Cfmoto Cforce 110 (2022+) - Workshop Manual - Electrical Circuits

CFMOTO CFORCE 110 (2022+) - SERVICE MANUAL - WIRING DIAGRAMS

- English Service Manual / Repair Manual and Wiring Diagrams for vehicles Cfmoto Cforce 110 from 2022.


CONTENTS:

01 SAFETY INFORMATION
- 1.1 Service Manual
- 1.2 Safety Instruction
- 1.3 Hazard Level and Symbols
- 1.4 Operation Regulation
- 1.5 General Precautions
- 1.5.1 Avoid Carbon Monoxide Poisoning
- 1.5.2 Avoid Battery Solution Corrosion
- 1.5.3 Avoid Injuries
- 1.5.4 Avoid Burns on High-temperature Parts
- 1.5.5 Avoid Toxic Liquid Coolants
- 1.5.6 Avoid Explosions or Fires
- 1.5.7 Operation Safety
- 1.6 Precautions for Disassembly and Assembly
- 1.7 Engine Break-in
- 1.8 Warranty 
- 1.9 Fuel, Auxiliary Materials
- 1.10 Illustrations

02 TECHNICAL INFORMATION
- 2.1 Unit Conversion Table and Symbol Used in the Manual
- 2.2 VIN and EIN Location
- 2.3 Main Parameters
- 2.4 Maintenance Parameter
- 2.5 Tighten Torque
- 2.6 Grease Lubricant, Sealant
- 2.7 Engine Maintenance Materials
- 2.8 Engine Maintenance Tools

03 MAINTENANCE INFORMATION
- 3.1 Maintenance Information
- 3.1.1 Pre-ride Maintenance Checklist
- 3.1.2 Break-in Maintenance Schedule
- 3.1.3 Periodic Maintenance Schedule

04 VEHICLE PARTS
- 4.1 Seat
- 4.2 Foot Pedal
- 4.2.1 RH Foot Pedal
- 4.2.2 LH Foot Pedal
- 4.3 Fuel Tank Cover
- 4.3.1 Fuel Tank Rear Cover
- 4.3.2 Fuel Tank Front Cover
- 4.4 Side Cover Deco Plate
- 4.4.1 RH Side Cover Deco Plate
- 4.4.2 LH Side Cover Deco Plate
- 4.5 Fender
- 4.5.1 Rear Fender
- 4.5.2 Front Fender
- 4.6 Rim Deco Cover
- 4.7 Dashboard Guard
- 4.8 Inspection
- 4.8.1 RH Side Cover Deco Plate
- 4.8.2 LH Side Cover Deco Plate
- 4.8.3 Rear Fender
- 4.8.4 Tail Light
- 4.8.5 Front Fender
- 4.8.6 Dashboard Cover
- 4.9 Installation

05 ENGINE
- 5.1 Special Tools
- 5.2 Overview
- 5.2.1 Specification
- 5.2.1.1 Engine Specification
- 5.2.1.2 Lubrication Specification
- 5.2.1.3 Cylinder Head/Valve Specification
- 5.2.1.4 Clutch and Gearshift Specification
- 5.2.1.5 Crankcase and Drivetrain Specification
- 5.2.1.6 Magneto and Starter Clutch Specification
- 5.2.1.7 Crankshaft, Piston and Cylinder Specification
- 5.2.2 Torque Value
- 5.2.2.1 Standard Parts
- 5.2.2.2 Engine
- 5.2.2.3 Cylinder Head and Valve
- 5.2.2.4 Clutch and Gearshift
- 5.2.2.5 Magneto and Starter Clutch
- 5.2.2.6 Crankcase
- 5.2.2.7 Crankshaft, Piston and Cylinder
- 5.2.3 Lubrication and Seal Position
- 5.3 Maintenance
- 5.3.1 Spark Plug
- 5.3.1.1 Spark Plug Removal
- 5.3.1.2 Spark Plug Inspection
- 5.3.2 Valve Clearance
- 5.3.2.1 Inspection
- 5.3.2.2 Adjustment
- 5.3.3 Engine Oil
- 5.3.3.1 Oil Level Inspection
- 5.3.3.2 Engine Oil Changing
- 5.3.4 Engine Oil Strainer
- 5.3.5 Engine Centrifugal Filter (status 1)
- 5.3.6 Engine Centrifugal Filter (status 2)
- 5.3.7 Engine Idle Speed
- 5.4 Engine Intake/Exhaust System
- 5.4.1 Air Filter
- 5.4.1.1 Air Filter Assembly
- 5.4.2 Engine Intake Pipe
- 5.4.3 Exhaust System
- 5.4.3.1 Muffler Assembly Removal
- 5.5 Oil Cooling System
- 5.6 Engine Removal from Vehicle
- 5.7 Lubrication System
- 5.7.1 Service Information
- 5.7.1.1 Overview
- 5.7.2 Lubrication System Specification
- 5.7.3 Trouble Shooting
- 5.7.4 Oil Pump
- 5.7.4.1 Removal/Installation
- 5.7.4.2 Disassembly/Assembly
- 5.7.4.3 Inspection
- 5.8 Cylinder Head and Valve
- 5.8.1 Service Information
- 5.8.1.1 Overview
- 5.8.2 Cylinder Head/Valve Specification
- 5.8.3 Trouble Shooting
- 5.8.4 Component Location
- 5.8.5 Cylinder Compression Test
- 5.8.6 Camshaft/Swing arm
- 5.8.6.1 Removal
- 5.8.6.2 Inspection
- 5.8.6.3 Installation
- 5.8.7 Cylinder Head/Valve
- 5.8.7.1 Removal
- 5.8.7.2 Disassembly
- 5.8.7.3 Inspection
- 5.8.7.4 Valve/Valve Guide
- 5.8.7.5 Valve Installation
- 5.8.8 Timing Chain/Sprocket
- 5.8.8.1 Chain Tensioner
- 5.9 Piston/Cylinder
- 5.9.1 Service Information
- 5.9.2 Specifications
- 5.9.3 Trouble Shooting
- 5.9.4 Cylinder Body/Piston Removal
- 5.9.4.1 Cylinder Removal
- 5.9.4.2 Piston Removal
- 5.9.5 Inspection
- 5.9.5.1 Cylinder
- 5.9.5.2 Piston/Piston Ring
- 5.9.5.3 Connecting Rod
- 5.9.6 Cylinder Stud Replacement
- 5.9.6.1 Piston Installation
- 5.10 Clutch and Gearshift (status 1)
- 5.10.1 Service Information
- 5.10.2 Clutch and Gearshift Specification
- 5.10.3 Trouble Shooting
- 5.10.4 Component Placement
- 5.11 Clutch and Gearshift (status 2)
- 5.11.1 Service Information
- 5.11.2 Clutch and Gearshift Specification
- 5.11.3 Trouble Shooting
- 5.11.4 Component Placement
- 5.11.5 RH Crankcase Cover (status 1)
- 5.11.5.1 Removal
- 5.11.5.2 Installation
- 5.11.6 RH Crankcase Cover (status 2)
- 5.11.6.1 Removal
- 5.11.6.2 Installation
- 5.11.7 Clutch (status 1)
- 5.11.7.1 Removal
- 5.11.7.2 Installation
- 5.11.7.3 Inspection
- 5.11.8 Clutch (status 2)
- 5.11.8.1 Removal
- 5.11.8.2 Disassembly
- 5.11.8.3 Inspection
- 5.11.9 Gearshift (status 1)
- 5.11.9.1 Removal
- 5.11.9.2 Inspection
- 5.11.9.3 Installation
- 5.11.10 Gearshift (status 2)
- 5.11.10.1 Removal
- 5.11.10.2 Inspection
- 5.11.10.3 Installation
- 5.12 Magneto and Starter Clutch
- 5.12.1 Service Information
- 5.12.2 Magneto and Starter Clutch Specification
- 5.12.3 Trouble Shooting
- 5.12.4 Component Location Relationship
- 5.12.5 LH Front Cover
- 5.12.5.1 Removal/Installation
- 5.12.6 Magneto Stator and Trigger
- 5.12.6.1 Removal/Installation
- 5.12.7 Magneto Rotor
- 5.12.7.1 Removal
- 5.12.7.2 Installation
- 5.12.8 Starter Clutch
- 5.12.8.1 Inspection
- 5.12.8.2 Removal/Installation
- 5.13 Crankcase and Drivetrain
- 5.13.1 Service Information
- 5.13.2 Crankcase and Drivetrain Specification
- 5.13.3 Trouble Shooting
- 5.13.4 Component Placement
- 5.13.5 Crankcase
- 5.13.5.1 Removal/Installation
- 5.13.5.2 Inspection
- 5.13.6 Drivetrain
- 5.13.6.1 Removal
- 5.13.6.2 Disassembly
- 5.13.6.3 Inspection
- 5.14 Trouble Shooting
- 5.14.1 Engine Does Not Start or Has Difficulty Starting
- 5.14.2 Engine Performs Poorly at Low or Idle Speeds
- 5.14.3 Engine Performs Poorly at High Speeds
- 5.14.4 Strange Noise from Engine
- 5.15 Engine Installation

06 BRAKE SYSTEM
- 6.1 Brake System
- 6.1.1 Brake Caliper
- 6.1.2 Brake Pump
- 6.1.3 Hydraulic Distribution Valve
- 6.1.4 Brake Pedal
- 6.1.5 Brake Handle
- 6.2 Inspection
- 6.2.1 brake pad 
- 6.2.2 brake disc
- 6.3 Brake Fluid
- 6.3.1 Brake Fluid Addition
- 6.3.2 Inspection
- 6.3.3 Brake Fluid Changing and Brake Exhausting
- 6.3.4 Rear Brake Fluid Changing and Brake Exhausting
- 6.4 Installation

07 SUSPENSION
- 7.1 Tire
- 7.1.1 Wheel Toe-in
- 7.2 Shock Absorber
- 7.2.1 Front Shock Absorber
- 7.2.2 Rear Shock Absorber
- 7.3 Front Suspension
- 7.4 Rear Suspension
- 7.4.1 Chain
- 7.4.2 Rear Swing Arm
- 7.5 Rear Suspension Assembly
- 7.5.1 Rear Swing arm
- 7.5.2 Rear Bumper

08 STEERING SYSTEM
- 8.1 Handlebar
- 8.2 Steering System
- 8.2.1 Steering Assembly
- 8.2.2 Inspection
- 8.3 Installation

09 ELECTRICAL SYSTEM
- 9.1 Diagnosis Tools
- 9.2 Signal and Illumination System
- 9.2.1 Battery
- 9.2.2 Charging Voltage Inspection
- 9.3 Ground Wire Inspection
- 9.4 Fuse Box
- 9.5 Light Maintenance Information
- 9.6 Light Removal and Installation
- 9.7 Horn
- 9.8 Switches
- 9.9 Charging System
- 9.9.1 Charging System Wiring
- 9.9.2 Starter Relay
- 9.9.3 Main Relay and Fuel Pump Relay
- 9.9.4 Engine Starting Note
- 9.10 EFI System
- 9.10.1 EFI Structure
- 9.10.2 Sensors
- 9.10.3 ECU
- 9.10.4 Actuators
- 9.10.5 EFI System Maintenance Note
- 9.11 Structure and Performance of EFI Parts
- 9.11.1 ECU
- 9.11.2 Throttle Body Assembly
- 9.11.3 Cylinder Temperature Sensor
- 9.11.4 Oxygen Sensor
- 9.11.5 Trigger (RPM Sensor)
- 9.11.6 Gear Sensor
- 9.11.7 Fuel Pump Assembly
- 9.11.8 Fuel Injector
- 9.11.9 Ignition Coil
- 9.12 EFI Self-diagnosis
- 9.12.1 Malfunction Indicating Lamp(MIL)
- 9.12.2 Diagnosis Tool and Connector
- 9.13 Electric Fence System
- 9.13.1 Electric Fence
- 9.14 Electric Fence Receiver
- 9.14.1 Electronic Fence Receiver - Pairing With The Vehicle
- 9.15 Fault Diagnosis
- 9.15.1 Engine Body
- 9.15.2 EFI Fault Code Table
- 9.15.3 Diagnosis by Trouble Code
- 9.15.4 Fault Diagnosis by Engine Problems 

APPENDIX (ELECTRICAL WIRING DIAGRAM)