Arctic Cat 700 Diesel SD ATV Service Manual

ARCTIC CAT 700 Diesel SD ATV (2012) - WORKSHOP, SERVICE, REPAIR MANUAL

- English Service Manual, to vehicles Arctic Cat 700 Diesel SD ATV (2012).

 

CONTENTS:


GENERAL INFORMATION
- General specifications
- Torque specifications
- Torque conversions (ft-lb/n-m)
- Break-in procedure
- Fuel - oil - lubricant
- Recommended fuel
- Recommended engine oil
- Recommended transmission lubricant
- Recommended front differential/rear drive lubricant
- Filling fuel tank
- Genuine parts
- Preparation for storage
- Preparation after storage
PERIODIC MAINTENANCE/ TUNE-UP
- Periodic maintenance chart
- Air filter
- Cleaning and inspecting filter
- Valve clearance
- Muffler/spark arrester
- Adjusting throttle cable
- Engine rpm (idle)
- Engine oil - filter
- Transmission lubricant
- Front differential/rear drive lubricant
- Tires
- Tire sizes
- Tire inflation pressure
- Driveshaft/coupling
- Injector timing
- Lights
- Headlight
- Taillight-brakelight
- Checking/adjusting headlight aim
- Shift lever
- Checking adjustment
- Adjusting shift lever
- Frame/welds/racks
- Hydraulic brake systems
- Checking/bleeding
- Inspecting hoses
- Checking/replacing pads
- Burnishing brake pads
- Coolant
- Checking/replacing v-belt
- Removing
- Installing
- Fuel filter
ENGINE/TRANSMISSION
- Special tools
- Removing engine/ transmission
- Engine/transmission
- Transmission
- Top-side components
- Speed governor
- Removing/disassembling
- Inspecting
- Assembling/installing
- Camshaft/rocker arms
- Removing
- Inspecting
- Installing
- Unit injectors
- Removing
- Servicing
- Installing
- Valve clearance adjustment
- Static injector timing
- Cylinder head assembly
- Removing
- Disassembling
- Cleaning and inspecting cylinder head/valves
- Servicing valves/valve guides/ valve seats
- Assembling valves
- Assembling pre-combustion chambers/glow plugs
- Installing
- Left-side components
- Timing belt
- Removing
- Inspecting
- Installing
- Water pump
- Removing
- Servicing
- Installing
- Oil pump/crankshaft seal
- Removing
- Servicing
- Installing
- Alternator/regulator
- Removing
- Servicing
- Installing
- Right-side components
- Flywheel/pto/v-belt housing
- Removing
- Inspecting
- Replacing ring gear
- Installing
- Transmission
- Disassembling gear case
- Disassembling driveshaft/ drive bevel assembly
- Disassembling countershaft
- Inspecting
- Assembling countershaft
- Secondary output drive gears
- Initial set-up
- Checking backlash
- Correcting backlash
- Assembling gear case
- Center components
- Engine block assembly
- Removing
- Cleaning and inspecting
- Installing
- Installing engine/ transmission
- Transmission
- Engine/transmission
- Troubleshooting
FUEL/LUBRICATION/COOLING
- Special tools
- Diesel fuel injection system
- Lift pump
- Removing
- Installing
- Unit injectors
- Injector timing
- Fuel filter
- Fuel solenoid assembly
- Removing
- Installing
- Fuel tank
- Removing
- Cleaning and inspecting
- Installing
- Fuel/vent hoses
- Oil filter/oil pump
- Testing oil pump pressure
- Liquid cooling system
- Draining coolant
- Filling coolant
- Radiator
- Removing
- Cleaning and inspecting
- Installing
- Hoses/thermostat
- Removing
- Inspecting
- Installing
- Fan
- Removing
- Installing
- Water pump
- Troubleshooting
ELECTRICAL SYSTEM
- Special tools
- Battery
- Maintenance charging
- Charging
- Testing electrical components
- Switches
- Accessory receptacle/ connector
- Voltage
- Brakelight switch (auxiliary)
- Voltage (wiring harness side)
- Resistance (switch connector)
- Brakelight switch (handlebar control)
- Voltage (wiring harness connector)
- Resistance (switch connector)
- Cooling fan switch
- Engine coolant temperature (ect) switch/thermistor
- Glow plug controller/ relay
- Fan motor
- Voltage (main harness connector to fan motor)
- Resistance (fan motor connector)
- Fuse block/power distribution module
- Fuses
- Relays
- Speed sensor
- Ignition switch
- Voltage
- Resistance
- Handlebar control switches
- Resistance (hi beam)
- Resistance (lo beam)
- Diode (starter button)
- Resistance (emergency stop)
- Drive select switch
- Resistance
- Voltage
- Front drive/differential lock actuator
- Voltage
- Starter/starter solenoid
- Removing
- Installing
- Testing voltage
- Starter relay
- Alternator/regulator
- Testing
- Removing
- Installing
- Headlights
- Bulb verification (low and high beam)
- Voltage
- Taillight - brakelight
- Voltage (taillight)
- Voltage (brakelight)
- Fuel solenoid
- Troubleshooting
DRIVE SYSTEM/BRAKE SYSTEM
- Special tools
- Front drive actuator
- Removing
- Installing
- Front differential
- Removing differential
- Disassembling input shaft
- Assembling input shaft
- Disassembling differential assembly
- Disassembling pinion gear
- Assembling pinion gear
- Shimming procedure/shim selection
- Backlash
- Ring gear end-play
- Assembling differential assembly
- Removing/installing axle seal
- Installing differential
- Drive axles
- Removing rear drive axle
- Removing front drive axle
- Cleaning and inspecting
- Disassembling/assembling axles
- Installing rear drive axle
- Installing front drive axle
- Rear gear case
- Removing
- Ring gear/thrust button
- Removing
- Inspecting
- Installing/shimming
- Installing
- Hub
- Removing
- Cleaning and inspecting
- Installing
- Hydraulic brake caliper
- Removing/disassembling
- Cleaning and inspecting
- Assembling/installing
- Troubleshooting drive system
- Troubleshooting brake system
SUSPENSION
- Shock absorbers
- Removing
- Cleaning and inspecting
- Installing
- Front a-arms
- Removing
- Cleaning and inspecting
- Installing
- Rear a-arms
- Removing
- Cleaning and inspecting
- Installing
- Wheels and tires
- Tire size
- Tire inflation pressure
- Removing
- Cleaning and inspecting
- Installing
- Checking/inflating
- Troubleshooting
STEERING/FRAME/CONTROLS
- Steering post/tie rods
- Removing
- Cleaning and inspecting
- Installing
- Handlebar grip
- Removing
- Inspecting
- Installing
- Hand brake lever/master cylinder assembly
- Removing
- Inspecting
- Installing
- Throttle control
- Removing
- Installing
- Adjusting
- Shift lever
- Removing
- Installing
- Lcd gauge
- Replacing
- Steering knuckles
- Removing and disassembling
- Cleaning and inspecting
- Assembling and installing
- Measuring/adjusting toe- in
- Front rack
- Removing
- Cleaning and inspecting
- Installing
- Front bumper assembly
- Removing
- Cleaning and inspecting
- Installing
- Front body panel/side panels
- Removing
- Cleaning and inspecting
- Installing
- Footrests
- Removing
- Cleaning and inspecting
- Installing
- Belly panel
- Removing/installing
- Exhaust system
- Removing muffler
- Inspecting muffler
- Installing muffler
- Rear body panel/rack
- Removing
- Cleaning and inspecting
- Installing
- Adjusting headlight
- Taillight assembly
- Removing
- Inspecting
- Installing
- Seat
- Removing/installing
- Troubleshooting