Cfmoto Cforce 400 450 500 520 (2022-2024) - Workshop Manual - Electrical Circuits

CFMOTO CFORCE 400 450 500 520 (2022-2024) - SERVICE MANUAL - WIRING DIAGRAMS

- English Service Manual / Repair Manual and Wiring Diagrams for vehicles Cfmoto Cforce 400 450 500 520 2022 to 2024.


CONTENTS:

2022 (20220211)

01 SAFETY INFORMATION
- 1.1 Service Manual
- 1.2 Safety Tips
- 1.3 Hazardous Level and Symbol
- 1.4 Operation Notice
- 1.5 General Precaution
- 1.6 Cautions for Removal and Installation
- 1.7 Engine Break-in
- 1.8 Warranty
- 1.9 Fuel, Engine Oil and Coolant
- 1.10 Images and Captions

02 GENERAL INFORMATION
- 2.1 Unit conversion tables and symbols
- 2.2 Identification Number Locations
- 2.3 Main Specifications
- 2.4 Engine Specification
- 2.5 Specifications for Service

03 MAINTENANCE
- 3.1 Maintenance Schedule

04 CVT SYSTEM
- 4.1 CVT Special Tool
- 4.2 CVT Removal
- 4.3 CVT Parts Inspection
- 4.4 CVT Installation

05 ENGINE
- 5.1 Special Tools for Engine
- 5.2 Engine Removal
- 5.3 Air Intake&Exhaust System
- 5.4 Engine Disassembly
- 5.5 Engine Parts Inspection
- 5.6 Engine Assembly
- 5.7 Engine Installation
- 5.8 Cooling System
- 5.9 Lubrication System
- 5.10 Fuel System

06 VEHICLE AND BODY COVERING PARTS
- 6.1 Maintenance Information
- 6.2 Seat
- 6.3 Battery
- 6.4 Rack
- 6.5 Front Service Cover
- 6.6 CVT Side Cover
- 6.7 Handlebar Guard
- 6.8 Fuel Tank Guard
- 6.9 Engine LH Cover
- 6.10 Fenders
- 6.11 Headlight Guards
- 6.12 Foot Boards
- 6.13 Front Fender
- 6.14 Rear Fender
- 6.15 Dashboard Guard
- 6.16 Vehicle Skid Plate

07 POWERTRAIN
- 7.1 Gear Cases
- 7.2 CV Drive Shaft
- 7.3 CV Drive Shaft Inspection and Maintenance
- 7.4 Front Gear Case
- 7.5 Rear Gear Case (Differential)
- 7.6 Rear Gear Case (Non-differential)
- 7.7 Drive Shaft

08 BRAKE SYSTEM
- 8.1 Brake Assembly
- 8.2 Brake Fluid
- 8.3 Parking Brake

09 SUSPENSION
- 9.1 Tire
- 9.2 Shock Absorbers
- 9.3 Front Suspension
- 9.4 Rear Suspension

10 STEERING SYSTEM
- 10.1 Handlebar
- 10.2 Steering System
- 10.3 EPS 

11 COOLING SYSTEM
- 11.1 Cooling System
- 11.2 Radiator Assembly
- 11.3 Radiator Fan Inspection
- 11.4 Cooling System Sealing
- 11.5 Coolant

12 ELECTRICAL SYSTEM
- 12.1 Diagnosis Tool
- 12.2 Signal and Illumination System
- 12.3 Earth Wire Inspection
- 12.4 Fuse box
- 12.5 Light Maintenance Information
- 12.6 Illumination Inspection
- 12.7 Lights Removal and Installation
- 12.8 Horn
- 12.9 Winch Control Switch
- 12.10 Alarm
- 12.11 Switches
- 12.12 Charging System
- 12.13 EFI system
- 12.14 Structure and Performance of EFI Parts
- 12.15 EFI Self-diagnosis
- 12.16 Fault Diagnosis
- 12.17 Fault Code Table


2023 (20230621)

01 SAFETY INFORMATION
- 1.1 Service Manual
- 1.2 Safety Tips
- 1.3 Hazardous Level and Symbol
- 1.4 Operation Notice
- 1.5 General Precaution
- 1.6 Cautions for Removal and Installation
- 1.7 Engine Break-in
- 1.8 Warranty
- 1.9 Fuel, Engine Oil and Coolant
- 1.10 Caption

02 GENERAL INFORMATION 
- 2.1 Unit conversion tables and symbols used in this manual
- 2.2 Identification Number Locations
- 2.3 Main Specifications
- 2.4 Specifications for Service

03 MAINTENANCE
- 3.1 Maintenance Schedule

04 CVT SYSTEM
- 4.1 CVT Special Tool
- 4.2 CVT Removal
- 4.3 CVT Parts Inspection
- 4.4 CVT Installation

05 ENGINE
- 5.1 Special Tools for Engine
- 5.2 Engine Removal
- 5.3 Air Intake&Exhaust System
- 5.4 Engine Disassembly
- 5.5 Engine Parts Inspection
- 5.6 Engine Assembly
- 5.7 Engine Installation
- 5.8 Cooling System
- 5.9 Lubrication System
- 5.10 Fuel System

06 VEHICLE AND BODY COVERING PARTS
- 6.1 Maintenance Information
- 6.2 Seat
- 6.3 Battery
- 6.4 Rack
- 6.5 Front Service Cover
- 6.6 CVT Side Cover
- 6.7 Handlebar Guard
- 6.8 Fuel Tank Guard
- 6.9 Engine LH Cover
- 6.10 Fenders
- 6.11 Headlight Guards
- 6.12 Foot Boards
- 6.13 Front Fender
- 6.14 Rear Fender
- 6.15 Dashboard Guard
- 6.16 Vehicle Skid Plate

07 POWERTRAIN
- 7.1 Gear Cases
- 7.2 CV Drive Shaft
- 7.3 CV Drive Shaft Inspection and Maintenance
- 7.4 Front Gear Case
- 7.5 Rear Gear Case (Differential)
- 7.6 Rear Gear Case(Non-differential)
- 7.7 Drive Shaft

08 BRAKE SYSTEM
- 8.1 Brake Assembly
- 8.2 Brake Fluid
- 8.3 Parking Brake

09 SUSPENSION 
- 9.1 Tire
- 9.2 Shock Absorbers
- 9.3 Front Suspension
- 9.4 Rear Suspension

10 STEERING SYSTEM
- 10.1 Handlebar
- 10.2 Steering System
- 10.3 EPS 

11 COOLING SYSTEM
- 11.1 Cooling System
- 11.2 Radiator Assembly
- 11.3 Radiator Fan Inspection
- 11.4 Cooling System Sealing
- 11.5 Coolant

12 ELECTRICAL SYSTEM
- 12.1 Diagnosis Tool
- 12.2 Signal and Illumination System
- 12.3 Earth Wire Inspection
- 12.4 Fuse box
- 12.5 Light Maintenance Information
- 12.6 Illumination Inspection
- 12.7 Lights Removal and Installation
- 12.8 Horn
- 12.9 Winch Control Switch
- 12.10 Alarm
- 12.11 Switches
- 12.12 T-BOX
- 12.13 Charging System
- 12.14 EFI system
- 12.15 Structure and Performance of EFI Parts
- 12.16 EFI Self-diagnosis
- 12.17 Fault Diagnosis
- 12.18 Fault Code Table (MSE 6.0) (EU168)
- 12.19 Fault Code Table (MSE 8.0) (EU167 and North America)
APPENDIX A
APPENDIX B


2024 (20240527)

01 SAFETY INFORMATION
- 1.1 Service Manual
- 1.2 Safety Tips
- 1.3 Hazardous Level and Symbol
- 1.4 Operation Notice
- 1.5 General Precaution
- 1.6 Cautions for Removal and Installation
- 1.7 Engine Break-in
- 1.8 Warranty
- 1.9 Fuel, Engine Oil and Coolant
- 1.10 Images and Captions

02 GENERAL INFORMATION 
- 2.1 Unit conversion tables and symbols used in this manual
- 2.2 Identification Number Locations
- 2.3 Main Specifications
- 2.4 Specifications for Service

03 MAINTENANCE
- 3.1 Maintenance Schedule

04 CVT SYSTEM
- 4.1 CVT Special Tool
- 4.2 CVT Removal
- 4.3 CVT Parts Inspection
- 4.4 CVT Installation

05 ENGINE
- 5.1 Special Tools for Engine
- 5.2 Engine Removal
- 5.3 Air Intake&Exhaust System
- 5.4 Engine Disassembly
- 5.5 Engine Parts Inspection
- 5.6 Engine Assembly
- 5.7 Engine Installation
- 5.8 Cooling System
- 5.9 Lubrication System
- 5.10 Fuel System

06 BODY PANELS
- 6.1 Maintenance Information
- 6.2 Seat
- 6.3 Battery
- 6.4 Rack
- 6.5 Front Service Cover
- 6.6 CVT Side Cover
- 6.7 Handlebar Guard
- 6.8 Fuel Tank Guard
- 6.9 Engine LH Cover
- 6.10 Fenders
- 6.11 Headlight Guards
- 6.12 Foot Boards
- 6.13 Front Fender
- 6.14 Rear Fender
- 6.15 Dashboard Guard
- 6.16 Vehicle Skid Plate

07 POWERTRAIN
- 7.1 Maintenance and Troubleshooting
- 7.2 CV Drive Shaft
- 7.3 CV Drive Shaft Inspection and Maintenance
- 7.4 Front Gear Case
- 7.5 Rear Gear Case (Differential)
- 7.6 Rear Gear Case(Non-differential)
- 7.7 Drive Shaft

08 BRAKE SYSTEM
- 8.1 Brake Assembly
- 8.2 Brake Fluid
- 8.3 Parking Brake

09 SUSPENSION 
- 9.1 Tire
- 9.2 Shock Absorbers
- 9.3 Front Suspension
- 9.4 Rear Suspension

10 STEERING SYSTEM
- 10.1 Handlebar
- 10.2 Steering System
- 10.3 EPS 
- 10.4 Gear Shift Assembly

11 COOLING SYSTEM
- 11.1 Cooling System
- 11.2 Radiator Assembly
- 11.3 Radiator Fan Troubshooting
- 11.4 Cooling System Pressure Test
- 11.5 Coolant System Flush
- 11.6 Coolant Fill

12 ELECTRICAL SYSTEM
- 12.1 Diagnostic Tools
- 12.2 Signal and Illumination System
- 12.3 Earth Wire Inspection
- 12.4 Fuse/Relay Box
- 12.5 Light Maintenance Information
- 12.6 Light Inspection
- 12.7 Light Removal and Installation
- 12.8 Horn
- 12.9 Winch Control Switch
- 12.10 Alarm
- 12.11 Switch Tests
- 12.12 T-BOX (If equipped)
- 12.13 Charging System
- 12.14 EFI System Overview
- 12.15 EFI Components
- 12.16 EFI Self-diagnosis
- 12.17 ABS (if equipped - select markets)
- 12.18 Fault Diagnosis
- 12.19 EFI Fault Code Table (MSE 6.0 - EU168)
- 12.20 EFI Fault Code Table (MSE 8.0 - EU167 and North America)