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BMW K 1200 LT - Multilanguage Workshop Manual (English, Español)

English and Spanish service manual to motorcycles BMW model BMW K 1200 LT.

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LANGUAGES: English, Español.
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BMW K 1200 LT - SERVICE MANUAL - MANUAL DE TALLER

- Manual de taller en español e inglés para las motocicletas BMW modelo BMW K 1200 LT
- English and Spanish service manual to motorcycles BMW model BMW K 1200 LT



CONTENTS - CONTENIDOS:


REPAIR MANUAL


INTRODUCTION
Usage
Key to symbols
Contents
Activities
CONTENTS
MAINTENANCE SCHEDULE
PRE-DELIVERY CHECK
00 MAINTENANCE AND GENERAL INSTRUCTIONS
Tightening torques
Table of operating fluids
Overview: K1200LT packing materials
Checking the shipping crate for damage
Damage discovered in Germany
Damage discovered in importer markets
Unpacking the motorcycle
Installing the front wheel
General instructions
Pushing the motorcycle onto a workshop platform
Inspecting motorcycle for damage
Checking that delivery is complete
Installing remaining items on motorcycle
Installing the front mudguard
Installing the mirrors
Installing the footrests
Installing the rear left footrest plate
Installing the rear right footrest and footrest pl...
Installing the engine spoilers
Installing the reverser control
Installing the skirts
Installing the top case
Additional instructions for moving the backrest
Filling and charging the battery
Checking brake fluid level
Front brake
Rear brake
Checking clutch fluid level
Checking tyre pressures
Checking tightness of rear wheel studs
Installing the aerial
Installing the windscreen
Installing the windscreen cover
Checking and adjusting the motorcycle
Checking the function of side stand contact switch...
Adjusting the seat
Adjusting the top case
Checking headlight beam angle, adjusting if necess...
Vertical adjustment
Lateral adjustment
Final inspection and function check
Final cleaning
Key to maintenance intervals
General instructions
Pushing the motorcycle onto a workshop platform
High idle speed
Removing the aerial
Reading the fault code memory with the MoDiTeC
(Inspections I, II, III and IV)
Checking throttle cable play, adjusting if necess...
(Inspections I and III)
Models without cruise control
Models with cruise control
Throttle-opener cable, throttle-closer cable
Cruise-control system cable
Turning the throttle twist grip relative to the th...
Cruise control system does not switch off
Cruise control system cannot be set, or continuall...
Changing engine oil, replacing oil filter element
(Inspections I, II, III and IV)
Changing gearbox oil
Change the gearbox oil every two years at the late...
(Inspection III)
Changing the oil in the rear wheel drive
Change the oil in the rear wheel drive every two y...
(Inspections I and III)
Brake pads/brake discs
Checking brake pads and discs for wear and replaci...
(Inspections II and III)
Checking brake pads for wear
Front brake pads
Rear brake pads
Replacing brake pads
Front brake
Rear brake
Checking the brake discs
Checking the front/rear brake fluid level
(Inspections I, II and III)
Checking the front brake fluid level
Checking the fluid level with brake fluid reservoi...
Checking the rear brake fluid level
(Inspections I, II and III)
Checking operation of brake system and freedom fro...
(Inspection III)
Changing brake fluid and bleeding brake system
Change the brake fluid once a year at the latest
(Inspection IV)
Front brake
Forcing back the brake pistons
Opening the brake fluid reservoir
Bleeding the front brake pressure modulator
Bleeding the left brake calliper
Bleeding the front right brake calliper
Rear brake
Bleeding the rear brake pressure modulator
Forcing back the brake pistons
Bleeding the brake calliper
Checking clutch fluid level
(Inspections I, II and III)
Changing the clutch fluid (every 40, 000 km/24, 00...
Change the clutch fluid every 2 years at the lates...
(Inspection III)
Replacing fuel filter (every 40,000 km/24,000 mile...
(Inspection III)
Removing the fuel pump unit
Removing and installing fuel filter
Installing the fuel-pump unit
Checking and topping up, if necessary, coolant le...
(Inspections I and III)
Changing coolant
(Inspection IV)
Draining coolant
Filling coolant system
Battery
(Inspections III and IV)
Check battery acid level and add distilled water i...
Checking battery acid level
Adding distilled water
Installing the battery
Replacing intake air filter element
(Inspection III)
Checking function of side stand contact switch
(Inspections I, II and III)
Greasing the side stand
(Inspections II, III and IV)
Checking the centre stand, greasing if necessary
(Inspections II, III and IV)
Checking the centre stand
Greasing the centre stand
Checking the steering damper
(Inspections II and III)
Checking tightness of rear wheel studs
(Inspection I)
Checking rear wheel bearing play by tilting wheel
(Inspection III)
Checking swinging arm bearings, adjusting if neces...
(Inspections I and III)
Cleaning the inductive sensor on the rear wheel (e...
Clean the inductive sensor on the rear wheel every...
(Inspection III)
Checking valve clearances, adjusting if necessary...
(Inspection III)
Checking valve clearances
Adjusting valve clearances
Replacing the chain tensioning rail lining and cha...
(every 60,000 km/36,000 miles)
Replacing spark plugs
(Inspection III)
Final inspection with road safety and functional c...
(Inspections I, II, III and IV)
11 MOTOR
Cutaway drawing of engine, K 1200 LT
Preparatory work with engine installed
…for removal of combined oil/water pump
…for removal of timing case cover, removal of timi...
...for removal of cylinder head
Removing/installing engine
Removing engine
Group: frame
Groups: radiators, fuel tank and fuel lines
Group: exhaust system
Groups: rear-wheel drive, wheels and tyres
Groups: frame and clutch
Groups: engine electrical system and general vehic...
Group: frame and gearbox
Installing engine
Groups: frame and gearbox
Group: clutch
Groups: engine electrical system and general vehic...
Groups: frame, rear-wheel drive, wheels and tyres
Group: exhaust system
Groups: radiators, fuel tank and fuel lines
Group: frame
Disassembling engine
Removing, disassembling/assembling water pump


Removing the oil/water pump
Disassembling the oil/water pump
Removing slipring seal and shaft sealing ring
Removing the oil pressure relief valve
Installing the oil pressure relief valve
Oil-pressure switch, temperature sensor for water ...

Installing the pump shaft with shaft sealing ring ...
Installing water pump impeller
Removing timing chain cover
Removing cylinder head cover
Removing ignition pulse generator
Removing timing chain cover
Removing/installing sealing ring in timing case co...
Removing the timing chain
Removing camshaft chain sprockets
Removing chain tensioner rail
Removing chain guide rail
Renewing tensioning strap for chain tensioner rail...
Removing, disassembling and assembling cylinder h...

Removing camshafts
Removing bucket-type tappets
Removing cylinder head
Removing valves
Machining valve seat
Installing valve and valve stem seal
Removing/installing crankshaft gear and rotor flan...
Removing crankshaft
Removing big end bearings
Removing main bearings (engine installed)
Removing main bearings (engine removed)
Removing, disassembling and assembling piston with...
Removing piston with conrod
Disassembling piston
Checking piston dimensions
Assembling pistons
Checking cylinder dimensions
Checking that conrod bores are parallel
Assembling pistons and conrods
Measure backlash at the countershaft
Removing intermediate flange
Removing driver
Removing clutch housing
Removing intermediate flange
Disassembling/assembling intermediate flange
Removing the driver bearing
Installing driver bearing
Removing/installing shaft sealing ring for driver
Removing countershaft and layshaft with freewheel
Disassembling/assembling freewheel
Disassembling freewheel
Assembling freewheel
Removing/installing needle bearing for layshaft an...
Removing bearing
Removing shaft sealing ring
Installing shaft sealing ring
Installing bearing
Removing output shaft
Removing oil sump
Removing the oil mesh strainer and oil filter
Removing lower part of crankcase
Removing/installing oil level sight glass
Disassembling/reassembling output shaft
Disassembling output shaft
Disassembling tensioning gear
Assembling tensioning gear
Assembling damper
Assembling engine
Installing output shaft
Assembling the crankcase
Installing oil mesh strainer
Installing oil filter
Installing oil sump
Installing intermediate flange
Installing freewheel
Installing countershaft
Installing intermediate flange
Installing output shaft sealing ring
Installing clutch housing
Installing driver
Installing crankshaft
Measuring crankshaft bearing play
Measuring radial play
Measuring endplay
Installing piston with conrod
Installing big end bearing
Measuring big end bearing play
Checking dimensions of crankshaft
Installing cylinder head
Installing camshafts
Installing timing chain
Installing timing case cover
Checking valve clearances
Adjusting valve clearances

Installing ignition pulse generator
Installing ignition pulse generator cover
Installing combined oil/water pump
Installing crankcase cover
Installing cylinder head cover
12 ENGINE ELECTRICS
Removing and installing Hall-effect transmitters
Preparatory work
Removing cover from Hall-effect transmitter
Removing magnetic gate
Installing the magnetic gate
Installing the cover of the Hall-effect transmitte...
Replacing spark plugs/ignition leads
Removing and installing spark plugs
Removing and installing ignition leads
Removing and installing coil
Motorcycles without shield housing
Motorcycles with shield housing
Timing the ignition
Preparatory work
Setting timing with Motronic
Setting timing without Motronic
Replacing three-phase generator
Removing and installing three-phase generator
Disassembling the three-phase generator
Removing and installing drive housing
Removing and installing voltage regulator
Replacing starter motor
Removing and installing starter motor
Disassembling/assembling starter motor
Replacing carbon brushes
13 FUEL PREPARATION AND CONTROL
Removing and installing Motronic control unit
Replacing intake air filter element
See Group 00
Replacing air temperature sensor

Removing and installing intake air silencer
Removing and installing fuel injection rail
Removing and installing injectors
Removing and installing pressure regulator
Removing and installing throttle valve rail
Removing and installing throttle valve actuator
Replacing and adjusting throttle valve potentiomet...
Removing and installing intake stubs
Replacing fuel hoses
Removing and installing throttle cables
Preparatory work for all Bowden cables
Removing and installing throttle- opener and throt...
Removing and installing Bowden cable of cruise-con...
Checking fuel pressure
Removing and installing control unit of cruise-con...
See Group 65
Checking throttle cable play, adjusting if necess...
See Group 00
16 FUEL TANK AND LINES
Removing and installing fuel tank
Renewing fuel filter
Removing the fuel pump unit
Removing/installing fuel filter
Removing/installing fuel pump
Installing the fuel-pump unit
Removing/installing immersion-tube sensor
Calibrating the immersion-tube sensor
Removing/installing roll-over valve
17 RADIATOR
Coolant circuit
Removing and installing coolant hoses
Connecting hose between left and right radiators
Hoses between radiators and coolant stub pipes
Hose between coolant stub pipes
Coolant hose to water pump
Removing breather hose
Vapour outlet hose
Changing coolant
See Group 00
Checking cooling system for leaks
Removing and installing radiator with fan
Removing and installing left radiator

Removing and installing right radiator
Removing and installing coolant stub pipe on engin...
Removing and installing thermostat
Troubleshooting
18 EXHAUST SYSTEM
Removing and installing exhaust heat shield
Removing and installing exhaust system
Removing oxygen sensor
21 CLUTCH
Removing and installing clutch
Preparatory work
Removing clutch
Removing clutch housing
Installing clutch housing
Installing clutch
Changing the clutch fluid/bleeding the clutch syst...
Removing and installing clutch lines
Removing and installing vent line
Removing and installing clutch pressure line
Removing and installing clutch slave cylinder
Removing and installing clutch release rod
23 GEARBOX
Gearbox – sectional drawing
Replacing the shaft sealing rings in the gearbox h...
Replacing input shaft sealing ring at input side
Replacing output shaft sealing ring
Replacing shaft sealing ring for selector shaft o...
Replacing input shaft sealing ring at output side
Replacing shaft sealing ring for selector drum
Replacing shaft sealing ring for selector shaft
Removing and installing actuating unit for reverse...
Removing and installing actuating control for reve...
Removing and installing actuating unit for reverse...
Disassembling/assembling double switch for reverse...
Removing gearbox
Disassembling gearbox
Preparatory work
Disassembling reverser gear train
Removing gearbox housing
Removing selector drum
Disassembling/assembling selector shaft
Removing gearbox shafts
Replacing grooved ball bearing on intermediate sha...
Disassembling/assembling input shaft
Disassembling input shaft
Assembling input shaft
Checking travel of spring segment on input shaft
Disassembling/assembling output shaft
Disassembling output shaft
Assembling output shaft
Checking endplay
Checking/adjusting fully assembled length of gearb...
Checking/adjusting fully assembled length of inter...
Checking/adjusting fully assembled length of outpu...
Checking/adjusting fully assembled length of input...
Checking/adjusting fully assembled length of selec...
Shimming selector shaft
Assembling gearbox
Installing gearbox shafts
Installing input, output and intermediate shafts
Installing selector shaft
Installing selector drum
Installing gearbox housing
Installing reverser
Performing a functional check
Installing cover of reverser
Install actuator unit for reverser
Completing assembly of gearbox
Installing gearbox
Removing and installing gearshift lever and linkag...
Removing and installing gearshift lever
Aligning rubber mounts
Aligning left-hand rubber mount
Aligning right-hand rubber mount
31 FRONT FORK
Removing and installing telescopic forks and fork ...
Removing telescopic fork
Removing fork bridge
Disassembling fork bridge
Removing and installing pot-type joints
Removing angular-contact ball bearing with stud
Removing stud
Installing stud
Installing angular-contact ball bearing with stud
Installing fork bridge
Installing telescopic fork
Assembly specification for telescopic fork
Disassembling/assembling telescopic fork leg
Disassembling telescopic fork leg
Assembling telescopic fork leg
Measuring telescopic fork
Examining slider tube bridge and fork bridge
Checking runout of fixed tube
Checking runout of slider tube
Removing and installing slider tube bridge
Removing and installing ball joint
Removing and installing front suspension strut
Removing front suspension strut
Installing suspension strut
Removing and installing steering damper
Checking the steering damper
See Group 00
Removing and installing leading link
Removing leading link
Removing left angular-contact ball bearing for lea...
Installing left angular-contact ball bearing for l...
Installing leading link
Measuring the leading link
32 STEERING
Removing and installing left grip tube
Removing and installing right grip tube
Removing and installing clutch lever fitting
Removing and installing brake lever fitting
Removing and installing handlebar
Installation instructions for adjusting handlebar
Handlebar: adjusting horizontally
Handlebar: adjusting height
Removing and installing piston in brake-lever fitt...
Adjusting lever play for front brake/ clutch
Front brake
Clutch
Removing and installing left and right handlebar l...
Removing and installing throttle cables
See Group 13
33 REAR WHEEL DRIVE
Rear wheel drive – cutaway drawing
Removing, disassembling, reassembling and install...
Removing rear wheel drive
Replacing taper roller bearing in rear wheel drive...
Removing input bevel pinion
Disassembling input bevel pinion
Removing needle roller bearing for input bevel pin...
Installing needle roller bearing for input bevel p...
Assembling input bevel pinion
Installing input bevel pinion
Removing crown wheel
Installing crown wheel
Checking/adjusting backlash
Checking tooth contact pattern
Shimming housing cover
Installing housing cover
Installing rear drive shaft
Installing rear wheel drive
Removing, disassembling, reassembling and install...
Removing rear swinging arm
Removing and installing flexible gaiter
Removing and installing threaded ring bearings
Removing bearing from left/right threaded ring
Installing bearing in left/right threaded ring
Removing drive shaft
Checking universal joint for wear
Installing drive shaft
Installing rear swinging arm
Removing and installing suspension strut
34 BRAKES
Front brake calliper
Removing and installing front brake calliper
Removing and installing filler adapter
Removing and installing front brake pistons
Rear brake calliper
Removing and installing rear brake calliper
Removing and installing rear brake pistons
Removing and installing front brake disc
Removing and installing rear brake disc
Removing and installing front ABS sensor
Removing front ABS sensor ring
Adjusting front ABS sensor
Marking the ABS sensor ring
Checking/adjusting ABS sensor gap
Checking ABS sensor gap
Adjusting ABS sensor gap
Removing and installing rear ABS sensor
Adjusting rear ABS sensor
Marking the ABS sensor ring
Checking/adjusting ABS sensor gap
Checking ABS sensor gap
Adjusting ABS sensor gap
Removing and installing rear brake master cylinder...
Checking/adjusting play at piston rod
Checking play at piston rod
Adjusting play at piston rod
Removing and installing ABS control unit
Removing and installing ABS relay
Removing and installing front brake lines/hoses
Removing front brake lines/hoses
Preparatory work
Brake lines under fuel tank
Brake line/hose to telescopic fork
Brake hose to handlebar
Installing front brake lines/hoses
Removing and installing rear brake lines/hoses
Removing brake lines/hoses
Preparatory work
Brake hose to brake calliper
Brake hose to brake master cylinder
Brake fluid reservoir with return hose
Brake line to brake calliper
Installing brake lines/hoses
Checking brake pads for wear/ replacing brake pads...
See Group 00
Checking brake fluid level
See Group 00
Replacing brake fluid and bleeding brake system
See Group 00
36 WHEELS AND TYRES
Removing and installing front wheel
Removing and installing wheel bearings
Removing left/right wheel bearings
Installing right/left wheel bearing
Installing left wheel bearing
Installing right wheel bearing
Removing/installing rear wheel
Removing rear wheel
Installing rear wheel
Static balancing of front and rear wheels
Static balancing of front wheel
Static balancing of rear wheel
Checking front/rear wheel rim for run-out
Checking front wheel rim for run-out
Checking rear wheel rim for run-out
46 FRAME
Overview of fairing sections, K 1200 LT
Removing and installing fairing side section
Removing and installing mirror
Removing and installing fin
Removing and installing front turn indicator
Removing and installing bottom of tank cover
Removing and installing fairing skirt
Removing skirt
Removing and installing fairing side section
Removing and installing tank cover
Removing flap of radio compartment
Removing and installing engine spoiler
Removing/installing components mounted on side sec...
Removing air outlet duct
Removing kneepad
Removing grille
Removing badge
Removing rubber stop for radio cover
Removing and installing battery cover
Removing windscreen
Removing windscreen cover
Removing windscreen
Removing and installing windscreen adjuster
Removing and installing instrument cover
Removing and installing upper section of fairing
Removing and installing left/right handlebar trim
Removing and installing fork bridge cover
Removing/installing interior trim
Removing and installing left/right wind deflectors...
Removing and installing front mudguard
Removing and installing front mudguard front sect...
Removing and installing front mudguard rear secti...
Removing and installing front footrests
Removing and installing front right footrest plate...
Removing and installing front left footrest plate
Removing gearshift lever
Removing and installing left/right rear footrest p...
Removing and installing rear footrests
Disassembling rear footrest
Disassembling and assembling side stand
Removing and installing main (centre) stand
See Group 00, Lubricating main stand
Removing and installing intake air pipe
Removing and installing skirt bracket
Removing and installing crash bar
Removing and installing radiator holder
Removing and installing rear- mounted components
Removing and installing number-plate carrier
Removing and installing top case
Additional instructions for moving the backrest
Disassembling top case
Removing/installing interior light
Removing mirror and document stowage compartment
Removing lid of top case
Removing base of top case
Removing and installing rear carrier cover
Removing and installing case trimmer
Removing and installing side case
Removing and installing side case lid
Removing and installing rear moulding
Removing and installing rear carrier section
Removing rear mudguard
Removing and installing front fairing bracket
Removing reflectors
Removing upper reflector
Removing lower reflector
Removing and installing retaining plates in front ...
Checking running gear
Measuring wheel track offset
Example
Checking the leading link for deformation
See Group 31
Removing and installing frame
Removing and installing rear frame
Removing and installing cross-tube
Preparatory work
Additional preparations for removing engine, gearb...
Removing and installing cross-tube
Removing and installing left/right engine cross-me...
Removing main frame
Installing main frame
51 EQUIPMENT
Removing and installing ignition switch/steering l...
Removing and installing lock barrel
Removing the lock barrel
Removing lock barrel if ignition key has broken of...
Installing lock barrel
Disassembling/assembling fuel tank lock
Removing and installing flap for tank cap
Removing and installing snap lock for tank cap fla...
Removing and installing fuel tank lock barrel
Removing and installing lock barrel of fuel tank c...
Removing and installing locking system for front s...
Removing locking system
Removing and installing Bowden release cable
Removing and installing lock barrel of side case
Removing and installing lock barrel of top case
52 SEAT
Removing and installing seat
Removing and installing front seat with bridge
Removing and installing rear seat
Removing and installing rear seat backrest
Disassembling/assembling front seat
Removing and installing front seat
Removing and installing gas-filled strut
61 GENERAL ELECTRICAL EQUIPMENT
Wiring harness
View from right
View from left
Rear frame wiring harness
Top case wiring
Tank cover with radio/cassette player
Connectors beside ABS control unit
Connectors on fairing bracket
Relay positions in electronics box
Connectors, electronics box
Handlebar wiring
Replacing fuses
Motorcycle fuses
Fuses
Fuse for radio/cassette player
Removing and installing electronics box
Disassembling left multi-function switch
Preparatory work
Removing and installing radio control unit
Removing and installing clutch switch
Removing left multi-function switch
Disassembling right multi-function switch
Removing and installing right multi-function switc...
Removing brake light switch
Removing and installing control unit for reverser
Removing and installing inductive sensor for speed...
Removing and installing water temperature sensor
Replacing side stand switch
Removing and installing side stand switch
Check operation of side stand switch
Replacing and adjusting foot brake light switch
Removing and installing brake light switch
Adjusting brake light switch
Removing and installing ignition switch/steering l...
Removing and installing fanfare horn
Removing and installing switch for gear indicator
Removing and installing power socket
Socket on engine spoiler
Socket in top case
Removing and installing cable for oil pressure swi...
Removing cables
Installing cables
Removing and installing battery
See Group 00, Battery
Removing and installing battery carrier
See Group 34, Removing ABS control unit
Removing and installing front and rear ABS sensors...
See Group 34
62 INSTRUMENTS
Wiring colours
Removing and installing instrument panel
Replacing telltale/warning lights
Telltale/warning lights
Disassembling instrument cluster
Removing speedometer, rev. counter, temperature ga...
Removing clock
Removing and installing wiring harness
63 LIGHTS
Removing and installing headlight
Renewing bulbs
Bulb for low-beam headlight/ high-beam headlight
Low (dipped) beam headlight
High (main) beam headlight
Bulb, parking light
Front turn signal
Rear lights
Checking headlight beam angle, adjusting if necess...
Vertical adjustment
Lateral adjustment

65 RADIO AND OPTIONAL EXTRAS
Removing and installing speakers
Front speakers
Preparatory work
Treble speaker
Bass speaker
Loudspeaker box
Rear speakers
Removing and installing radio/ cassette player
Preparatory work
Removing radio control unit
Removing radio/cassette player and wiring harness...
Removing and installing radio remote control unit
Removing and installing front radio remote control...
See Group 61, Removing and installing radio contro...
Removing and installing rear radio remote control ...
Removing and installing aerial holder
Removing and installing on-board computer
Removing and installing temperature sensor on upp...
Removing and installing control unit of cruise-con...


MANUAL DE REPARACIONES



PRÓLOGO
Uso
Explicación de los símbolos
Indice
Actividades
INDICE
PROGRAMA DE MANTENIMIENTO
REVISIÓN DE ENTREGA
00 MANTENIMIENTO E INDICACIONES GENERALES
Pares de apriete
Cuadro de agentes de servicio
Vista general del embalaje de la K1200LT
Controlar si la caja para el transporte presenta ...
Si se recibe una motocicleta deteriorada en Alema...
Si se recibe una motocicleta deteriorada en merca...
Desembalar la motocicleta
Montar la rueda delantera
Advertencias generales
Colocar la motocicleta sobre una plataforma eleva...
Comprobar si la motocicleta está deteriorada
Comprobar que el suministro es completo
Completar la motocicleta
Montar el guardabarros de la rueda delantera
Montar los retrovisores
Montar los reposapiés
Montar la placa del reposapiés trasero izquierdo
Montar el reposapiés y la placa del reposapiés en ...
Montar el spoiler del motor
Montar el dispositivo de accionamiento de la marc...
Montar los listones antichoque
Montar el Topcase
Tareas adicionales para modificar la posición del ...
Llenar y cargar la batería
Controlar el estado del líquido de frenos
Freno delantero
Freno trasero
Controlar el nivel del líquido hidráulico del emb...
Verificar la presión de inflado de los neumáticos
Comprobar que están bien apretados los tornillos ...
Montar la antena
Montar el parabrisas
Montar la cubierta del parabrisas
Control y reglaje de la motocicleta
Controlar el funcionamiento del interruptor del c...
Ajustar el banco del asiento
Ajustar el Topcase
Controlar y corregir en su caso el reglaje del far...
Reglaje de la altura
Ajuste lateral
Control final con verificación del funcionamiento
Limpieza final
Designación de los intervalos de servicio
Advertencias generales
Colocar la motocicleta sobre una plataforma eleva...
Aumento del número de revoluciones al ralentí
Desmontar la antena
Leer la memoria de averías utilizando el MoDiTeC
(Inspección I, II, III, IV)
Controlar la holgura del cable de accionamiento de...
(Inspección I, III)
Modelos sin regulación de velocidad
Modelos con regulación de velocidad
Cable para acelerar, cable para decelerar
Cable del regulador de velocidad
Modificar la posición relativa del puño del aceler...
No se desconecta el regulador de velocidad
No puede activarse el regulador de velocidad, o se...
Cambiar el aceite para el motor, cambiar el filtro...
(Inspección I, II, III IV)
Cambiar el aceite en la caja de cambios

Hay que cambiar el aceite en la caja de cambios al...
(Inspección III)
Cambiar el aceite del engranaje de la propulsión t...
Hay que cambiar el aceite en el engranaje de la pr...
(Inspección I, III)
Pastillas de los frenos/discos de los frenos
Controlar el desgaste de las pastillas de los fren...
(Inspección II, III)
Controlar el desgaste de las pastillas de los fren...
Pastillas del freno delantero
Pastillas del freno trasero
Sustituir las pastillas de los frenos
Freno delantero
Freno trasero
Comprobar los discos del freno
Controlar el nivel del líquido de frenos delante/...
(Inspección I, II, III)
Controlar el nivel del líquido de frenos en la rue...
Abrir el depósito del líquido de frenos para contr...
Controlar el nivel del líquido de frenos en la rue...
(Inspección I, II, III)
Verificar el funcionamiento y la estanqueidad del...
(Inspección III)
Cambiar el líquido de frenos y purgar el aire del...
Cambiar el líquido de los frenos al menos una vez ...
(Inspección IV)
Freno delantero
Oprimir los émbolos de los frenos
Abrir el depósito del líquido de frenos
Purgar el aire del modulador de presión del freno ...
Purgar el aire de la pinza izquierda del freno
Purgar el aire de la pinza de freno delantera dere...
Freno trasero
Purgar el aire del modulador de presión del freno ...
Oprimir el émbolo del freno
Purgar el aire de la pinza del freno
Controlar el nivel del líquido hidráulico del emb...
(Inspección I, II, III)
Cambiar el líquido hidráulico del embrague (cada 4...
Cambiar el líquido hidráulico del embrague a más t...
(Inspección III)
Sustituir el filtro de combustible (cada 40  000 k...
(Inspección III)
Desmontar la unidad de la bomba de combustible
Desmontar y montar el filtro de combustible
Montar la unidad de la bomba de combustible
Comprobar y completar en su caso el nivel y la con...
(Inspección I, III)
Cambiar el líquido refrigerante
(Inspección IV)
Vaciar el líquido refrigerante
Llenar el sistema con líquido refrigerante
Batería
(Inspección III, IV)
Controlar el nivel de electrolito de la batería; c...
Controlar el nivel del electrolito
Completar el nivel con agua destilada
Montar la batería
Sustituir el filtro de admisión de aire
(Inspección III)
Controlar el funcionamiento del interruptor del ca...
(Inspección I, II, III)
Engrasar el caballete lateral
(Inspección II, III, IV)
Controlar y engrasar en su caso el caballete centr...
(Inspección II, III, IV)
Comprobar el caballete central
Engrasar el caballete central
Verificar el amortiguador de la dirección
(Inspección II, III)
Comprobar que están bien apretados los tornillos ...
(Inspección I)
Controlar la holgura de vuelco de la rueda trasera...

(Inspección III)
Controlar y ajustar en su caso el cojinete del bal...
(Inspección I, III)
Limpiar el sensor inductivo en la rueda trasera (c...
Hay que limpiar el sensor inductivo en la rueda tr...
(Inspección III)
Controlar y ajustar en su caso el juego de las vál...
(Inspección III)
Controlar el juego de las válvulas
Ajustar el juego de las válvulas
Sustituir el revestimiento de la barra de tensado ...
(cada 60 000 km)
Sustituir las bujías
(Inspección III)
Control final con verificación de la seguridad fun...
(Inspección I, II, III, IV)
11 MOTOR
Vista en sección del motor de la K 1200 LT
Preparativos con el motor montado
…para el desmontaje de la bomba combinada de aceit...
…para desmontar la tapa de la caja de distribución...
...para desmontar la culata
Desmontar y montar el motor
Desmontar el motor
Grupo del Chasis
Grupos del Radiador, Depósito y tubos de combusti...
Grupo del Equipo de escape
Grupos Propulsión trasera, Ruedas y neumáticos

Grupo del Chasis y Embrague
Grupos Equipo eléctrico del motor y Equipo eléctri...
Grupo del Chasis y el Cambio
Montar el motor
Grupo del Chasis y el Cambio
Grupo del Embrague
Grupos Equipo eléctrico del motor y Equipo eléctri...
Grupos Chasis, Propulsión trasera, Ruedas y neumát...
Grupo del Equipo de escape
Grupos Radiador, Depósito y tubos de combustible
Grupo del Chasis
Desarmar el motor
Desmontar la bomba de agua, desarmarla y ensambla...
Desmontar la bomba de aceite y agua
Desarmar la bomba combinada de aceite y agua
Desmontar la junta de anillo deslizante y el anill...
Desmontar la válvula de sobrepresión de aceite
Montar la válvula de sobrepresión de aceite
Presóstato de aceite, sensor de temperatura de la ...
Montar el árbol de la bomba con el anillo de retén...
Montar el rodete de la bomba de agua
Desmontar la tapa de la caja de distribución
Desmontar la tapa de culata
Desmontar el transmisor de encendido
Desmontar la tapa de la caja de distribución
Desmontar y montar el anillo de obturación en la t...
Desmontar la cadena de distribución
Desmontar los piñones de los árboles de levas
Desmontar la barra de tensado de la cadena
Desmontar la barra de guiado de la cadena
Sustituir la banda de tensado de la barra de tens...
Desmontar la culata, desarmarla y ensamblarla de n...
Desmontar los árboles de levas
Desmontar los taqués de copa
Desmontar la culata
Desmontar las válvulas
Repasar un asiento de válvula
Montar una válvula y la junta del vástago de válv...
Montar y desmontar el piñón del cigüeñal y la brid...
Desmontar el cigüeñal
Desmontar los cojinetes de cabeza de biela
Desmontar los cojinetes del cigüeñal (con el motor...
Desmontar los cojinetes del cigüeñal (con el motor...
Desmontar el pistón con la biela, desarmar y ensa...
Desmontar el pistón con la biela
Desarmar el pistón
Verificar las dimensiones del pistón
Ensamblar los pistones
Verificar las dimensiones del cilindro
Verificar el paralelismo de los taladros de la bie...
Ensamblar el pistón y la biela
Medir la holgura en los flancos de los dientes del...
Desmontar la brida intermedia
Desmontar el disco de arrastre
Desmontar la carcasa del embrague
Desmontar la brida intermedia
Desarmar y ensamblar la brida intermedia
Desmontar el cojinete del disco de arrastre
Montar el cojinete del disco de arrastre
Desmontar y montar el anillo de retén radial para ...
Desmontar el árbol de contramarcha y el árbol del ...
Desarmar y ensamblar el piñón libre
Desarmar el piñón libre
Ensamblar el mecanismo de piñón libre
Desmontar y montar el rodamiento de agujas del árb...
Desmontar el rodamiento
Desmontar el anillo de retén radial
Montar el anillo de retén radial
Montar el rodamiento
Desmontar el árbol secundario
Desmontar el cárter de aceite
Desmontar el tamiz y el filtro de aceite
Desmontar la parte inferior del cárter del cigüeñ...
Desmontar y montar la mirilla para el nivel de ace...
Desarmar y ensamblar el árbol secundario
Desarmar el árbol secundario
Desarmar el piñón de tensado
Ensamblar el piñón de tensado
Montar el amortiguador
Ensamblar el motor
Montar el árbol secundario
Ensamblar el cárter del cigüeñal
Montar el tamiz de aceite
Montar el filtro de aceite
Montar el cárter de aceite
Montar la brida intermedia
Montar el dispositivo de piñón libre
Montar el árbol de contramarcha
Montar la brida intermedia
Montar el anillo de retén radial para el árbol sec...
Montar la carcasa del embrague
Montar el disco de arrastre
Montar el cigüeñal
Medir la holgura de los cojinetes del cigüeñal
Medir la holgura radial
Medir la holgura axial
Montar los pistones con las bielas
Montar el cojinete de cabeza de biela
Medir el juego de los cojinetes de la cabeza de bi...
Verificar las dimensiones del cigüeñal
Montar la culata
Montar los árboles de levas
Montar la cadena de distribución
Montar la tapa de la caja de distribución
Controlar el juego de las válvulas
Ajustar el juego de las válvulas
Montar el transmisor de encendido
Montar la tapa del transmisor de encendido
Montar la bomba combinada de aceite y agua
Montar la tapa del cárter del cigüeñal
Montar la tapa de la culata
12 MOTOR – EQUIPO ELÉCTRICO
Desmontar y montar el generador Hall
Trabajos previos
Desmontar la tapa del generador Hall
Desmontar la barrera magnética
Montar la barrera magnética
Montar la tapa del generador Hall
Sustituir las bujías/los cables de encendido
Desmontar y montar las bujías
Desmontar y montar los cables de encendido
Desmontar y montar la bobina de encendido
Vehículos sin carcasa de blindaje
Vehículos con carcasa de blindaje
Ajustar el momento de encendido

Trabajos previos
Ajuste con Motronic
Ajuste sin Motronic
Sustituir el generador trifásico
Desmontar y montar el generador trifásico
Desarmar el generador trifásico
Desmontar y montar la carcasa de arrastre
Desmontar y montar el regulador
Sustituir el motor de arranque
Desmontar y montar el motor de arranque
Desarmar/armar el motor de arranque
Cambiar las escobillas
13 PREPARACIÓN Y REGULACIÓN DE COMBUSTIBLE
Desmontar / montar la unidad de mando Motronic
Sustituir el filtro de aire de admisión
Véase el Grupo 00
Sustituir el sensor para la temperatura del aire
Desmontar / montar el amortiguador de ruidos de ad...
Desmontar / montar la regleta de inyectores
Desmontar y montar los inyectores
Desmontar / montar el regulador de presión
Desmontar / montar la regleta de la mariposa
Desmontar / montar el actuador de la mariposa
Sustituir y ajustar el potenciómetro de la maripos...
Desmontar / montar el colector de admisión
Sustituir las mangueras de combustible
Desmontar / montar los cables de accionamiento del...
Trabajos previos para todos los cables
Desmontar / montar los cables de apertura y de cie...
Desmontar / montar el cable Bowden de la regulaci...
Comprobar la presión de combustible
Desmontar / montar la unidad de mando de la regula...
Véase el Grupo 65
Controlar la holgura del cable de accionamiento de...
Véase el Grupo 00
16 DEPÓSITO Y CONDUCCIONES DE COMBUSTIBLE
Desmontar y montar el depósito de combustible
Sustituir el filtro de combustible
Desmontar la unidad de la bomba de combustible
Desmontar y montar el filtro de combustible
Desmontar y montar la bomba de combustible
Montar la unidad de la bomba de combustible
Desmontar y montar el transmisor de tubo buzo
Calibrar el transmisor de tubo buzo
Desmontar y montar la válvula roll-over
17 RADIADOR
Circuito del líquido refrigerante
Desmontar / montar los tubos flexibles de líquido...
Tubo flexible de empalme entre el radiador izquier...
Tubos flexibles entre radiador y tubuladura de ag...
Tubo flexible entre las tubuladuras del agua de re...
Tubo flexible hacia la bomba de agua
Desmontar el tubo flexible de purga de aire
Tubo flexible de vapor de escape
Cambiar el líquido refrigerante
Véase el Grupo 00
Verificar la estanqueidad del sistema de refriger...
Desmontar / montar el radiador con el ventilador
Desmontar / montar el radiador izquierdo
Desmontar / montar el radiador derecho
Desmontar / montar la tubuladura del agua de refri...

Desmontar / montar el termostato
Localización de averías
18 SISTEMA DE ESCAPE
Desmontar / montar el panel del tubo de escape