Arctic Cat DVX 90 & 90 Utility (2012-2014) - Service Manual / Repair Manual

ARCTIC CAT DVX 90 - 90 Utility ATV (2012-2014) - WORKSHOP, SERVICE, REPAIR MANUAL

- English Service Manual, to vehicles Arctic Cat DVX 90 - 90 Utility ATV (2012-2014).

 

CONTENTS:


GENERAL INFORMATION
- Specifications
- Torque specifications
- Torque conversions (ft-lb/n-m)
- Break-in procedure
- Gasoline-oil-lubricant
- Recommended gasoline
- Recommended engine oil
- Recommended transmission lubricant
- Filling gas tank
- Genuine parts
- Preparation for storage
- Preparation after storage
PERIODIC MAINTENANCE/ TUNE-UP
- Periodic maintenance chart
- Air filter
- Valve/tappet clearance
- Testing engine compression
- Spark plug
- Muffler/spark arrester
- Transmission lubricant
- Engine oil
- Headlights
- Brakelight/taillight
- Brake systems
- Checking front wheel brake
- Checking rear wheel brake
- Adjusting front wheel brake
- Measuring/replacing brake shoes/pads
- Removing front brake shoes
- Removing rear brake pads
- Inspecting and measuring
- Installing front brake shoes
- Installing rear brake pads
- Bleeding
- Replacing drive belt
- Removing
- Installing
- Adjusting shift linkage
- Troubleshooting brake system
ENGINE/TRANSMISSION
- Removing engine/ transmission
- Top-side components
- Removing top-side components
- A. Camshaft holder/rocker arms b. Cylinder head/camshaft
- C. Cylinder d. Piston
- Servicing top-side components
- Valve assembly
- Cleaning/inspecting cylinder head assembly
- Removing valves
- Measuring valve stem runout
- Measuring valve face/seat width
- Measuring valve face radial runout
- Measuring valve stem to guide clearance
- Servicing valves/valve guides/ valve seats
- Measuring rocker arm to shaft clearance
- Installing valves
- Piston assembly
- Cleaning/inspecting piston
- Removing piston rings
- Cleaning/inspecting piston ring grooves
- Measuring piston-ring end gap (installed)
- Measuring piston pin, connecting rod small end, and piston-pin bore
- Measuring piston skirt/cylinder clearance
- Installing piston rings
- Cylinder/cylinder head assembly
- Cleaning/inspecting cylinder head
- Measuring cylinder head distortion
- Cleaning/inspecting cylinder
- Inspecting cam chain guide
- Honing cylinder
- Measuring camshaft lobe height
- Inspecting camshaft bearing/ sprocket
- Installing top-side components
- A. Piston b. Cylinder
- C. Cylinder head/camshaft d. Camshaft holder/rocker arms
- Left-side components
- Removing left-side components
- A. V-belt cover b. V-belt/drive clutch/driven pulley c. Centrifugal clutch d. Gear position switch e. Starter one-way clutch
- Installing left-side components
- A. Gear position switch b. Starter one-way clutch c. Rotor/flywheel d. Centrifugal clutch e. V-belt/drive clutch /driven pulley
- Right-side components
- Removing right-side components
- A. Cooling fan b. Rotor/flywheel c. Stator coil d. Oil pump
- E. Transmission
- Removing
- Disassembling
- F. Main shaft
- Servicing right-side components
- Transmission components
- Oil pump
- Installing right-side components
- A. Main shaft
- B. Transmission
- Assembling
- Center crankcase components
- Disassembling crankcase halves
- Servicing crankcase components
- Assembling crankcase half
- Installing engine/ transmission
- Troubleshooting
FUEL/LUBRICATION
- Carburetor schematic
- Carburetor
- Removing
- Disassembling
- Cleaning and inspecting
- Assembling
- Installing
- Throttle cable free-play
- Engine rpm (idle)
- Gas tank
- Removing
- Cleaning and inspecting
- Installing
- Gas tank valve
- Removing/inspecting
- Installing
- Gas/vent hoses
- Oil pump assembly
- Oil screen/filter
- Troubleshooting
ELECTRICAL SYSTEM
- Battery
- Maintenance charging
- Charging
- Testing electrical components
- Timing sensor
- Peak voltage
- Resistance
- Cdi/ignition coil
- Peak voltage
- Stator coil
- Voltage (no load)
- Resistance
- Choke circuit
- Choke voltage
- Brakelight switch
- Voltage (wiring harness connector)
- Resistance (brakelight switch connector)
- Fuse
- Ignition coil
- Primary winding resistance
- Secondary winding resistance
- Spark plug cap resistance
- Ignition switch
- Voltage
- Resistance
- Handlebar control switches
- Resistance (starter button)
- Resistance (emergency stop)
- Magneto assembly
- Removing
- Inspecting
- Installing
- Starter motor
- Removing
- Installing
- Regulator/rectifier
- Voltage
- Ignition timing
- Headlights
- Bulb verification
- Voltage
- Troubleshooting
DRIVE SYSTEM
- Drive chain/sprockets
- Checking drive chain and sprockets
- Adjusting drive chain
- Removing drive chain
- Installing drive chain
- Removing front drive sprocket
- Installing front drive sprocket
- Removing rear sprocket
- Installing rear sprocket
- Rear hub/drive axle
- Removing rear hub/drive axle
- Removing bearings and seals
- Removing axle housing
- Cleaning and inspecting
- Installing bearings and seals
- Installing axle housing
- Installing drive axle/rear hub
- Front hub
- Removing hub
- Cleaning and inspecting
- Removing hub bearings and seals
- Installing hub bearings and seals
- Installing hub
- Brake systems
- Troubleshooting
SUSPENSION
- Shock absorbers
- Removing front shock absorbers
- Removing rear shock absorber
- Cleaning and inspecting
- Installing front shock absorbers
- Installing rear shock absorber
- A-arm
- Removing
- Cleaning and inspecting
- Installing
- Swing arm
- Removing
- Cleaning and inspecting
- Installing
- Wheels and tires
- Tire size
- Tire inflation pressure
- Removing
- Cleaning and inspecting
- Installing
- Checking/inflating
- Troubleshooting
STEERING/FRAME/CONTROLS
- Steering post/handlebar/ tie rods
- Removing
- Cleaning and inspecting
- Installing
- Handlebar grip
- Removing
- Inspecting
- Installing
- Handlebar switch
- Removing
- Installing
- Hand brake lever assemblies
- Removing
- Installing
- Troubleshooting