the water radiator
COOLING SYSTEM: WATER PUMP
- Refitting the water pump
- Removing the water pump
CYLINDER HEAD ASSEMBLY: CHECKS AND ADJUSTMENTS
- Checking the engine timing
- Checking valve lift
- Checking and adjusting the valve clearance
CYLINDER HEAD ASSEMBLY: TIMING SYSTEM
- Refitting the timing layshaft pulley
- Removing the timing layshaft pulleys
- Reassembling the timing pulleys
- Disassembling the camshaft pulleys
- Refitting the idler and tensioner pulley mounting pins
- Removing the tensioner pins
- Refitting the cylinder heads pulleys/idler pulleys
- Removing the cylinder head pulley/idler pulley
- Refitting the timing belts
- Removing the tensioner pulley/timing belt
- Refitting the timing outer covers
- Removing the timing belt covers
CYLINDER HEAD ASSEMBLY: CAMSHAFTS
- Refitting the intake manifold and water union
- Removing the intake manifold and water union
- Refitting the camshafts
- Checking the camshafts and supports
- Removing the camshafts
CYLINDER HEAD ASSEMBLIES: VALVES - ROCKER ARMS
- Refitting the cylinder head assemblies
- Reassembling the cylinder head
- Overhauling the cylinder head components
- Removing the valve rocker arms
- Removing the valves
- Removing the cylinder heads
CYLINDER/PISTON ASSEMBLY
- Refitting the cylinder/piston assembly
- Overhauling the cylinder/piston components
- Removing the cylinder/piston assembly
CLUTCH ASSEMBLY: CLUTCH
- Reassembling the clutch
- Checking and overhauling the components
- Removing the clutch
- Description of the clutch assembly
CLUTCH ASSEMBLY: CLUTCH COVER
- Reassembling the clutch cover
- Disassembling the clutch cover
- Refitting the clutch cover
- Removing the clutch cover
CLUTCH ASSEMBLY: PRIMARY DRIVE GEARS
- Refitting the primary drive gears and checking backlash
- Removing the primary drive gears
GEARBOX ASSEMBLY: GEARCHANGE MECHANISM
- Refitting the gear interlock plunger and ratchet
- Disassembling gear interlock plunger and ratchet
- Refitting the gearchange mechanism
- Removing the gearchange mechanism
GEARBOX ASSEMBLY: GEARBOX SHAFTS
- Reassembling the gearbox assembly
- Reassembling the gearbox shafts
- Inspecting the fork selector drum
- Inspecting the gear selector forks
- Overhauling the gearbox
- Disassembling the gearbox shafts
- Removing the gearbox assembly
FLYWHEEL - GENERATOR
- Overhauling the flywheel-generator assembly
- Refitting the flywheel-generator assembly
- Removing the flywheel - generator assembly
- Refitting the generator cover
- Disassembling the generator cover
- Removing the generator cover
CRANKCASE ASSEMBLY: OUTER COMPONENTS
- Refitting the starter motor
- Removing the starter motor
- Refitting the starter motor gear
- Removing the starter motor idler gear
- Refitting the timing gears
- Removing the timing gears
- Refitting the external components
- Removing outer components
CRANKCASE ASSEMBLY: CRANKCASE HALVES
- Reassembling the crankcase halves
- Shimming the shafts
- Reassembling the crankcase halves
- Main bearings
- Overhauling the crankcase halves
- Separating the crankcase halves
CRANKCASE ASSEMBLY: CONNECTING RODS
- Refitting the connecting rod assembly
- Reassembling the connecting rod assembly
- Overhauling the connecting rods
- Disassembling the connecting rod assembly
- Removing the connecting rod assembly