Caterpillar Titon 300R - Service Manual - Wiring Diagrams - Parts Catalogue

CATERPILLAR TITON 300R - SERVICE MANUAL - WIRING DIAGRAMS - PARTS CATALOGUE

- English Service Manual and Wiring Diagrams, for Caterpillar Titon 300R.
 

CONTENTS:

SERVICE MANUAL
- 02_tm_Rotary drive Titon 300_405_500 0206
- ROTARY DRIVE
- 1. GENERAL DESCRIPTION
- 2. SAFETY
- 3. TECHNICAL DATA
- 3.1. Technical specifications
- 4. MAIN COMPONENTS
- 5. INSTALLATION
- 6. MAINTENANCE
- 6.1. Oil check
- 6.2. Oil change
- 6.3. Greasing
- 7. REPAIR
- 7.1. Floating spindle
- 7.2. Flushing head
- 7.3. Changing top sub for different drill pipe sizes
- 8. ADJUSTMENT OF THE CRADLE
- 9. ADJUSTMENT OF THE ROTARY SPEED
- 10. TORQUES
- 11. LUBRICATION
- 11.1. Lubricant table
- 12. TROUBLESHOOTING
- 13. APPENDIX
- 03_tm_Feed Titon 300_500 1006
- FEED
- 1. GENERAL
- 2. SAFETY
- 3. TECHNICAL DATA
- 4. LIFTING POINTS
- 5. MAIN COMPONENTS
- 6. OPERATING PRINCIPLE
- 7. MAINTENANCE AND ADJUSTING
- 7.1. Emergency stop device (safety wire)
- 7.2. Testing the emergency stop device (safety wire)
- 7.3. Replacing and adjusting the emergency stop safety wire
- 7.4. Feed chains
- 7.4.1. Checking and servicing
- 7.4.2. General maintenance of chains
- 7.4.3. Feed chain and hose reel mounting and adjusting
- 7.5. Restreching the hoses of the reel
- 7.6. Feed rail clearance
- 8. FEED DEVICES
- 8.1. Devices
- 9. FUNCTION OF DRILL PIPE MAGAZINE WITH UNCOUPLING/CENTERING DEVICE
- 9.1. Drilling
- 9.1.1. STEP I: Starting position
- 9.1.2. STEP II: Drilling
- 9.1.3. STEP III: Pipe adding
- 9.1.4. STEP IV: Continue drilling
- 9.2. Drill string replacement
- 9.2.1. STEP I: Unscrew pipe from the drill string
- 9.2.2. Step II: Unscrew rotary head
- 9.2.3. Step III: Loading magazine
- 9.2.4. Step IV: Connecting pipe with rotary head
- 9.2.5. Step V: Retracting rotary head
- 9.2.6. Finished / Standby
- 10. UNCOUPLING AND CENTERING DEVICE
- 10.1. Functions
- 10.2. Components
- 10.3. Replacing clamp jaw pieces
- 10.4. Clamp jaw compl.
- 10.4.1. Components
- 10.4.2. Replacing jaw inserts
- 10.4.3. Replacing guidetong jaws
- 11. DRILL PIPE MAGAZINE
- 11.1. Components
- 12. MOVEABLE SUCTION HOOD
- 12.1. Components
- 13. PROXIMITY SWITCHES
- 13.1. Locations
- 13.2. Switch types
- 13.3. Adjusting
- 14. CONVERSION KITS FOR DIFFERENT DRILL PIPE DIAMETERS (OPTION)
- 14.1. Drill pipe magazine, clamping and guiding
- 14.2. Hammer centering ring
- 15. UNCOUPLING DEVICE WITH A CONICAL GUIDE RING FOR THE DRILL BIT BREAKING DEVICE (OPTION)
- 04_tm_Boom Titon 300_500 0303
- BOOM
- 1. GENERAL
- 2. SAFETY
- 3. MAIN COMPONENTS
- 4. BOOM HYDRAULICS
- 4.1. Hydraulic diagram
- 4.2. Hydraulic components
- 5. CHECKING AND ADJUSTING CLEARANCES
- 5.1. Adjusting and replacing slide pieces on telescopic boom
- 6. REPLACING CYLINDERS
- 7. PERIODIC MAINTENANCE
- 7.1. Lubrication points
- 8. OPTION ROLLOVER
- 8.1. Fitting and removal of TAS 3012,3015 and 3015.1 locking assemblies
- 09_tm_Dust collector HML900A 0403
- DUST COLLECTOR HML 900A
- 1. TECHNICAL DATA
- 2. COMPONENTS
- 3. CONTROLS IN THE CABIN
- 4. USE AND OPERATING PRINCIPLE
- 4.1. Filter elements
- 4.2. Fan
- 4.3. Primary cyclone:
- 4.4. Dust collector system OFF
- 4.5. Dust collector fan and compressor ON
- 4.6. Flushing and suction ON (drilling)
- 4.7. Flushing and suction OFF (automatic filter cleaning)
- 5. HYDRAULICS
- 6. RETRACTABLE SUCTION HEAD
- 7. MAINTENANCE
- 7.1. Filter elements
- 7.2. Fan
- 7.2.1. Testing the fan speed
- 7.3. Blow-out valve
- 7.4. Timer
- 7.5. Repair and maintenance of the dust collector hydraulic motor
- 8. TROUBLESHOOTING
- 12_tm_Oiler SLU BPI_151104 _en
- SLU 1/2/3 LUBRICATOR
- 1. GENERAL
- 2. SAFETY
- 3. MAIN COMPONENTS
- 4. OPERATING PRINCIPLE
- 4.1. General
- 4.2. Operation of pump
- 4.3. Control unit
- 4.4. Technical specifications
- 4.4.1. Oil container
- 4.4.2. Pump unit
- 4.4.3. Shank lubricator control unit SLCU
- 4.4.4. Tightening torques
- 5. ADJUSTMENTS
- 5.1. Output settings
- 5.2. Bleeding
- 5.3. Boost switch
- 6. MAINTENANCE
- 6.1. Changing the seals
- 7. TROUBLESHOOTING
- 15_tm_Central lubrication system_english 0706
- Seite1
- Description EP-1 GB.pdf
- Seite1
- Seite2
- Seite3
- Seite4
- Seite5
- Seite6
- Seite7
- Seite8
- Seite9
- Seite10
- DESCRIPTION S-EP 4 ENGLISH.pdf
- Seite1
- Seite2
- Seite3
- Seite4
- Seite5
- Seite6
- Seite7
- Seite8
- Seite9
- Description MX-F GB.pdf
- Seite1
- Seite2
- Seite3
- Seite4
- Seite5
- Seite6
- Seite7
- Seite8
- Seite9
- Seite10
- Seite11

MAINTENANCE MANUAL
- MAINTENANCE MANUAL
- 1. INTRODUCTION TO MACHINE
- 1.1. Intended use
- 1.2. Recommended operating conditions
- 1.3. Components
- 2. SAFETY INSTRUCTIONS
- 2.1. Warning labels on the equipment
- 2.2. Warning of injury risks
- 2.3. Warning of damage to equipment or property
- 2.4. General
- 2.5. Refilling fuel
- 2.6. Pneumatics maintenance
- 2.7. Hydraulics maintenance
- 2.8. Electric system maintenance
- 2.9. Battery maintenance
- 2.10. Welding
- 3. IMPORTANCE OF PERIODIC MAINTENANCE
- 3.1. General notes on maintenance work
- 3.2. First service
- 4. PERIODIC MAINTENANCE
- 4.1. Schedule
- 4.2. Engine oil and filter change intervals
- 4.3. Instructions
- 4.3.1. General
- 4.3.2. Rotary drive
- 4.3.3. Feed and drill pipe rack
- 4.3.4. Boom
- 4.3.5. Carrier
- 4.3.6. Other carrier components
- 4.3.7. Diesel engine
- 4.3.8. Fuel
- 4.3.9. Hydraulics
- 4.3.10. Air circuit
- 4.3.11. Dust collector
- 4.3.12. Water injection system (optional)
- 5. LUBRICATION SCHEDULE
- 5.1. General notes
- 5.2. Lubrication points

OPERATORS MANUAL
- OPERATOR'S MANUAL
- 1. INTRODUCTION TO MACHINE
- 1.1. Intended use
- 1.2. Recommended operating conditions
- 1.3. Components
- 2. SAFETY INSTRUCTIONS
- 2.1. Operator safety instructions
- 2.2. Main safety hazards in use or maintenance work
- 2.3. Dust hazard
- 2.3.1. Protection from dust
- 2.3.2. Dust collector system
- 2.4. Warning sign locations
- 2.5. Type plate
- 2.6. Symbol plates
- 2.7. Centre of gravity
- 2.8. Gradient angles
- 2.8.1. Tramming and parking
- 2.8.2. Drilling
- 2.9. Danger areas during tramming and drilling
- 2.9.1. Tramming
- 2.9.2. Drilling
- 2.10. Manners and conditions of operation where the rig should not be operated.
- 2.10.1. Risk factors for personnel
- 2.10.2. Risk factors for rig and working site
- 2.11. Noise level and noise emission
- 2.12. Acceleration value
- 2.13. Safety equipment
- 2.14. Emergency exit
- 2.15. Location and use of fire extinguisher
- 2.16. Emergency stops and stopping devices
- 2.16.1. Emergency stop
- 2.16.2. Drilling stop device (safety wire)
- 2.17. Engine safety functions
- 2.17.1. Engine error codes
- 2.18. Tramming stop device
- 3. MAIN SWITCH AND FUSES
- 3.1. Fuses inside the main electric box
- 4. CONTROLS IN THE CABIN
- 4.1. Left joystick panel functions
- 4.2. Right joystick panel functions
- 4.3. Right control panel functions
- 4.3.1. Hole inclination and depth measurement system panel
- 4.3.2. Engine control panel
- 4.3.3. Tramming control joystick
- 4.3.4. Boom and feed control joysticks
- 4.3.5. Switch panel
- 4.3.6. Engine speed adjusting knob
- 5. ROUTINE CHECKS BEFORE STARTING A SHIFT
- 5.1. Filling fuel and hydraulic oil with optional electric pumps
- 5.1.1. Fuel filling
- 5.1.2. Hydraulic oil filling
- 6. STARTING THE ENGINE
- 6.1. Engine running
- 7. TRAMMING INSTRUCTIONS
- 7.1. Tramming position
- 7.2. Before tramming
- 7.3. Tramming
- 7.3.1. Moving to the next hole
- 7.3.2. Oscillation
- 8. DRILLING INSTRUCTIONS
- 8.1. Principle of rotary drilling
- 8.1.1. Feed
- 8.1.2. Rotation
- 8.1.3. Flushing
- 8.2. Principle of down the hole drilling
- 8.2.1. Percussion
- 8.2.2. Feed
- 8.2.3. Rotation
- 8.2.4. Flushing
- 8.2.5. Hammer and drill pipe lubrication
- 8.3. Drilling equipment
- 8.3.1. Example of use of different drilling equipment:
- 8.4. Placing drill pipes in the rack
- 8.4.1. Attaching the first drill pipe
- 8.5. Positioning and support
- 8.6. Collaring
- 8.7. Drilling
- 8.8. Drilling parameters - Down The Hole hammer (DTH)
- 8.9. Drilling parameters - Rotary drilling
- 8.10. Adding drill tubes
- 8.11. Ending drilling
- 8.12. Shutting down
- 8.13. Optional water / foam injection system
- 9. TRANSPORTING THE RIG
- 9.1. Drive gear disengagement
- 9.2. Lifting the rig
- 10. STORING INSTRUCTIONS
- 11. OPERATOR TROUBLESHOOTING
- 12. MANUFACTURER’S CONTACT INFORMATION