Daewoo Nubira-Lacetti (2004) - Service Manual / Repair Manual

DAEWOO NUBIRA-LACETTI - SERVICE MANUAL

- English Service Manual to vehicles Daewoo Nubira-Lacetti 2004.


CONTENTS:

SERVICE MANUAL 2004 (2280 pages)
SECTION 0A
SECTION 0B
GENERAL INFORMATION
Specifications
Maintenance And Repair
General Description And System Operation
SECTION 1A
GENERAL ENGINE INFORMATION
Diagnosis
General Information
SECTION 1C1
1.4L/1.6L DOHC ENGINE MECHANICAL
Specifications
Special Tools
Component Locator
Maintenance And Repair
General Description And System Operation
SECTION 1C2
1.8L DOHC ENGINE MECHANICAL
Specifications
Special Tools
Component Locator
Maintenance And Repair
General Description And System Operation
SECTION 1D
ENGINE COOLING
Specifications
Special Tools
Diagnosis
Component Locator
Maintenance And Repair
General Description And System Operation
SECTION 1E
ENGINE ELECTRICAL
Specifications
Schematic And Routing Diagrams
Diagnosis
Maintenance And Repair
General Description And System Operation
SECTION 1F
ENGINE CONTROLS
Specifications
Schematic And Routing Diagrams
Component Locator
Diagnosis
Symptom Diagnosis
Maintenance And Repair
General Description And System Operation
SECTION 1G
ENGINE EXHAUST
Specifications




Component Locator
Maintenance And Repair
General Description And System Operation
SECTION 2A
SUSPENSION DIAGNOSIS
Diagnosis
SECTION 2B
WHEEL ALIGNMENT
Specifications
Diagnosis
General Description And System Operation
SECTION 2C
FRONT SUSPENSION
Specifications
Special Tools
Diagnosis
Component Locator
Maintenance And Repair
General Description And System Operation
SECTION 2D
REAR SUSPENSION
Specifications
Special Tools
Diagnosis
Component Locator
Maintenance And Repair
General Description And System Operation
SECTION 2E
TIRES AND WHEELS
Specifications
Diagnosis
Maintenance And Repair
General Description And System Operation
SECTION 3A
AUTOMATIC TRANSAXLE DRIVE AXLE
Specifications
Special Tools
Component Locator
Maintenance And Repair
General Description And System Operation
SECTION 3B
MANUAL TRANSAXLE DRIVE AXLE
Specifications
Special Tools
Component Locator
Maintenance And Repair
General Description And System Operation
SECTION 4A
HYDRAULIC BRAKES
Specifications
Component Locator
Diagnosis
Maintenance And Repair
General Description And System Operation
SECTION 4B
MASTER CYLINDER
Specifications
Diagnosis
Maintenance And Repair
General Description And System Operation
SECTION 4C
POWER BOOSTER
Specifications
Diagnosis
Maintenance And Repair
General Description And System Operation
SECTION 4D
FRONT DISC BRAKES
Specifications
Diagnosis
Maintenance And Repair
General Description And System Operation
SECTION 4E1
REAR DISC BRAKES
Specifications
Diagnosis
Maintenance And Repair
General Description And System Operation
SECTION 4E2
REAR DRUM BRAKES
Specifications
Diagnosis
Maintenance And Repair
General Description And System Operation
SECTION 4F
ANTILOCK BRAKE SYSTEM
Specifications
Special Tools
Schematic And Routing Diagrams
Component Locator
Diagnosis
Maintenance And Repair
General Description And System Operation
SECTION 4G0
PARKING BRAKE
Specifications
Maintenance And Repair
General Description And System Operation
SECTION 5A0
ZF 4 HP 16 AUTOMATIC TRANSAXLE
Introduction
Specifications
Special Tools
Schematic And Routing Diagrams
Component Locator
Diagnostic Information And Procedures Diagnosis
Diagnostic Trouble Code Diagnosis
Maintenance And Repair
General Description And System Operation
SECTION 5A2
AISIN AUTOMATIC TRANSAXLE
Specifications
Special Tools
Schematic Diagrams

Component Locator
Diagnosis
Diagnostic Trouble Code Diagnosis
Maintenance And Repair
General Description And System Operation
SECTION 5B
FIVE-SPEED MANUAL TRANSAXLE
Specifications
Special Tools
Diagnosis
Component Locators
Maintenance And Repair
General Description And System Operation
SECTION 5C
CLUTCH
Specifications
Special Tools
Diagnosis
Component Locator
Maintenance And Repair
General Description And System Operation
SECTION 6A
POWER STEERING SYSTEM
Specifications
Special Tools
Diagnosis
Maintenance And Repair
General Description And System Operation
SECTION 6B
POWER STEERING PUMP
Specifications
Diagnosis
Maintenance And Repair
General Description And System Operation
SECTION 6C
POWER STEERING GEAR
Specifications
Special Tools
Diagnosis
Maintenance And Repair
General Description And System Operation
SECTION 6E
STEERING WHEEL AND COLUMN
Specifications
Special Tools
Diagnosis
Maintenance And Repair
General Description And System Operation
SECTION 7A
HEATING AND VENTILATION SYSTEM
Specifications
Schematic And Routing Diagrams
Diagnosis
Maintenance And Repair
General Description And System Operation
SECTION 7B
MANUAL CONTROL HEATING, VENTILATION AND AIR CONDITIONING SYSTEM
Specifications
Special Tools
Schematic And Routing Diagrams
Diagnosis
Maintenance And Repair
General Description And System Operation
SECTION 7D
AUTOMATIC TEMPERATURE CONTROL HEATING, VENTILATION, AND AIR CONDITIONING SYSTEM
Specifications
Schematic And Routing Diagrams
Diagnosis
Maintenance And Repair
General Description And System Operation
SECTION 8A
SEAT BELTS
Specifications
Schematic And Routing Diagrams
Diagnosis
Maintenance And Repair
General Description And System Operation
SECTION 8B
SUPPLEMENTAL INFLATABLE RESTRAINTS (SIR)
Specifications
Special Tools
Schematic And Routing Diagrams
Diagnosis
Maintenance And Repair
General Description And System Operation
SECTION 9A
BODY WIRING SYSTEM
Schematic And Routing Diagrams
SECTION 9B
LIGHTING SYSTEMS
Specifications
Schematic And Routing Diagrams
Diagnosis
Maintenance And Repair
General Description And System Operation
SECTION 9C
HORN(S)

Specifications
Schematic And Routing Diagrams
Maintenance And Repair
General Description And System Operation
SECTION 9D
WIPERS/WASHER SYSTEMS
Specifications
Schematic And Routing Diagrams
Diagnosis
Maintenance And Repair
General Description And System Operation
SECTION 9E
INSTRUMENTATION/DRIVER INFORMATION
Specifications
Schematic And Routing Diagrams
Diagnosis
Maintenance And Repair
General Description And System Operation
SECTION 9F
AUDIO SYSTEMS
Specifications
Schematic And Routing Diagrams
Diagnosis
Maintenance And Repair
General Description And System Operation
SECTION 9G0
INTERIOR TRIM
Specifications
Special Tools
Maintenance And Repair
General Description And System Operation
SECTION 9H0
SEATS
Specifications
Maintenance And Repair
General Description And System Operation
SECTION 9I0
WATERLEAKS
Specifications
Diagnosis
Maintenance And Repair
SECTION 9J0
WINDNOISE
Diagnosis
Maintenance And Repair

SECTION 9K0
SQUEAKS AND RATTLES
Diagnosis
Maintenance And Repair
SECTION 9L0
GLASS AND MIRRORS
Specifications
Special Tools
Schematic And Routing Diagrams
Diagnosis
Maintenance And Repair
General Description And System Operation

SECTION 9M0
EXTERIOR TRIM
Specifications
Maintenance And Repair
General Description And System Operation
SECTION 9N0
FRAME AND UNDERBODY
Specifications
Maintenance And Repair
General Description And System Operation
SECTION 9O0
BUMPERS AND FASCIAS
Specifications
Maintenance And Repair
General Description And System Operation
SECTION 9P0
DOORS
Specifications
Schematic And Routing Diagrams
Diagnosis
Maintenance And Repair
General Description And System Operation
SECTION 9Q0
ROOF
Specifications
Special Tools
Schematic And Routing Diagrams
Diagnosis
Maintenance And Repair
General Description And System Operation
SECTION 9R0
BODY FRONT END
Specifications
Maintenance And Repair
General Description And System Operation
SECTION 9S0
BODY REAR END
Specifications
Maintenance And Repair
General Description And System Operation
SECTION 9T01
REMOTE KEYLESS ENTRY AND ANTI-THEFT SYSTEM
Specifications
Schematic And Routing Diagrams
Maintenance And Repair
General Description And System Operation
SECTION 9T02
IMMOBILIZER ANTI-THEFT SYSTEM
Schematic And Routing Diagrams
Diagnostic Information And Procedures
Maintenance And Repair
General Description And System Operation





ELECTRICAL WIRING DIAGRAM (451 pages)
LHD 1
HOW TO USE ELECTRICAL WIRING DIAGRAM
1. How To Read Electric Wiring Diagram
2. Circuit Identification Symbol
3. Function Of Power Supply Line (Number)
4. Wiring Harness Color Identification
5. How To Check Terminal Number Of Connector
LHD 2
POSITION OF CONNECTORS AND GROUNDS
1.Connector, Ground And Splice Pack Information
2. Wiring Harness, Connector & Ground Location
LHD 3
WIRING DIAGRAM FOR POWER SUPPLIES
1. Ignition Switch Circuit
2. 30 Ter "Bat+" Power Supply Circuit (I.P Fuse Block)
3. 15 Ter "Ign1" Power Supply Circuit (I.P Fuse Block)
4. 15a Ter "Ign2", 15c Ter "Acc" Power Supply Circuit (I.P Fuse Block)
5. Engine Fuse Block & Relay Circuit
LHD 4
USAGE AND CAPACITY OF FUSES IN FUSE BLOCK
1. Engine Room Relay And Fuse Block
2. I.P Fuse Block
3. Position Of Control Unit, Relay And Part Number
LHD 5
ELECTRICAL WIRING DIAGRAMS
1. Starting & Charging System
1) Battery, Ignition Switch, Starter Motor, Generator & Pnp Switch Circuit
2. Ecm (Engine Control Module) : Mr - 140
1) Battery Power Supply, Ground, Ei System & Ckp Sensor Circuit
2) Fuel Pump, Injector & Heated O2 Sensor Circuit
3) Iac, Sensor (Map, Ect, Tp, Iat, Knock, Acp & Rough Road) & Legr Circuit
4) Evap Canister Purge Solenoid, Cmp Sensor, Cluster & Vss Circuit
5) Cluster, Fuel Pump & Tcm Circuit
6) Dlc, Mil Lamp & Immobilizer Control Circuit
3. Ecm (Engine Control Module) : Hv - 240
1) Battery Power Supply, Ground, Ei System & Ckp Sensor Circuit
2) Fuel Pump, Injector & O2 Sensor Circuit
3) Iac, Sensor (Map, Ect, Tp, Iat, Knock & Acp) & Egr Valve Circuit
4) Evap Canister Purge Solenoid, Cmp Sensor, Cluster & Vss Circuit
5) Cluster, Fuel Pump & Tcm Circuit
6) Dlc, Mil Lamp, Immobilizer & Ron Switch Circuit
4. Ecm (Engine Control Module) : Sirius D4
1) Battery Power Supply, Ground, Ei System & Ckp Sensor Circuit
2) Fuel Pump, Injector, Fuel Connector & Cmp Sensor Circuit
3) Mtia, Sensor (Ect, Knock, Iat, Map, Acp & Ho2s) & Power Steering Pressure Switch Circuit : Eobd
4) Mtia, Sensor (Ect, Knock, Iat, Map, Acp & O2) & Power Steering Pressure Switch Circuit : Non Eobd
5) Eegr Valve, Vr Sensor, Cluster & Fuel Pump Circuit : Eobd
6) Egr Valve, Cluster & Fuel Pump Circuit : Non Eobd
7) Evap Canister Purge Solenoid, Vgis, Cluster, Vss, Tcm & Ron Switch Circuit
8) Dlc, Mil Lamp & Immobilizer Control Circuit
5. Tcm (Transmission Control Module) : Mr-140/Hv-240
1) Power Supply, Ground, Pnp Switch, Brake Switch & Solenoid Valve Circuit
2) Sensor (Input Speed, Output Speed & Transmission Fluid Temp.), Cluster, Dlc, Ecm & Hold Mode Swit ...
3) Pnp Switch & Cluster Circuit
6. Tcm (Transmission Control Module) : Sirius D4
1) Power Supply, Ground, Pnp Switch, Cluster & Ecm Circuit : Notch Back
2) Power Supply, Ground, Pnp Switch, Cluster & Ecm Circuit : Hatch Back
3) Brake Switch, Btsi Solenoid, Iss Sensor & Transaxle Circuit
4) Hold Mode Switch, Vss & Dlc Circuit
7. Air Conditioner
1) Air Conditioner Control Switch, Blower Motor Resister & Blower Motor Circuit
2) Air Conditioner Control Switch, Intake Motor & Air Conditioner Compressor Circuit
8. Fatc (Full Automatic Temperature Control)
1) Blower Motor, Intake Motor, Mode Motor, Max High Relay & Power Tr Circuit
2) Sensor (Ambient, Incar, Sun & Water), Air Mix Door Motor, A/C Compressor & Ecm Circuit
9. Radiator Cooling Fan Circuit
1) Cooling Fan Circuit (Mr-140/Hv-240) : Dual
2) Cooling Fan Circuit (Mr-140/Hv-240) : Single
3) Cooliing Fan Circuit (Sirius D4) : Dual
4) Cooliing Fan Circuit (Sirius D4) : Single
10. Head Lamp & Head Lamp Leveling Device (Hlld) Circuit
1) Notch Back
2) Hatch Back
11. Drl (Day Time Running Light) Circuit
1) Notch Back
2) Hatch Back
12. Illumination Circuit
1) Illumination Circuit - W/O Dimmer Control
2) Illumination Circuit - W/ Dimmer Control
3) Lamp (License Plate & Front/Rear Position) Circuit : Notch Back
4) Lamp (License Plate & Front/Rear Position) Circuit : Hatch Back
13. Front & Rear Fog Lamp Circuit
1) Notch Back
2) Hatch Back
14. Hazard & Turn Signal Lamp Circuit
1) Notch Back
2) Hatch Back
15. Stop Lamp, Center High Mount Stop Lamp (Chmsl) & Reverse Lamp Circuit
1) Mr-140/Hv-240 : Notch Back
2) Mr-140/Hv-240 : Hatch Back
3) Sirius D4 : Notch Back
4) Sirius D4 : Hatch Back
16.Trunk/Tail Gate Open Switch, Trunk Latch Switch, Trunk Room Lamp & Horn Circuit
1) Dual Horn
2) Single Horn
17. Lamp (Map & Room) Circuit
1) W/O Sun Roof & W/ Decay
2) W/ Sun Roof & W/ Decay
3) W/O Sun Roof & W/O Decay
4) W/ Sun Roof & W/O Decay
18. Clock, Cigar Lighter, Ashtray Illum. Lamp & Extra Power Jack Circuit
1) M/T
2) A/T
19. Chime Bell, Seat Belt & Key Remind Switch Circuit
20. Wiper Circuit
1) W/O Rain Sensor & Air Conditioner : Notch Back
2) W/O Rain Sensor & Air Conditioner : Hatch Back
3) W/ Rain Sensor & Air Conditioner : Notch Back
4) W/ Rain Sensor & Air Conditioner : Hatch Back
5) W/O Rain Sensor & Fatc : Notch Back
6) W/O Rain Sensor & Fatc : Hatch Back
7) W/ Rain Sensor & Fatc : Notch Back
8) W/ Rain Sensor & Fatc : Hatch Back
21. Rear Window Defroster & Osrv Mirror Heating System Circuit
22. Electric Osrv (Outside Rear View) Mirror Circuit
23. Folding Mirror Unit Circuit
24. Power Window Circuit
1) Only Front Power Window Circuit
2) Front & Rear Power Window Circuit
25. Central Door Locking System Circuit
1) Notch Back
2) Hatch Back
26. Cluster
1) Temperature Gauge, Tachometer, Fuel Gauge, Oddometer, Speedometer & Fuel Warning Lamp Circuit: Mr ...
2) Temperature Gauge, Tachometer, Fuel Gauge, Oddometer, Speedometer & Fuel Warning Lamp Circuit: Si ...
3) Warning (Mil, Abs, Tcs, Parking Brake & Charging) Lamp Circuit
4) Warning (Ssps, Air Bag, Oil Pressure & Seat Belt) Lamp & Hold Mode Lamp Circuit
5) Indicator (Front & Rear Fog) Lamp & Door Opening Warning Lamp Circuit
6) Indicator (Turn Signal, High Beam & Hazard) Lamp & Illumination Lamp Circuit
27. Audio Circuit
1) Notch Back
2) Hatch Back
28. Abs (Antilock Brake System)
1) Power Supply, Wheel Speed Sensor & Brake Switch Circuit
2) Oil Feeding Connector, Warning (Abs, Tcs & Brake) Lamp & Dlc Circuit
29. Air Bag (Sdm: Sensing & Diagnostic Module) Circuit
30. Sun Roof Circuit
31. Ssps (Speed Sensitive Power Steering) Circuit
32. Immobilizer System Circuit
33. Anti Theft Control System Circuit
1) Notch Back
2) Hatch Back
RHD 1
HOW TO USE ELECTRICAL WIRING DIAGRAM
1. How To Read Electric Wiring Diagram
2. Circuit Identification Symbol
3. Function Of Power Supply Line (Number)
4. Wiring Harness Color Identification
5. How To Check Terminal Number Of Connector
RHD 2
POSITION OF CONNECTORS AND GROUNDS
1.Connector, Ground And Splice Pack Information
2. Wiring Harness, Connector & Ground Location
RHD 3
WIRING DIAGRAM FOR POWER SUPPLIES
1. Ignition Switch Circuit
2. 30 Ter "Bat+" Power Supply Circuit (I.P Fuse Block)
3. 15 Ter "Ign1" Power Supply Circuit (I.P Fuse Block)
4. 15a Ter "Ign2", 15c Ter "Acc" Power Supply Circuit (I.P Fuse Block)
5. Engine Fuse Block & Relay Circuit
RHD 4
USAGE AND CAPACITY OF FUSES IN FUSE BLOCK
1. Engine Room Relay And Fuse Block
2. I.P Fuse Block
3. Position Of Control Unit, Relay And Part Number
RHD 5
ELECTRICAL WIRING DIAGRAMS
1. Starting & Charging System
1) Battery, Ignition Switch, Starter Motor, Generator & Pnp Switch Circuit
2. Ecm (Engine Control Module) : Mr - 140
1) Battery Power Supply, Ground, Ei System & Ckp Sensor Circuit
2) Fuel Pump, Injector & Heated O2 Sensor Circuit
3) Iac, Sensor (Map, Ect, Tp, Iat, Knock, Acp & Rough Road) & Legr Circuit
4) Evap Canister Purge Solenoid, Cmp Sensor, Cluster & Vss Circuit

5) Cluster, Fuel Pump & Tcm Circuit
6) Dlc, Mil Lamp & Immobilizer Control Circuit
3. Ecm (Engine Control Module) : Hv - 240
1) Battery Power Supply, Ground, Ei System & Ckp Sensor Circuit
2) Fuel Pump, Injector & O2 Sensor Circuit
3) Iac, Sensor (Map, Ect, Tp, Iat, Knock & Acp) & Egr Valve Circuit
4) Evap Canister Purge Solenoid, Cmp Sensor, Cluster & Vss Circuit
5) Cluster, Fuel Pump & Tcm Circuit
6) Dlc, Mil Lamp Immobilizer & Ron Switch Circuit
4. Ecm (Engine Control Module) : Sirius D4

1) Battery Power Supply, Ground, Ei System & Ckp Sensor Circuit
2) Fuel Pump, Injector, Fuel Connector & Cmp Sensor Circuit
3) Mtia, Sensor (Ect, Knock, Iat, Map, Acp & Ho2s) & Power Steering Pressure Switch Circuit : Eobd
4) Mtia, Sensor (Ect, Knock, Iat, Map, Acp & O2) & Power Steering Pressure Switch Circuit : Non Eobd
5) Eegr Valve, Vr Sensor, Cluster & Fuel Pump Circuit : Eobd
6) Egr Valve, Cluster & Fuel Pump Circuit : Non Eobd
7) Evap Canister Purge Solenoid, Vgis, Cluster, Vss, Tcm & Ron Switch Circuit
8) Dlc, Mil Lamp & Immobilizer Control Circuit
5. Tcm (Transmission Control Module) : Mr-140/Hv-240
1) Power Supply, Ground, Pnp Switch, Brake Switch & Solenoid Valve Circuit
2) Sensor (Input Speed, Output Speed & Transmission Fluid Temp.), Cluster, Dlc, Ecm & Hold Mode Swit ...
3) Pnp Switch & Cluster Circuit
6. Tcm (Transmission Control Module) : Sirius D4
1) Power Supply, Ground, Pnp Switch, Cluster & Ecm Circuit : Notch Back
2) Power Supply, Ground, Pnp Switch, Cluster & Ecm Circuit : Hatch Back
3) Brake Switch, Btsi Solenoid, Iss Sensor & Transaxle Circuit
4) Hold Mode Switch, Vss & Dlc Circuit
7. Air Conditioner
1) Air Conditioner Control Switch, Blower Motor Resister & Blower Motor Circuit
2) Air Conditioner Control Switch, Intake Motor & Air Conditioner Compressor Circuit
8. Fatc (Full Automatic Temperature Control)
1) Blower Motor, Intake Motor, Mode Motor, Max High Relay & Power Tr Circuit
2) Sensor (Ambient, Incar, Sun & Water), Air Mix Door Motor, A/C Compressor & Ecm Circuit
9. Radiator Cooling Fan Circuit
1) Cooling Fan Circuit (Mr-140/Hv-240) : Dual
2) Cooling Fan Circuit (Mr-140/Hv-240) : Single
3) Cooliing Fan Circuit (Sirius D4) : Dual
4) Cooliing Fan Circuit (Sirius D4) : Single
10. Head Lamp & Head Lamp Leveling Device (Hlld) Circuit
1) Notch Back
2) Hatch Back
11. Illumination Circuit
1) Illumination Circuit - W/O Dimmer Control
2) Illumination Circuit - W/ Dimmer Control
3) Lamp (License Plate & Front/Rear Position) Circuit : Notch Back
4) Lamp (License Plate & Front/Rear Position) Circuit : Hatch Back
12. Front & Rear Fog Lamp Circuit
1) Notch Back
2) Hatch Back
13. Hazard & Turn Signal Lamp Circuit
1) Notch Back
2) Hatch Back
14. Stop Lamp, Center High Mount Stop Lamp (Chmsl) & Reverse Lamp Circuit
1) Mr-140/Hv-240 : Notch Back
2) Mr-140/Hv-240 : Hatch Back
3) Sirius D4 : Notch Back
4) Sirius D4 : Hatch Back
15.Trunk/Tail Gate Open Switch, Trunk Latch Switch, Trunk Room Lamp & Horn Circuit
1) Dual Horn
2) Single Horn
16. Lamp (Map & Room) Circuit
1) W/O Sun Roof & W/ Decay
2) W/ Sun Roof & W/ Decay
3) W/O Sun Roof & W/O Decay
4) W/ Sun Roof & W/O Decay
17. Clock, Cigar Lighter, Ashtray Illum. Lamp & Extra Power Jack Circuit
1) M/T
2) A/T
18. Chime Bell, Seat Belt & Key Remind Switch Circuit
19. Wiper Circuit
1) W/O Rain Sensor & Air Conditioner : Notch Back
2) W/O Rain Sensor & Air Conditioner : Hatch Back
3) W/ Rain Sensor & Air Conditioner : Notch Back
4) W/ Rain Sensor & Air Conditioner : Hatch Back
5) W/O Rain Sensor & Fatc : Notch Back
6) W/O Rain Sensor & Fatc : Hatch Back
7) W/ Rain Sensor & Fatc : Notch Back
8) W/ Rain Sensor & Fatc : Hatch Back
20. Rear Window Defroster & Osrv Mirror Heating System Circuit
21. Electric Osrv (Outside Rear View) Mirror Circuit
22. Folding Mirror Unit Circuit
23. Power Window Circuit
1) Only Front Power Window Circuit
2) Front & Rear Power Window Circuit
24. Central Door Locking System Circuit
1) Notch Back
2) Hatch Back
25. Cluster
1) Temperature Gauge, Tachometer, Fuel Gauge, Oddometer, Speedometer & Fuel Warning Lamp Circuit: Mr ...
2) Temperature Gauge, Tachometer, Fuel Gauge, Oddometer, Speedometer & Fuel Warning Lamp Circuit: Si ...
3) Warning (Mil, Abs, Tcs, Parking Brake & Charging) Lamp Circuit
4) Warning (Ssps, Air Bag, Oil Pressure & Seat Belt) Lamp & Hold Mode Lamp Circuit
5) Indicator (Front & Rear Fog) Lamp & Door Opening Warning Lamp Circuit

6) Indicator (Turn Signal, High Beam & Hazard) Lamp & Illumination Lamp Circuit
26. Audio Circuit
1) Notch Back
2) Hatch Back
27. Abs (Antilock Brake System)
1) Power Supply, Wheel Speed Sensor & Brake Switch Circuit
2) Oil Feeding Connector, Warning (Abs, Tcs & Brake) Lamp & Dlc Circuit
28. Air Bag (Sdm: Sensing & Diagnostic Module) Circuit
29. Sun Roof Circuit
30. Ssps (Speed Sensitive Power Steering) Circuit
31. Immobilizer System Circuit
32. Anti Theft Control System Circuit
1) Notch Back
2) Hatch Back


BODY REPAIR MANUAL (140 pages)

SECTION 00
SERVICE NOTICE
1. How To Use This Manual
2. Special Information
3. Supplemental Restraint System (Srs)
SECTION 01
GENERAL INFORMATION
1. General Instruction
2. Important Safety Notice
2-1. Before Beginning Work
2-2. During Work
3. Body Safety
4. Loads On Body Parts
5. Use Of New High-Quality Materials
6. Corrosion Protection
7. Summary
8. Zinc Treated Steel Plate Repair
9. Technical Illustration
10. Body Repair Procedures
SECTION 02
PREPARATIONS OF BODYWORK
1. General Description
2. Checkpoints
3. Correction Of The Damaged Area
4. Measuring Systems (Without Small Damage)
SECTION 03
WELDING AND TOOLS
1. Spot Welding

1-1. General Description
1-2. Welding Conditions
1-3. Welding Strength Test
2. Gas Welding
3. Carbon Dioxide Arc Welder(Mig Arc Welding)
4. Repair Tools
SECTION 04
FRONT
1. Front Panel
1-1. General Description
1-2. Repair Procedure
2. Front Wheelhouse
2-1. General Description
2-2. Repair Procedure
3. Front Longitudinal
3-1. General Description
3-2. Repair Procedure
4. Front Pillar
4-1. General Description
4-2. Repair Procedure
SECTION 05
ROOF, BACK PANEL AND REAR FLOOR PANEL
1. Roof
1-1. General Description
1-2. Repair Procedure
2. Back Panel
2-1. General Description
2-2. Repair Procedure
3. Rear Floor Panel
3-1. General Description
3-2. Repair Procedure
SECTION 06
FRAME DOOR OPENING, DOOR AND SIDE PANEL OUTER
1. Frame Door Opening
1-1. General Description
1-2. Repair Procedure
2. Door
2-1. Repair Procedure
3. Side Panel Outer
3-1. General Description
3-2. Repair Procedure
SECTION 07
FENDER, HOOD, TAILGATE AND TRUNK LID
1. Fender
1-1. Repair Procedure
2. Hood
2-1. Repair Procedure
3. Tailgate (Hatchback)
3-1. Repair Procedure
4. Trunk Lid (Notchback)
4-1. Repair Procedure
SECTION 08
BODY DIMENSION
1. Body Drawing
1-1. Under Body

1-2. Front Panel
1-3. Engine Room
1-4. Back Panel Lower
1-5. Side Outer
2. Repair Drawing
2-1. Frame Door Opening
2-2. Windshield And Rear Glass
3. Gap Chart
SECTION 09
SEALING, CAULKING AND DEADNER
1. Sealing & Caulking
2. Deadner
2-1. General Description
2-2. Repair Procedure
SECTION 10
RUST PREVENTION
1. Zinc Treated Steel Plate Repair
2. Rust Preventive Procedure
2-1. General Information
2-2. Area Covered By Anti-Rust Agents
2-3. Undercoating Diagram
SECTION 11
BODY-FRAME REPAIR EQUIPMENT
1. Schematic Diagram Of Straightening Jig
2. Example: Straightening Body-Damage


PRE-DELIVERY INSPECTION (63 pages)