Deutz Agrofarm 85, 100 - Service Manual / Repair Manual - Wiring Diagrams

DEUTZ AGROFARM 85, 100 - WORKSHOP, SERVICE, REPAIR MANUAL - WIRING DIAGRAMS

- English Service Manual and Wiring Diagrams, for Deutz Agrofarm 85, 100.
 

CONTENTS:

0 - INTRODUCTION
- Introduction 0-2
- Safety notes 0-3
- General safety rules 0-4
- Safety precautions for removal and refi tting operations 0-6
- Lifting instructions 0-8
- Tightening torques 0-10
- Threadlockers, adhesives, sealants and lubricants 0-14
- Conversion factors 0-16

10 - TECHNICAL CHARACTERISTICS
- 10.1 - Transmission 10-2
- 10.1.1 - Transmission (Agrofarm 85) 10-2
- 10.1.2 - Transmission (Agrofarm 100) 10-10
- 10.1.3 - Rear. PTO 10-18
- 10.1.4 - 2 and 4-speed PTO and groundspeed PTO 10-23
- 10.2 - Front axle 10-25
- 10.2.1 - Front axle 10-25
- 10.3 - Hydraulic system 10-28
- 10.3.1 - Hydraulic system (Agrofarm 85) 10-28
- 10.3.2 - Hydraulic system (Agrofarm 100) 10-34
- 10.3.3 - Steering circuit pump - directional control valve circuit 10-39
- 10.3.4 - Power steering 10-41
- 10.3.5 - Auxiliary services directional control valve 10-42
- 10.3.6 - Hydraulic lift directional control valve (Agrofarm 85) 10-43
- 10.3.7 - Hydraulic lift directional control valve (Agrofarm 100) 10-47
- 10.3.8 - Braking system 10-51
- 10.3.9 - “Separate-Brake” valve 10-52
- 10.3.10 - Trailer braking valve 10-57
- 10.3.11 - Services solenoid valve assembly 10-60

20 - CALIBRATIONS AND ELECTRONIC DIAGNOSIS
- 20.1 - Diagnostic instrument 20-2
- 20.1.1 - All Round Tester 20-2
- 20.1.2 - Connecting the tester to the lift and engine control units 20-7
- 20.2 - Introduction to the tractor≈s electronic system 20-8
- 20.2.1 - Introduction to the tractor’s electronic system 20-8
- 20.3 - Putting the tractor into service 20-10
- 20.3.1 - Putting the tractor into service 20-10
- 20.4 - ECU alarms 20-16
- 20.4.1 - Instrument panel alarms 20-16

30 - METHOD
- 30.1 - Engine 30-2
- 30.1.1 - Engine - Separation from the transmission (B0.00.02) 30-2
- 30.1.2 - Engine (B0.00.01) 30-7
- 30.1.3 - Fan belt 30-12
- 30.1.4 - Tensioning the fan drive belt 30-13
- 30.1.5 - Alternator and fuel pump drive belt 30-14
- 30.1.6 - Alternator and fuel pump belt tensioning 30-15
- 30.2 - Engine accessories 30-16
- 30.2.1 - RADIATOR - Tractor without front PTO (C0.01.01) 30-16
- 30.2.2 - RADIATOR - Tractor with front PTO (C0.01.01) 30-20
- 30.2.3 - Changing the coolant and fl ushing the circuit 30-24
- 30.2.4 - Fuel tank (C0.03.01) 30-26
- 30.2.5 - Starter motor 30-29
- 30.2.6 - Exhaust pipe - Tractor with cab (C0.06.01) 30-31
- 30.3 - Transmission 30-32
- 30.3.1 - Parking brake 30-32
- 30.3.2 - Clutch plate 30-34
- 30.3.3 - Clutch thrust bearing 30-36
- 30.3.4 - Clutch housing - assembly (D0.02.01) (Agrofarm 85) 30-37
- 30.3.5 - Clutch housing - assembly (D0.02.01) (Agrofarm 100) 30-42
- 30.3.6 - Gearbox and shuttle assy. - complete unit (D0.09.03) 30-47
- 30.3.7 - Disassembly of gearbox and shuttle assy. - complete unit 30-49
- 30.3.8 - Gearbox support and gear selector rods 30-53
- 30.3.9 - Shuttle shaft 30-56
- 30.3.10 - Primary shaft 30-60
- 30.3.11 - Secondary shaft (Agrofarm 85) 30-61
- 30.3.12 - Secondary shaft (Agrofarm 100) 30-66
- 30.3.13 - PTO output shaft (4 speed version) 30-71
- 30.3.14 - PTO output shaft disassembly (4 speed version) 30-74
- 30.3.15 - PTO output shaft (2 speed version) 30-77
- 30.3.16 - PTO output shaft disassembly (2 speed versions) 30-80
- 30.3.17 - PTO clutch 30-81
- 30.3.18 - PTO clutch disassembly 30-85
- 30.3.19 - PTO fi nal shaft (2-speed version) 30-90
- 30.3.20 - PTO fi nal shaft (4-speed version) 30-94
- 30.3.21 - Groundspeed PTO fi nal shaft 30-98
- 30.3.22 - Groundspeed PTO engagement device 30-101
- 30.3.23 - Range and differential assembly - complete assembly 30-102
- 30.3.24 - Rear pinion (Agrofarm 85) 30-103
- 30.3.25 - Rear pinion (Agrofarm 100) 30-108
- 30.3.26 - Four-wheel drive output shaft 30-113
- 30.3.27 - Differential - Bevel gear pair 30-116
- 30.3.28 - Range selector assembly 30-125
- 30.3.29 - Changing transmission oil (D0.00.01) 30-127
- 30.3.30 - Pump drive PTO - Outer gear 30-129
- 30.3.31 - Pump drive PTO - Inner gear 30-131
- 30.3.32 - 4WD engagement device 30-133
- 30.4 - Rear axle 30-136
- 30.4.1 - RH rear axle (E0.02.01) (Agrofarm 85) 30-136
- 30.4.2 - LH rear axle (E0.02.02) (Agrofarm 85) 30-139
- 30.4.3 - RH/LH rear axle (Agrofarm 85) 30-143
- 30.4.4 - RH rear axle (Agrofarm 100) 30-148
- 30.4.5 - Planet carrier assembly (Agrofarm 85) 30-152
- 30.4.6 - LH rear axle (Agrofarm 100) 30-154
- 30.4.7 - RH/LH rear axle (Agrofarm 100) 30-158
- 30.4.8 - Planet carrier assembly (Agrofarm 100) 30-164
- 30.4.9 - Rear differential 30-166
- 30.4.10 - Rear differential disassembly (Agrofarm 85) 30-169
- 30.4.11 - Rear differential disassembly (Agrofarm 100) 30-172
- 30.4.12 - Rear axle brake discs 30-175
- 30.4.13 - Rear axle brake piston (Agrofarm 85) 30-176
- 30.4.14 - Rear axle brake piston (Agrofarm 100) 30-178
- 30.5 - Front axle 30-180
- 30.5.1 - Front carrier (F0.01.01) 30-180
- 30.5.2 - 4WD front axle (F0.03.01) 30-184
- 30.5.3 - Adjusting the front axle end fl oat 30-186
- 30.5.4 - Steering cylinders 30-189
- 30.5.5 - Steering cylinders disassembly 30-191
- 30.5.6 - Final drive reduction unit 30-195
- 30.5.7 - Final drive reduction unit disassembly 30-197
- 30.5.8 - Steering knuckle housing and halfshaft 30-203
- 30.5.9 - Steering knuckle housing and halfshaft 30-209
- 30.5.10 - Differential unit 30-212
- 30.5.11 - Differential disassembly 30-214
- 30.5.12 - Differential unit adjustment 30-217
- 30.5.13 - Bevel gear pair (Agrofarm 85) 30-221
- 30.5.14 - Bevel gear pair disassembly (Agrofarm 85) 30-226
- 30.5.15 - Differential disassembly (Agrofarm 85) 30-236
- 30.5.16 - Bevel gear pair (Agrofarm 100) 30-238
- 30.5.17 - Bevel gear pair disassembly (Agrofarm 100) 30-243
- 30.5.18 - Differential disassembly (Agrofarm 100) 30-253
- 30.5.19 - Front brake discs 30-255
- 30.5.20 - Front axle brake piston 30-256
- 30.5.21 - 4WD shaft 30-257
- 30.6 - Bodywork - Cab - Platform 30-260
- 30.6.1 - Cab (G0.03.01) 30-260
- 30.6.2 - Front hoods (G0.01.01) 30-268
- 30.6.3 - Fenders 30-270
- 30.6.4 - Front instrument panel (G0.06.04) 30-271
- 30.6.5 - Air conditioning 30-274
- 30.6.6 - Compressor 30-277
- 30.6.7 - Clutch master cylinder 30-278
- 30.6.8 - Clutch piston 30-281
- 30.6.9 - Clutch control circuit 30-282
- 30.6.10 - Brake master cylinders 30-283
- 30.6.11 - Control levers (Agrofarm 85) 30-285
- 30.6.12 - Control levers (Agrofarm 100) 30-289
- 30.7 - Hydraulic system 30-294
- 30.7.1 - Pump for hydraulic lift and auxiliary services 30-294
- 30.7.2 - Power steering (H0.02.01) 30-296
- 30.7.3 - Pressure relief valve setting: 30-298
- 30.7.4 - Power steering disassembly 30-299
- 30.7.5 - Power steering pump 30-316
- 30.7.6 - Rear 4-way auxiliary services control valve (Agrofarm 85) 30-318
- 30.7.7 - Rear 6-way auxiliary services control valve (Agrofarm 100) 30-320
- 30.7.8 - Braking circuit (Agrofarm 85) 30-324
- 30.7.9 - Braking circuit (Agrofarm 100) 30-326
- 30.7.10 - Services solenoid valve assembly 30-329
- 30.8 - Front PTO 30-331
- 30.8.1 - Front PTO 30-331
- 30.8.2 - PTO assembly. 30-336
- 30.8.3 - Pump assy 30-347
- 30.8.4 - Clutch-brake assembly 30-349
- 30.8.5 - Solenoid valve assy 30-356
- 30.9 - Front lift 30-357
- 30.9.1 - Front lift 30-357
- 30.9.2 - Lift cylinders 30-359
- 30.10 - Rear lift 30-363
- 30.10.1 - Lift - Complete assembly (R0.02.03) (Agrofarm 85) 30-363
- 30.10.2 - Lift disassembly - complete assembly (Agrofarm 85) 30-366
- 30.10.3 - Lift - Complete assembly (R0.02.03) (Agrofarm 100) 30-371
- 30.10.4 - Lift disassembly - Complete assembly (Agrofarm 100) 30-375
- 30.10.5 - Lift cylinder (Agrofarm 100) 30-380
- 30.10.6 - Bushes (Agrofarm 100) 30-382
- 30.10.7 - Hydraulic lift directional control valve (Agrofarm 85) 30-383
- 30.10.8 - Lift control valve disassembly (Agrofarm 85) 30-384
- 30.10.9 - Lift control valve disassembly (Agrofarm 100) 30-390
- 30.10.10 - Mechanical draft sensor (Agrofarm 85) 30-396
- 30.10.11 - Mechanical draft sensor disassembly (Agrofarm 85) 30-397
- 30.10.12 - Mechanical draft sensor (Agrofarm 100) 30-399
- 30.10.13 - Mechanical draft sensor disassembly (Agrofarm 100) 30-400
- 30.10.14 - 3-point linkage 30-402
- 30.11 - Wheels 30-404
- 30.11.1 - Front wheels (S0.01.01) 30-404
- 30.11.2 - Rear wheels (S0.02.01) 30-405
- 30.12 - Ballast - Towing hitches 30-406
- 30.12.1 - Towing hitch slide (Agrofarm 85) 30-406
- 30.12.2 - Towing hitch slide (Agrofarm 100) 30-407

40 - WIRING DIAGRAMS
- 40.1 - Introduction 40-2
- 40.1.1 - Structure of the unit 40-2
- 40.1.2 - Wiring and components index 40-8
- 40.2 - Components 40-22
- 40.2.1 - Components 40-22
- 40.3 - Systems 40-33
- 40.3.1 - Earthing points 40-33
- 40.3.2 - Starting and pre-heating 40-35
- 40.3.3 - Lights selector - Tractor with cab 40-37
- 40.3.4 - Lights selector - Tractor with platform 40-39
- 40.3.5 - Diagnostic accessories - Tractor with standard cab 40-41
- 40.3.6 - Diagnostic accessories - Tractor with high-visibility cab 40-43
- 40.3.7 - Instrument panel 40-45
- 40.3.8 - Worklights - Tractor with standard cab 40-47
- 40.3.9 - Wipers - Tractor with standard cab 40-49
- 40.3.10 - Heating system - Tractor with standard cab 40-51
- 40.3.11 - Air conditioning system - Tractor with standard cab 40-53
- 40.3.12 - Worklights - Tractor with high-visibility cab 40-55
- 40.3.13 - Wipers - Tractor with high-visibility cab 40-57
- 40.3.14 - Heating system - Tractor with high-visibility cab 40-59
- 40.3.15 - Air conditioning system - Tractor with high-visibility cab 40-61
- 40.3.16 - Transmission 40-63
- 40.3.17 - PTO 40-65
- 40.3.18 - Brakes 40-67
- 40.3.19 - CAN BUS ELECTRONIC SYSTEM 40-69
- 40.4 - Wiring looms 40-70
- 40.4.1 - Hood lights wiring - 0.014.8107.4/20 40-70
- 40.4.2 - Hood lights wiring connector positions 40-71
- 40.4.3 - Engine wiring - version with front battery - 0.014.8629.4/20 40-73
- 40.4.4 - Engine wiring connector positions - version with front battery 40-74
- 40.4.5 - Engine wiring - version with lateral battery - 0.015.1597.4/10 40-77
- 40.4.6 - Engine wiring connector positions - version with lateral battery 40-78
- 40.4.7 - Battery wiring loom - 0.014.8806.4/20 40-81
- 40.4.8 - Battery wiring connector positions 40-82
- 40.4.9 - Preheating wiring loom - 0.014.9195.4/20 40-86
- 40.4.10 - Pre-heating wiring connector positions 40-87
- 40.4.11 - Power supply wiring - 0.015.1983.4/10 40-89
- 40.4.12 - Power supply wiring connector positions 40-90
- 40.4.13 - Instrument panel wiring - 0.014.8628.4/20 40-93
- 40.4.14 - Instrument panel wiring connector positions 40-97
- 40.4.15 - RH drivetrain wiring - 0.014.8630.4/20 40-101
- 40.4.16 - RH drivetrain wiring connector positions 40-102
- 40.4.17 - LH drivetrain wiring - 0.014.9193.4/20 40-104
- 40.4.18 - LH drivetrain wiring connector positions 40-105
- 40.4.19 - Power supply wiring - Tractor with standard cab - 0.014.9375.4/20 40-107
- 40.4.20 - Power supply wiring connector positions - Tractor with standard cab 40-108
- 40.4.21 - Roof line wiring - Tractor with standard cab - 0.009.7850.4/50 40-110
- 40.4.22 - Roof line wiring connector positions - Tractor with standard cab 40-112
- 40.4.23 - Heating wiring - Tractor with standard cab - 0.010.2147.2 40-115
- 40.4.24 - Heating system wiring connector positions - Tractor with standard cab 40-116
- 40.4.25 - Air conditioning wiring - Tractor with standard cab - 0.010.2153.2 40-118
- 40.4.26 - Air conditioner wiring connector positions - Tractor with standard cab 40-119
- 40.4.27 - Air conditioning cooler fan wiring - Tractor with standard cab - 0.009.7853.3/20 40-121
- 40.4.28 - Air conditioner exchanger fan wiring connector positions - Tractor with standard cab 40-122
- 40.4.29 - Front-rear worklights wiring - Tractor with standard cab - 0.009.7851.4/50 40-124
- 40.4.30 - Supplementary worklights wiring connector positions - Tractor with standard cab 40-126
- 40.4.31 - Supplementary worklights wiring - Tractor with standard cab - 0.015.1435.4/10 40-128
- 40.4.32 - Supplementary worklights wiring connector positions - Tractor with standard cab 40-130
- 40.4.33 - Windscreen wiper wiring - Tractor with standard cab - 0.010.4516.3 40-132
- 40.4.34 - Windscreen wiper connector positions wiring - Tractor with standard cab 40-133
- 40.4.35 - Loudspeaker wiring - Tractor with standard cab - 0.011.0729.4/10 40-135
- 40.4.36 - Loudspeaker wiring connector positions - Tractor with standard cab 40-137
- 40.4.37 - Cab power supply wiring - Tractor with high-visibility cab - 0.014.9376.4/10 40-139
- 40.4.38 - Cab power supply wiring connector positions - Tractor with high-visibility cab 40-140
- 40.4.39 - Roof line wiring - Tractor with high-visibility cab - 0.011.3606.4/50 40-142
- 40.4.40 - Roof line wiring connector positions - Tractor with high-visibility cab 40-145
- 40.4.41 - Heating system wiring - Tractor with high-visibility cab - 0.010.2554.2 40-147
- 40.4.42 - Heating system wiring connector positions - Tractor with high-visibility cab 40-149
- 40.4.43 - Air conditioning wiring - Tractor with high-visibility cab - 0.010.2560.0 40-151
- 40.4.44 - Air conditioner wiring connector positions - Tractor with high-visibility cab 40-153
- 40.4.45 - Air conditioning cooler fan wiring - Tractor with high-visibility cab - 0.011.3610.3/20 40-155
- 40.4.46 - Air conditioning exchanger fan wiring connector positions - Tractor with high-visibility cab 40-156
- 40.4.47 - Front-rear worklights wiring - Tractor with high-visibility cab - 0.011.3595.3/10 40-158
- 40.4.48 - Worklights wiring connector positions - Tractor with high-visibility cab 40-159
- 40.4.49 - Supplementary worklights wiring - Tractor with high-visibility cab - 0.015.1437.4/10 40-161
- 40.4.50 - Supplementary worklights wiring connector positions - Tractor with high-visibility cab 40-162
- 40.4.51 - Windscreen wiper wiring - Tractor with high-visibility cab - 0.011.3597.3 40-166
- 40.4.52 - Windscreen wiper wiring connector positions - Tractor with high-visibility cab 40-167
- 40.4.53 - Loudspeaker, radio, rear wiper, fl ashing light and clock wiring - Tractor with highvisibility cab - 0.011.3596.3/40 40-169
- 40.4.54 - Loudspeaker, radio, rear wiper, fl ashing light and clock wiring connector positions - Tractor with high-visibility cab 40-171
- 40.4.55 - Wiring for front lights - Tractor with cab - 0.010.8189.3/40 40-173
- 40.4.56 - Front lights wiring connector positions - Tractor with cab 40-174
- 40.4.57 - Wiring for lower front lights - Tractor with cab - 0441.1923.4 40-177
- 40.4.58 - Lower front lights wiring connector positions - Tractor with cab 40-178
- 40.4.59 - Wiring for front lights - Tractor with platform - 0.015.3094.4 40-180
- 40.4.60 - Front lights wiring connector positions - Tractor with platform 40-182
- 40.4.61 - Worklights wiring - Tractor with platform - 0.014.9281.4 40-184
- 40.4.62 - Worklights wiring connector positions - Tractor with platform 40-186
- 40.4.63 - Rotating beacon wiring - 0.012.9909.4 40-188
- 40.4.64 - Position of rotary beacon wiring connectors 40-189
- 40.4.65 - Trailer hydraulic braking wiring - 0.014.1645.4/10 40-191
- 40.4.66 - Trailer hydraulic braking wiring connector positions 40-192