Dazon 1100 Buggy - Owners & Parts Manual

DAZON 1100 OWNERS & PARTS MANUAL

- English Owners & Spare Parts Catalogue to buggy Dazon 1100.


INDEX:

OWNERS MANUAL

1. Foreword
2. A Few Words about Safety
3. Important Safety Information
4. Safety Labels0
5. Are You Ready to Drive?
6. Is Your Vehicle Ready to Drive?
7. Safe Driving Precautions
8. Components location
9. Adding oil before driving
10. Operation instruction
11. Pre-drive instruction
12. Maintenance & service instructions
13. Battery
14. Storage instruction
15. Periodical Checks and Services
16. Specifications
17. Buggy wiring diagram



CHASSIS PARTS MANUAL


Frame Comp
Mudguard, Front
Mudguard Bracket, Left(Right) Front
Mudguard, Front ,Bush
Mudguard Bracket Left(right) Rear
Carrier Assy., Rear
Support, Water Tank
Engine Plug I
Engine Plug II
Water proof cover (for engine)
Lamella Thin plate Rear
Front engine mount
Meter support
Control Panel
Handlebar Passenger
Bolt, Flange
Lock Nut, Flange
Lock Nut, Flange
Bolt, Flange
Bolt, Flange
Lock Nut, Flange
Lock Nut, Flange
R-washer
Bolt, Flange
Lock Nut, Flange
Bolt, Flange
Bolt, Flange
Lock Nut, Flange
Clamp
Bolt, Flange
Bolt, Flange
Lock Nut, Flange
Bolt, Flange
Lock Nut, Flange
Lock Nut, Flange
Bolt, Flange
Screw, Countersunk
Screw,Panhead
Oubber sheath of engine jam
Rubbdr ,Floor
Bracket,shifter Handle
Handle,Gearshift
Cable,Throttle
Rubber,Brake Pedal
Pedal,Throttle
Cable, Gearshift
Steel Rope,Shift
Washer cuide,cable Gentshift
Handle,Parking Brake
Bush,Mounting,Cable Parding
Brake Cylinder Assy,Master
Transition Atlachment,Switch Brake
Brake Switch
Connecting Rod,Master Clutch Control Pump
Cable Parking Brake
Clutch Control Pump,Master
Accerograph block fixed pin
Accerograph Block repport
Accerograph block
BracketI, Spacing Throttle
Connecting Rod,Master Clutch Control Pump,Dowel Pin
Support,Brake Pedal
Nylon Bush, Pedal Throttle
Pedal,Brake
Bush,Brake Pedal
Pedal,Clutch
Rubber,Pedal,Clutch
BracketII, Spacing Throttle
Pin Dowel,Clutoh Control Pump
Clutch Control Pump,Subsidiary
Gear-box fixed supportr
Oil Pie,Clutch
Bolt,Flange
Lock Nut,Flange
Pin Cotter
Bolt,Flange
Lock Nut,Flange
Nut,Hex
Bolt,Flange
Lock Nut,Flange
Pin Cotter
Pin Cotter
Pin Cotter
Bolt,socket,Colamn Head
Nut,Hex
Lock Nut,Flange
Bolt,Flange
Nut,Hex
Bolt,Flange
Lock Nut,Flange
Bolt,Flange
Lock Nut,Flange
Bolt,Flange
Nut,Hex
Bolt,Flange
Lock Nut,Flange
Nut,Hex
Spherical Surface,Nut
Pin Cotter
Connecting Rod,Subsidiary Clutch Control Pump
Bracket Rear Steel Rope Shift
Spring,Clutch Pedal
Connecting Rod Brake Cylinder Assy,Master
Shock Absorber,Front
Block Limit Front Shock
Ball Knuckle,Bar End
Ball Knuckle,Bar End
Front Double-A Swing Arm, Lower
Front Double-A Swing Arm, Upper
Sensor,Speed
Hub,Front Wheel
Lower Segment Front wheel sturt
Hub,Front Wheel
Sensor Speed
Bracket,Sensor Speed
Tire,Front
Arm,Front Wheel
Stem,Valve
Cap,Valve Stem
Nut,Front wheel Arm
Cap,Front Wheel Axle
Washer,Front Swing Arm
Bolt,Flange
Lock Nut,Flange
Bolt
Washer, Spring
Nut, Hex
Bolt,Flange
Nut,I-slot
Pin Cotter
Nut,I-slot
Pin Cotter
Ball Knuckle,Bar End
Nut,Hex
Nut,Hex
Square Wsher,after swing Arm
Dust Cover
Ball Knuckle,Bar End
Rear Double-A Swing Arm,Upper
Nylon Bush,Rear Swing Arm
Steel Bush,Rear Lower Swing Arm Outer Side
Nylon Bush,Rear Swing upper
Steel Bush,Rear Upper Swing Arm Inner Side
Strap Rear
Shock Absorber Rear
Half Transmission Shaft


Support, Rear Wheel Strut
Disc Brake Assy Rear Wheel Hub
Stem Valve
Cap,Valve Stem
Arm,Rear wheel
Tire Rear
Cap,Rear Wheel Axle
Blot, Hex
Washer, Spring
Nut, Hex
Bolt,Flange
Lock Nut,Flange
Bolt,Flange
Lock Nut,Flange
Bolt,Flange
Lock Nut,Flange
Bolt,Flange
Lock Nut,Flange
Bolt,Flange
Lock Nut,Flange
Nut,Rear wheel Arm
Nut,I-slot
Pin Cotter
Nut,Hex
Bolt,Flange
Lock Nut,Flange
Bolt,Flange
Block Limit Rear shock
Square Washer Front&Rear Arm
Dust Cover Swing Arm
Hom
Rearview Mirror ,Right Rear
Rearview Mirror ,Left Rear
Headlamp
Swicth single
Gauge Water Temperature
Indicator,Fuel
Switch,Two-wire
Key-set Ignition Switch
Rubber Cover cigar Lighter
Lighter cigar
Lighter,Cigar
Flasher
Battery
Nameplate
Wiring harness
Cable,Electric
Anode line
cathode line
Directional Lamp,Left
Directional Lamp, Right
Tailight
Light,License Plate
Bolt,Flange
Lock Nut,Flange
Rivet , Hollow
Washer, Spring
Nut, Hex
Reflector
Nut,wing

Barb bllt
Band
Band
Band, Battery
E C U
Cover, Switch
Bolt,Flange
Lock Nut,Flange
Bolt,Socket-head
Steering Wheel Comp
Shaft,Steering
Pesitioner Shaft Steering
Nylon Bush,Steering Wheel Adjustor
Bolt,Flange
Kunckle Shaft,Steering
Steering Knuckle,Assy
Bolt,Socket-head
Upprees cover Steering
Nut,Round
Ball Joint,Steering
Nut,Hex
Dust Cover
Tie Rod,Right
Tie Rod,Right
Lock Nut,Flange
Pin Cotter
Combinated switch
Switch Unit
Bolt,Flange
Lock Nut,Flange
Seat Cushion
Seat Belt,4-Point
Rail Set,Seat
Bush
Lock Nut,Flane
Bush
Bolt,Flange
Muffler Assy
Seal Muffler
Lock Nut,Flange
Converter,Three-way Catalyst
Sleeve Black Lead
Cirelip Three-way Catalyst
protertive Block Heat-insulating Cable
Heat-insulating Plate,Three-waycatalyst
Lock Nut,Flange
Bolt,Flange
Air cleaner
Pipe,Air-intake
Electricd Valve Throttle
Support ,Electrical Valve,Trottle
Transition attachment,Air-intake
Support Spring Air-intake
Bracket, Air Cleaner
Lock Nut,Flange
Bolt,Flange
Bolt,Flange
Lock Nut,Flange
Clamp
Bolt,Flange
Lock Nut,Flange
Water Tank
Water Tank,Subsidiary
Pipe,Water-exhaust
Pipe,Water-intake
Farcooling,Air conditior
Fancolling Water Tank
Pipe,Sub Water Tank
Pipe Sub Water Tank
Mounting Belt Water Tank Sub
Swich Warm Controls
O-ring
Damping Block Water Tank
Clamp
Clamp
Bolt,Flange
Wire Harness,Fan
Cap,Fuel Tank
Oil Filler I
Oil filler II
Pipe Oil Filler
Tuel Tank
Sensor,Fuel-level
Mounting Cover ECU

Filter Gasoline
Pipe,Fuel-outlet
Pump,Gasoline
Bracket Gasoline Pump
Pipe,Fuel-return
Clamp
Clamp
Bolt Flange
Lock Nut, Flange
Bolt Flange
Lock Nut, Flange
Bolt Flange
Lock Nut, Flange
Bolt Flange
Lock Nut, Flange
Bolt Flange
Steely Bush Damping Block ,Oil Tank
Damping Block,Oil Tank
Canlkig Wire ECU
Oil pipe Assy ,Brake System
Front hub and Brake Disc Assy,(Right)
Front hub and Brake Disc Assy,(left)
Disc Brake Assy., Right Rear Wheel Hub
Disc Brake Assy., Left Rear Wheel Hub



ENGINE PARTS MANUAL

Cover Assy., Cylinder
Gasket Assy., Cylinder
Dowel Pin, Cylinder Cover
Spark Plug, Resistor Type
Indicator, Fuel
Connecting Bolt, Cylinder Cover
Shroud, Cylinder Cover

Bolt, Cylinder Cover Shroud
Air Pipe Comp., Forced
Washer, Cylinder Cover Shroud
Plate, Cover
Washer, Cylinder Cover Shroud Bolt
Bolt, Cylinder Cover Shroud
Cap, Oil-filling Port
Seal, Cylinder Cover Shroud
Bolt, Flange
Cover, Rear Cylinder Cover
Seal, Electric Socket
Crankcase

Plug, Taper
Plug, Bowel-shape
Plug, Cylinder Cover
Plug, Taper
Bolt, Main Crankshaft Bearing Cap
Cap, 1st Crankshaft Bearing
Cap, 2nd Crankshaft Bearing
Cap, 3rd Crankshaft Bearing
Cap,4th Crankshaft Bearing
Cap, 5th Crankshaft Bearing
Alarm, Engine Oil Pressue
Filter Assy., Engine Oil
Tube, Connecting
Fixing Bolt, Cylinder Cover Shroud
Positioning Sleeve, Cylinder Cover
Connecting Bolt, Crankcase & Gearbo
Connecting Bolt, Crankcase & Gearbo
Seperater, Lower
Seal, Water Shutoff Cap
Cap, Water Shutoff
Screw, Phillips
Seperater, Upper
Bolt, Stud
Washer
Nut
Tube Liquidomenter
Gauge, Oil Level
Gasket, Engine Oil Dish
Dish Assy., Engine Oil
Plug, Oil-drain
Seal, O-shape
Washer, Spring
Bolt, Hex
Seal, O-shape
Filter Assy., Engine Oil
Bolt, Hex
Bolt, Hex
Ring, 1st
Ring, 2nd
Ring, 3rd
Piston
Pin, Piston
Circlip, Piston Pin
Connecting Rod Assy.
Bush, Connecting Rod
Crankshaft
Bolt, Rear End of Cranksha
Oil Seal, Rear End of Crankshaft
Bolt
Cap, Rear End of Crankshaft
Seal, Rear End Cap of Crankshaft
Positioning Sleeve, Rear En
Bush, Main
Thruster, Crankshaft
Stopper, Timing Belt
Pulley, Crankshaft
Pin
Pulley, V-belt
Oil Seal, Front End of Crankshaft
Washer, Camshaft Timing Pulley
Bolt
Camshaft Oil Seal, Front
Camshaft
Thruster, Camshaft
Screw
Valve, Air-intake
Spring, Valve
Spring Seat, Valve
Rocker Arm
Spring, Rocker Arm Shaft
Shaft, Rocker Arm
Screw, Phillips
Adjust Nut, Rocker Arm
Adjsut Screw, Rocker Arm
Taper Lock, Valve
Oil Seal, Valve
Holder, Valve Spring
Valve, Air-exhaust
Taper Plug, Rocker Arm Shaft
Bolt, Cylinder Cover Shroud

Shroud, Front
Rubber Gasket, Front Shroud
Bolt
Washer, Camshaft Timing Pulley
Timing Pulley, Camshaft
Belt, Timing
Pin
Bolt
Washer
Bush

Rubber Gasket, Rear Shroud
Bolt
Washer, Spring
Bush, Spring
Spirng
Washer (Oval-shape) , Sponge
Washer, Sponge
Washer, Sponge
Tensioner Assy.
Washer (Round-shape) , Sponge
Bolt
Washer
Washer
Washer (Round-shape) , Rear Shroud
Supporting Plate, Long
Supporting Plate, Short
Cover, Front Shroud Window
Circlip, Frong Shroud
Manifold, Air-intake
Positioning Sleeve
Sensor II, Water Temperature
Sensor Assy., Water Temperature
Thermostat Assy.
Seal, Thermostat Cap
Cap, Thermostat
Bolt, Hex
Bolt, Hex
Bracket, Throttle Cable
Bolt, Cylinder Cover Shroud
Bolt, Flange
Sensor, Air-intake Pressure & Temperature
Screw, Phillips
Throttle Assy.
Connecting Tube, Vacuume
Rubber Pipe, PCV
Circlip, Metal Band
Seal, Throttle
Screw
Valve, PCV
Nut
Washer
Seal, Air-intake Manifold
Bolt, Hex
Distribution Pipe Assy., Fuel
Bolt, Hex
Electronic Control Unit (ECU )
Manifold, Air-exhaust
Bolt, Stud
Sensor, Oxygen
Heat-insulating Washer, Air-exhaust M
Stud Bolt, Air-exhaust Manifold
Washer
Nut
Nut
Washer
Wire, Ground
olt, Cylinder Cover Shrou
Heat-insulating Shroud, Air-exhaust M
Generator Assy.
Strut, Generator
Washer, Generator Bracket
Washer
Bolt
Bracket, Generator
Washer
Bolt
Coil, Ingition
Anti-interference Cable, 1st, 2nd, 3rd, 4th Clylinders
Clip, Anti-interference Cable
Bolt, Flange
Starter Assy.
Bolt
Dowel Pin, Starter
Suspension Assy., Right
Cushion, Left Suspension Assy.
Nut
Washer, Spring
Washer, Spring
Bolt, Hex
Bolt, Hex
Suspension Assy., Rear
Cushion, Rear Suspension Assy.
Suspension Assy., Left
Cushion, Left Support
Nut
Washer
Bolt, Flange
Support, Air-intake Manifold
Bolt, Flange
Bolt, Air-intake Manifold Sup
Ring, Flywheel
Bolt, Flywheel
Friction Disc, Clutch
Press Plate Clutch comp
Dowel Pin, Front End Cover
Bearing, Rolling
Crankcase, Right
Crankcase, Left
Cover, Side
Throw-out Bearing, Clutch
Shaft, Declutch Shift
Collar, Declutch Shift Shaft
Seal, Declutch Shfit Shaft
Collar, Declutch Shift Shaft
Pin
Bolt
Clip
Pin, Dowel
Plug, Oil-filling
Washer, Oil-filling Plug
O-seal
Plate
Bolt
Switch, Reverse Light
O-seal
Plug
Bolt, Stud
Clip, Steel Wire
Guard, Bearing
Screw
Deflector, Oil
Bolt
Washer
Groove, Oil
Driven Gear Assy., Tachometer
Collar, Tachometer Driven Gear
Washer, Tachometer Driven Gear
Driven Gear, Tachometer
Pin
O-seal
Bolt
Revolving Arm, Clutch
Bolt
Nut
Shaft, Center
1st Gear Assy., Center Shaft
2nd Gear Assy., Center Shaft
3rd Gear Assy., Center Shaft

4th Gear Assy., Center Shaft
Bearing
Needle Bearing, 1st Gear
Ring, 2nd Gear Synchronizer
Synchronizer, 1st Gear & 2nd Gear
Spirng, 1st Gear & 2nd Gear Synchronizer
Hub, 1st Gear & 2nd Gear Synchronizer
Collar, 1st Gear & 2nd Gear Synchronizer
Slider, 1st Gear & 2nd Gear Synchronizer
Circlip, 1st Gear & 2nd Gear Synchronizer
Bearing, Needle
Ring, 2nd Gear Synchronizer
Spacer, 3rd Gear & 4th Gear
Bearing
Washer, Center Shaft Bearing
Nut, Center Shaft
Adjust Washer, Center Shaft Bearing

Shaft Assy., Center
Shaft, Input
Seal, Input Shaft
Bearing
3rd Gear Assy., Input Shaft
Needle Bearing, 3rd Gear
Ring, 3rd Gear &4th Gear Synchronizer
Synchronizer, 3rd Gear &4th Gear
Hub, 3rd Gear &4th Gear Synchronizer
Collar, 1st Gear & 2nd Gear Synchronizer
Slider, 1st Gear & 2nd Gear Synchronizer
Circlip, 1st Gear & 2nd Gear Synchronizer
Circlip, 3rd Gear & 4th Gear Synchronizer
Bearing, Needle
Spring, 4th Gear Synchronizer
4th Gear Assy., Input Shaft
Left Bearing, Input Shaft
Circlip
Idle Gear Assy., Reverse
Circlip, Reverse Idle Gear
Shaft, Reverse Idle Gear
Washer, Reverse Shaft Bolt
Bolt, Reverse Shaft
Shaft Assy., Input
Gearshift Fork, 1st Gear & 2nd Gear
Gearshift Fork, 1st Gear & 2nd Gear
Gear-select Fork, 1st Gear & 2nd Gear
Ball, Steel
Gear-select Fork, 3rd Gear &4th Gear
Gear-select Fork, 5th (Reverse) Gear
Gearshift Lever, 1st Gear & 2nd Gear
Gearshift Lever, 3rd Gear & 4th Gear
Pin
Gearshift Lever, Reverse Gear
Spring, Gearshift Lever
Spring, Gearshift Lever of 5th (Reverse) Gear
Gearshift Guide Bar, Reverse
Gearshift Block, Reverse
Spring, Reverse Gearshift Block
Bolt
Washer
Gearshift Arm Assy., Reverse
Gearshift Arm Assy., Reverse
Bolt
Shaft Assy., Gear-select
Shaft, Gear-select
Circlip
Sleeve, Gear-select Shaft
Spring, Gear-select Shaft
Washer, Gear-select Shaft
Baffle, Gear-select
Arm, Gear-select
Pin
Fixing Pin, Gear-select Arm
Sleeve (Right), Gear-select Shaft
Pin
Positioning Sleeve, Reverse Limit Spring
Limit Spring, Reverse
Limit Cam, Reverse
Pin
Guide Box Assy., Gear-select Shaft
Guide Box, Gear-select Shaft
Guide Plate, Gear-select Shaft
Bolt
Dust Cover, Gear-select Shaft
Holder, Gear-select Shaft Dust Cover
Limit Bolt, Reverse
Washer, Reverse Limit Bolt

Pin
Gasket, Gear-select Shaft Guide Box
Bolt
Limit Bolt, Gearshift
Washer, Gearshift Limit Bolt
Support, Gearshift Revolving Arm
Bolt
Dust Washer, Gearshift Revolving Arm
Revolving Arm Assy., Gearshift
Small Washer, Gearshift Revolving Arm
Large Washer, Gearshift Revolving Arm
Nut
Dust Cover, Gearshift Revolving Arm
Block, Gearshift
Revolving Arm Assy., Gearshift
Pin
Case, Differential
Gear, Main Reductor
Seal Assy. (Left), Differential
Bearing
Drive Gear, Speedometer
Pin
Seal Assy. (Right), Differential
Bolt
Shaft, Planetary Gear
Gear, Planetary
Gear, Half-axle
Washer, Planetary Gear
Washer, Half-axle Gear
Bearing
Defferential Assy.